Abstract: This invention relates to a hydrocarbon conversion processes, e.g., hydrocracking, cracking, alkylation, etc., using a silicon enhanced amorphous silica-alumina (SEASAL) composition. The composition is characterized in that from about 3 to about 22 mole percent of the aluminum atoms in a host amorphous silica-alumina have been replaced by silicon atoms. Additionally, the SEASAL contains from about 0.5 to about 10 weight percent fluoride and has a cracking activity of at least 30%. The SEASAL is prepared by reacting a host amorphous silica-alumina with a fluorosilicate salt, thereby removing aluminum atoms and inserting silicon atoms.
Type:
Grant
Filed:
September 3, 1992
Date of Patent:
November 9, 1993
Assignee:
UOP
Inventors:
Susan L. Lambert, Michael W. Schoonover
Abstract: Layered adsorbent-substrate composites are prepared by methods comprising heating the surface of an aluminum substrate, contacting the surface of the substrate with a slurry containing the adsorbent and a binder, and heating the coatings to form hardened surfaces which can have excellent adsorption and mechanical properties and have a variety of uses such as adsorbents in automobile mufflers and a desiccants in multiple pane windows.
Type:
Grant
Filed:
December 2, 1992
Date of Patent:
November 9, 1993
Assignee:
UOP
Inventors:
Stephen R. Dunne, Michael J. McKeon, Alan P. Cohen, Albert S. Behan
Abstract: The present invention relates to a method of forming a zeolite membrane. The method includes forming an aqueous-based or an alcohol-based sol which can form a zeolite. The sol composition is then disposed on a porous support. The porous support and the sol composition are exposed to an atmosphere and to a temperature sufficient to cause the sol composition to hydrothermally crystallize, thereby forming the zeolite membrane.
Abstract: There is provided a catalyst comprising yttrium containing zeolite Y. The zeolite Y is essentially free of rare earth ions. There is also provided a method for making this catalyst. There is further provided a process for using this catalyst for cracking gas oils. It has been discovered that when yttrium is incorporated into this zeolite Y, and when this catalyst is used to crack gas oils, these results improved gasoline selectivity and reduced dry gas make.
Abstract: A process for converting C.sub.2 to C.sub.6 aliphatic hydrocarbons to aromatics is described. The process uses a catalyst which contains a zeolite, an aluminum phosphate binder and a gallium component. Examples of zeolites which can be used are the ZSM family of zeolites, with ZSM-5 being a specific example. The catalyst is characterized in that it is tolerant to exposure to hydrogen at temperatures of about 500.degree. to about 700.degree. C. The catalyst's tolerance to hydrogen exposure is the result of treating the catalyst with an aqueous solution of a weakly acidic ammonium salt or a dilute acid solution at a temperature of about 50.degree. to about 100.degree. C. for a time of about 1 to about 48 hours, followed by calcination.
Type:
Grant
Filed:
August 21, 1992
Date of Patent:
November 2, 1993
Assignee:
UOP
Inventors:
Joseph A. Kocal, Tamotsu Imai, Paul J. Kuchar, Christopher D. Gosling
Abstract: An extruded nickel oxide on refractory oxide hydrogenation catalyst, having, in its reduced state, a nickel surface area greater than 30 m.sup.2 /gm of reduced nickel in the catalyst and 15 to about 65 volume percent of pores having diameters of about 300 to about 1000 angstroms, is highly active for the hydrogenation of aromatics in heavy hydrocarbon streams and is relatively resistant to sulfur poisoning.
Type:
Grant
Filed:
July 13, 1992
Date of Patent:
November 2, 1993
Assignee:
United Catalysts Inc.
Inventors:
Dinah C. Huang, Edward K. Dienes, Jon P. Wagner
Abstract: A catalyst for purification of exhaust gases containing nitrogen oxides in the co-existence of oxygen in excess of stoichiometric amount, which catalyst comprises (a) a carrier consisting of a crystalline metallosilicate whose anhydrous state is represented by the following chemical formula[(x+y)/n]R (M.sub.x Al.sub.y Si.sub.z)O.sub.2wherein R is at least one cation having a valence n; x, y and z are, respectively, mole fractions of different metal elements M, Al and Si present as a tetrahedral oxide in the skeletal structure; M is at least one metal selected from the group consisting of Ga, Fe, Y and rare earth elements; X+Y+z=1,000, x.gtoreq.0, y>0 and 0.990 .gtoreq.z.gtoreq.0.882, and (b) a co-precipitated compound oxide of copper and gallium, supported on said carrier in a dispersed state.
Abstract: There is provided a vacancy titanate intercalated with a cationic hydroxy aluminum complex, such as a Keggin ion. A method for making this material and a process for using this material as a catalyst are also provided.
Abstract: Disclosed is a granular inorganic ion exchanger which is obtained by firing at 400.degree. C. or higher a granular molded product of a mixture of a metal alkoxide such as Si(OMe).sub.4 or hydrolyzate thereof, a clay mineral such as sepiolite and an inorganic ion exchanger such as antimony pentoxide and which has mechanical strength and heat resistance without losing its inherent ion exchangeability.
Abstract: Disclosed is a process step performed during a wafer etch which allows for the formation of more vertical sidewalls. During a conventional etch step of a material such as oxide, oxygen is released into the etch chamber, which is known to adversely affect the vertical profile of the sidewalls. The oxygen is known to combine with silicon and HBr, which are present as gasses within the etch chamber during the subsequent poly etch, to deposit on the poly sidewalls. For this reason subsequent etches are conventionally performed in a separate etch chamber.The disclosed step introduces an oxygen-scavenging gas into the etch chamber prior to the subsequent etch of the polycrystalline silicon. The oxygen-scavenging gas combines with the liberated oxygen with the application of plasma energy to produce an inert volatile gas which can be pumped from the etch chamber and therefore not adversely affect subsequent etches. Claimed oxygen-scavenging gasses include C.sub.2 F.sub.6, CF.sub.4, CHF.sub.3, and BCl.sub.3.
Abstract: A crystalline zeolite SSZ-37 is prepared using a N,N-dimethyl-4-azoniatricyclo [5.2.2.0.sup.(2,6) ] undec-8-ene cation as a template wherein said zeolite is used in hydrocarbon conversion processes.
Abstract: By this invention there is provided a catalyst composition comprising a Group IVB oxide, an amorphous silica-alumina support having dispersed thereon a rare earth oxide, which as herein used also includes yttrium oxide, and a metal(s) selected from the group consisting of Group VIII noble metal(s), mixtures of Group VIII noble metal(s) and tin, mixtures of Group VIII noble metal(s) and rhenium, and mixtures of Group VIII noble metal(s), tin and rhenium. The amorphous silica-alumina support contains at least about 50% silica by weight. The catalyst can function as a hydrocarbon conversion catalyst in reactions where platinum on halided (Cl,F)-alumina is typically used.
Type:
Grant
Filed:
July 22, 1992
Date of Patent:
October 19, 1993
Assignee:
Exxon Research & Engineering Company
Inventors:
Stuart L. Soled, Gary B. McVicker, William E. Gates, Sabato Miseo
Abstract: A zeolitic material with a crystalline structure of MFI type has a ratio of silica to alumina which is lower than 26, and is hydrothermally prepared without organic template reagents or seeding procedures. Crystalline structure is obtained by forming a mixture of a silicon dioxide source, an alkali metal hydroxide, an aluminum source and water, all reactants with the following molar ratios: ##EQU1## where M is an alkali metal, and reacting the mixture at a temperature from 160.degree. to 180.degree. C. for 40-80 hours. The material is characterized by X-ray diffraction, and has good cracking activity and improved selectivity for gasoline octanes.
Type:
Grant
Filed:
April 3, 1992
Date of Patent:
October 19, 1993
Assignee:
Intevep, S.A.
Inventors:
Nelson P. Martinez, Juan A. Lujano, Nieves Alvarez, Francisco Machado, Carmen M. Lopez
Abstract: The present invention provides for a catalyst composition which is effective for use in the production of dimer products and higher olefin products from lower olefins such as propylene and butene in high yields and with an average degree of branching in the dimer products of less than about 1.6 methyl groups per molecule, generally in the range of from about 1.0 to 1.4 methyl groups per molecule. The present invention also provides a process for producing such dimer and higher olefin products using the catalyst composition of this invention. The catalyst of the invention comprises an amorphous nickel oxide (NiO) present as a disperse substantial monolayer on the surfaces of a silica (SiO.sub.2) support, which support also contains minor amounts of an oxide of aluminum, gallium or indium such that the ratio of NiO to metal oxide present in the catalyst is within the range of from about 4:1 to about 100:1.
Type:
Grant
Filed:
August 31, 1992
Date of Patent:
October 19, 1993
Assignee:
Exxon Chemical Patents, Inc.
Inventors:
Ramzi Y. Saleh, Stuart L. Soled, Nicholas C. Dispenziere
Abstract: A method for patterning a conductive metal oxide film on a substrate surface by means of an oxygen plasma etching process. In one embodiment, a substrate (10) is provided having a ruthenium oxide layer (14) overlying a dielectric layer (12). The substrate is placed on an electrode (24) positioned in a vacuum chamber (20) and the vacuum chamber is evacuated to a low pressure. Oxygen gas is introduced to the vacuum chamber and RF power is applied to form an oxygen plasma within the vacuum chamber. The oxygen plasma preferentially etches the ruthenium oxide layer (14) and does not etch the underlying dielectric layer (12). The oxygen plasma etching process can be used to form high resolution ruthenium oxide features during semiconductor device fabrication of ferroelectric capacitors (60) and other electronic components.
Abstract: Efficient, regenerable sorbents for removal of H.sub.2 S from moderately high temperature (usually 200.degree. C.-550.degree.C.) gas streams comprise a porous, high surface area aluminosilicate support, suitably a zeolite, and most preferably a sodium deficient zeolite containing 1 to 20 weight percent of binary metal oxides. The binary oxides are a mixture of a Group VB or VIB metal oxide with a Group IB, IIB or VIII metal oxide such as V-Zn-O, V-Cu-O, Cu-Mo-O, Zn-Mo-O or Fe-Mo-O contained in the support. The sorbent effectively removes H.sub.2 S from the host gas stream in high efficiency and can be repetitively regenerated at least 10 times without loss of activity.
Abstract: The invention relates to a process for the preparation of a catalyst which contains palladium and/or compounds thereof and alkali metal compounds, and additionally cadmium compounds and/or gold and/or compounds thereof, on support particles which have been pressed from SiO.sub.2 or an iO.sub.2 -Al.sub.2 O.sub.3 mixture with the aid of a binder which comprisesa) washing the roasted support particles with an acid which does not react with SiO.sub.2 or SiO.sub.2 -Al.sub.2 O.sub.3 mixtures, until no further cations of the binder employed during pressing of the support particles are released from the support particles;b) then impregnating the support particles with palladium, and gold or cadmium;c) then bringing the impregnated support particles into contact with a solution of a base at least until the thickness of the nobel metal shell generated in this way on the support particles no longer changes substantially; andd) then impregnating the support particles with an alkali metal compound.
Type:
Grant
Filed:
June 18, 1992
Date of Patent:
October 5, 1993
Assignee:
Hoechst Aktiengesellschaft
Inventors:
Peter Wirtz, Karl-Fred Worner, Friedrich Wunder, Klaus Fichler, Gunter Roscher, Ioan Nicolau
Abstract: A surface-inactivated catalyst composition comprising acidic porous crystalline material, e.g., ZSM-23, having active internal Bronsted acid sites and containing surface-inactivating material having a boron to nitrogen bond is prepared by contacting the surface with aqueous ammonia borane solution. The catalyst may be used for organic compound conversion, e.g., oligomerization of lower olefins to produce distillate boiling range materials having reduced methyl branching and increased cetane number.
Type:
Grant
Filed:
November 26, 1991
Date of Patent:
October 5, 1993
Assignee:
Mobil Oil Corporation
Inventors:
Jeffrey S. Beck, Roland H. Heck, Jose G. Santiesteban
Abstract: The present invention is directed to improved zirconia-pillared clays exhibiting high crystallinity and layer spacing and significantly higher thermal stability prepared using zirconyl acetate as the pillaring agent by: (a) mixing a clay selected from the group consisting of smectite clays and fluoromicas with a solution of zirconyl acetate for a time and at a temperature sufficient to form a pillared clay product; (b) separating said pillared clay product formed from the solution; (c) washing the separated pillared clay product with water; (d) drying the separated, washed pillared clay product at a temperature from about 50.degree. to 200.degree. C.; (e) calcining the dried pillared clay product at a temperature from about 300.degree. to 700.degree. C.
Abstract: A hydrogen-absorbing composition and method for making such a composition. The composition comprises a metal hydride, preferably palladium, deposited onto a porous substrate such as kieselguhr, for use in hydrogen-absorbing processes. The composition is made by immersing a substrate in a concentrated solution containing palladium, such as tetra-amine palladium nitrate. Palladium from the solution is deposited onto the porous substrate, which is preferably in the form of kieselguhr particles. The substrate is then removed from the solution, calcined, and heat treated. This process is repeated until the desired amount of palladium has been deposited onto the substrate.