Patents Assigned to Toray Plastics (America) Inc.
  • Publication number: 20160185079
    Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Application
    Filed: December 30, 2014
    Publication date: June 30, 2016
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse BALDWIN, Kaitlyn M. BOCK, Pawel SIERADZKI
  • Publication number: 20160185025
    Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Application
    Filed: December 30, 2014
    Publication date: June 30, 2016
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse BALDWIN, Kaitlyn M. BOCK, Pawel SIERADZKI
  • Publication number: 20160185080
    Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Application
    Filed: December 30, 2014
    Publication date: June 30, 2016
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse BALDWIN, Kaitlyn M. BOCK, Pawel SIERADZKI
  • Publication number: 20160167347
    Abstract: Described are heat sealable and metallized multi-layer biaxially oriented polypropylene films and methods of making these films. The films and methods include a novel sealant composition having a polymeric coupling agent, which is used to form strong chemical linkages between anti-blocking agent (ABA) particles and the polymer matrix. The polymeric coupling agents enhance the nucleating efficiency of ABA particles and co-crystallize with polymer chain segments surrounding the ABA particles. Polymeric films with coextruded sealant layers can be made with improved morphology, thermal behavior, and dynamic rheological properties which can be easily released without sticking to cooling or casting drums at high film-making production speeds.
    Type: Application
    Filed: December 15, 2014
    Publication date: June 16, 2016
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Chang-Yeol JUNG, Shichen DOU, Will E. NUNN, Jason J. BENZING, Keunsuk P. CHANG
  • Patent number: 9358766
    Abstract: The invention is a laminating process which is directed toward economical production methods for scalable amounts of production which develop properties suitable for a broad based product line. In particular, the product is capable of important key components of commercial properties such as adhesion, scratch resistance, chemical inertness, and bending without failure.
    Type: Grant
    Filed: May 7, 2014
    Date of Patent: June 7, 2016
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Mark V. Loen, James E Velliky, Jan K Moritz
  • Patent number: 9333734
    Abstract: A method is presented for making releasable transfer film suitable to provide a metalized embossed composite onto a paper substrate without a release layer between the composite and a polymeric carrier layer. The transfer film includes a polymeric base layer, an embossing material layer and a metal layer. The transfer film is bonded to the paper substrate with an adhesive layer allowing the polymeric barrier layer to peel away from and to expose the metal-backed, embossing material layer. The substrate covered with the metalized embossed composite can be used to impart holographic style images to packaging, printed media products such as magazines.
    Type: Grant
    Filed: August 29, 2014
    Date of Patent: May 10, 2016
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: John Fitch, Tracy Paolilli, Scott Narkevicius, Bonnie Adams
  • Patent number: 9314999
    Abstract: A multilayer film including a first layer including a polylactic acid polymer, a second layer of a metal primer, deposited upon one surface of the first polylactic acid polymer layer, and a third metal layer deposited on the second metal primer layer. This metal-primed and metallized polylactic acid film exhibits improved moisture barrier properties versus a non-metal-primed and metallized polylactic acid film and can be used as part of a lamination structure for food packaging applications.
    Type: Grant
    Filed: August 17, 2009
    Date of Patent: April 19, 2016
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Joshua R. Cloutier, Takeshi Mizumura, Keunsuk P. Chang
  • Patent number: 9260577
    Abstract: A crosslinked, closed cell polyolefin foam sheet has exceptional softness, haptics, moldability, thermal stability and shear strength as well as a laminate and uses thereof.
    Type: Grant
    Filed: July 14, 2010
    Date of Patent: February 16, 2016
    Assignee: Toray Plastics (America), Inc.
    Inventors: Pawel Sieradzki, Jesse J. Baldwin, Jeffrey S. Lippy
  • Patent number: 9227381
    Abstract: A moisture vapor and oxygen transmission resistant flexible film has a polymeric base layer and a barrier layer of discrete particles of a first organic polymer dispersed throughout a matrix of a second organic polymer. Preferably, the first and second polymers are water insoluble and water soluble, respectively. The barrier layer is formed by depositing onto the base layer a coating composition of finely divided insoluble organic polymer particles suspended in an aqueous solution of the water soluble organic polymer, a crosslinking agent and surfactant. The coating composition is heated to crosslink the barrier layer polymers and evaporate solvent to provide a barrier film suitable for packaging applications. Optionally, the film can be metalized to increase barrier properties.
    Type: Grant
    Filed: January 31, 2013
    Date of Patent: January 5, 2016
    Assignee: Toray Plastics (America), Inc.
    Inventors: Tracy Paolilli, John Fitch
  • Patent number: 9221286
    Abstract: A substrate composite film for thermal transfer printing includes a biaxially oriented base layer including polyester, a first type of lubricant particles, and a second type of lubricant particles. The substrate composite film satisfies the following: (1) a ratio of maximum height SRma and peak count SPc is 1?SRma/SPc?4.5, (2) a center plane average roughness Sra is 15 to 30 nm, (3) coefficient of dynamic friction is <0.60, and (4) 20 and 60 degree gloss is greater than 160 SGU. The 20 degree gloss may be equal in all directions, and the 60 degree gloss may be equal in all directions.
    Type: Grant
    Filed: December 30, 2013
    Date of Patent: December 29, 2015
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Douglas J. Bower, Hideaki Maeba
  • Patent number: 9221213
    Abstract: A laminate film including a first polylactic acid layer; a second metal-receiving layer including PVOH, EVOH, or a blend thereof on a side of the first polylactic acid layer; and a metal layer deposited on a side of the metal-receiving layer opposite the polylactic acid layer. The metal-receiving layer may be coextruded with the polylactic acid first layer or may be a coating applied to one side of the polylactic acid first layer. This laminate film exhibits excellent gas and moisture barrier properties, appearance, and metal adhesion. It may also include a heat sealable or winding improving layer on the side opposite the metal receiving-layer of the first polylactic acid layer.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: December 29, 2015
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Shichen Dou, Tracy A. Paolilli, John J. Fitch, Michael F. Brandmeier, Keunsuk P. Chang
  • Publication number: 20150336359
    Abstract: A laminate film comprising a core layer comprising of a high crystalline propylene homopolymer blended with an amount of hydrocarbon resin; crystalline polyethylene wax; and a fluoropolymer and/or a metal oxide nanoparticle which exhibits excellent transparency and moisture vapor barrier properties. The laminate film could further have additional layers such as a second polyolefin resin-containing layer, or a heat-sealable polyolefin-containing layer, or combinations thereof.
    Type: Application
    Filed: May 20, 2014
    Publication date: November 26, 2015
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Shichen DOU, Keunsuk P. CHANG
  • Patent number: 9186593
    Abstract: Described are stretchable and formable lighter than air balloons including a high barrier lamination. The stretchable and formable balloons stretch when overinflated instead of failing. The balloons are formed from a lamination including a polyester film with a total thickness of 4 ?m to 12 ?m including a biaxially oriented polyester core layer and at least one amorphous copolyester skin layer. The polyester film has an Elongation % in the transverse direction (TD) or machine direction (MD) of greater than 125%.
    Type: Grant
    Filed: December 28, 2012
    Date of Patent: November 17, 2015
    Assignees: Toray Plastics (America), Inc., Anagram International, Inc.
    Inventors: Gianfranco Chicarella, Nao Yokota, Tracy A. Paolilli, John J. Fitch, Todd Richard Sarnstrom, Dean Borchardt, Paul Andrew Ansolabehere, Steven Sargeant, Larissa M. Boutin, Robert T. Ervolino, Douglas J. Bower, Delaware Hood
  • Publication number: 20150321822
    Abstract: A composite includes a multilayer polyethylene terephthalate (PET) film having a base layer and an adjacent skin layer. The PET of the skin layer has inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T. The base layer can be affixed to a thin metal sheet. Optionally, the base layer of a second multilayer PET film with a skin layer inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T can be affixed to the opposite side of the metal sheet. The composite is suited for making food and chemical containers such as food storage cans that resist blush discoloration from steam contact during container formation and age degradation during extended storage of harsh chemical products.
    Type: Application
    Filed: November 26, 2014
    Publication date: November 12, 2015
    Applicant: TORAY PLASTICS (AMERICA) INC.
    Inventor: Jan Moritz
  • Publication number: 20150306629
    Abstract: This invention relates to a highly optically clear, composite film having a predominantly thermoplastic polyester base layer and a primer layer of a polyester and polyurethane blend composition. The base layer preferably has an A/B/C layered structure with a substantially particle-free core layer B of polyester and outer layers A and C of polyester containing nonpolyester, organic and/or inorganic particles. The primer layer is preferably applied to the base layer from solution that is organic solvent-free and is crosslinked using a carbodiimide crosslinking agent. The primer layer and base layer composite can be laminated with a protective layer of primarily acrylic polymer for a solar control film. Various layers of the composite and solar control films can contain effective amounts of functional additives, such as UV light blockers.
    Type: Application
    Filed: July 9, 2015
    Publication date: October 29, 2015
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Tracy Paolilli, John Fitch
  • Patent number: 9156966
    Abstract: A method of incorporating a UV light absorber into a polyester during the esterification or the condensation process by selecting the UV absorber from a class that is substantially not reactive with the polyester raw materials, is stable in the conditions of polycondensation or polymerization, and does not suffer loss through volatilization, resulting in an incorporation yield of 70% or higher, preferably 90% or higher. One embodiment comprises selecting the appropriate compound from the class of triazines and incorporating is as a solid powder in the beginning of the esterification. Another embodiment comprises selecting the appropriate compound from the class of triazines and incorporating it in the form of slurry during the time interval between esterification and condensation. Other embodiments include novel resins and films made by the UV absorber containing polyester resin made by the methods disclosed herein.
    Type: Grant
    Filed: December 31, 2013
    Date of Patent: October 13, 2015
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Stefanos L Sakellarides, Gordon Vincent Sharps, Jr.
  • Patent number: 9149955
    Abstract: Described are methods for recycling biaxially oriented thermoplastic crystallizable films, such as polyester terephthalate (PET) films, that have been coated with various polymers or waxes that are immiscible in the primary molten thermoplastic. The resultant processed recycle can be used to make new biaxially oriented thermoplastic films while avoiding process instability and optical defects in the finished film associated with immiscible polymeric and/or wax coatings.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: October 6, 2015
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Douglas J. Bower, Arron Carroll, Satoshi Yamamoto
  • Patent number: 9150004
    Abstract: Multi-layer biaxially oriented polylactic acid (BOPLA) film with a novel formulation improves the heat seal initiation temperature and heat seal performance of BOPLA films while maintaining good optical clarity. The film may include a core layer including polylactic acid base polymer resin, and a heat sealable layer including amorphous polylactic acid base polymer and a modifier comprising polycaprolactone or poly(butylene-adipate-co-butylene terephthalate).
    Type: Grant
    Filed: June 14, 2010
    Date of Patent: October 6, 2015
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Shichen Dou, Mark S. Lee, Keunsuk P. Chang
  • Patent number: 9120294
    Abstract: A laminate film including a first polyolefin heat sealable resin layer and a second core layer including of a blend of 5-15 wt % of a metallocene-catalyzed butene-propylene or ethylene-propylene thermoplastic elastomer or ethylene-propylene plastomer or blends thereof which exhibit an isothermal crystallization temperature of 60° C. or less and 95-85 wt % of a crystalline propylene homopolymer is disclosed. The laminate film may include additional layers such as a third polyolefin resin-containing layer disposed on the side of the core layer opposite the heat sealable layer, a metal layer, or combinations thereof.
    Type: Grant
    Filed: September 29, 2008
    Date of Patent: September 1, 2015
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventor: Mark S. Lee
  • Patent number: 9109138
    Abstract: A highly optically clear, composite film has a predominantly thermoplastic polyester base layer of A/B/C-layered structure and a polyester and polyurethane blend primer layer Preferably core layer B of the base layer is substantially particle-free polyester and outer layers A and C include organic and/or inorganic particles. The primer layer is crosslinked using a carbodiimide crosslinking agent. The primer layer and base layer composite can be laminated with a protective layer of primarily acrylic polymer for a solar control film. Functional additives, such as UV light blockers can be present in layers of the composite and solar control films. The primer layer combination of polyurethane and crosslinking by carbodiimide, provides the acrylic coated polyester solar control film with notably reduced iridescence and durable adhesion between polyester and acrylic layers in moist and warm service conditions.
    Type: Grant
    Filed: December 25, 2011
    Date of Patent: August 18, 2015
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Tracy Paolilli, John Fitch