Patents Examined by Devang R Patel
  • Patent number: 11738415
    Abstract: A flux for soldering contains 10 to 40 wt % of coumarin, 5 to 30 wt % of a monoamide-based thixotropic agent and 40 to 80 wt % of a solvent. A solder paste contains the flux and a solder powder. A method for producing a soldered product includes supplying the solder paste to a soldering portion of an electronic circuit board, mounting an electronic component onto the soldering portion and heating the soldering portion up to a temperature at which the solder powder melts in a reducing atmosphere containing a reducing gas to join the electronic component and the electronic circuit board.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: August 29, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takafumi Ohtake, Hiroaki Kawamata, Shinji Kikuchi, Keisuke Shinozaki, Yuki Fujino, Kazuya Kitazawa
  • Patent number: 11697169
    Abstract: A soldering device according to an embodiment includes a jet nozzle and a cover. The jet nozzle jets a molten solder. The cover is filled with an inert gas in an inside thereof and has a hole part at a position that corresponds to the jet nozzle. The cover causes the jet nozzle to protrude from the hole part for an application time period when the solder is applied to an application target and houses the jet nozzle in the inside thereof for a waiting time period other than the application time period.
    Type: Grant
    Filed: June 18, 2020
    Date of Patent: July 11, 2023
    Assignees: DENSO TEN Limited, SENJU SYSTEM TECHNOLOGY CO., LTD.
    Inventors: Hisaki Hayashi, Yasuyuki Watanabe, Noboru Hashimoto
  • Patent number: 11697172
    Abstract: An ultrasonic additive manufacturing system may include a base structure, a sonotrode configured to rotate about an axis of rotation, and one or more transducers configured to vibrate the sonotrode. The sonotrode may include a welding surface extending along a circumference of the sonotrode, and the welding surface may have a contoured profile. At least one of the sonotrode and the base structure may be configured to translate relative to the other of the sonotrode and the base structure.
    Type: Grant
    Filed: September 4, 2020
    Date of Patent: July 11, 2023
    Assignee: Ohio State Innovation Foundation
    Inventors: Marcelo Dapino, Leon Headings, Mark Gingerich
  • Patent number: 11686365
    Abstract: In a cylinder device, a rod of which one end portion is joined to a piston in a cylinder and the other end portion protrudes from an opening portion of the cylinder includes a first member that is a hollow cylindrical member in sliding contact with a sliding contact member, and a second member that does not come into sliding contact with the sliding contact member. An outer diameter of at least a first member side end portion of the second member is smaller than an outer diameter of the first member. An inner peripheral portion of the first member is joined to an outer peripheral portion of the second member by friction weld joining.
    Type: Grant
    Filed: September 20, 2018
    Date of Patent: June 27, 2023
    Assignee: HITACHI ASTEMO, LTD.
    Inventors: Yasuhisa Omata, Naoya Kubo, Toshifumi Komatsu, Ikuo Akai
  • Patent number: 11688989
    Abstract: A component having electrical connector elements for making contact with a circuit board, optionally having additional securing elements for mechanical stability after soldering or positioning devices for supporting components with an unfavourable center of gravity or supporting elements which can optionally be removed after the soldering process. The positioning devices or supporting elements serve to position components with different forms on a circuit board and to keep them in the correct orientation for the soldering process. Fitting takes place in a force-free manner and thus favours automation and the use of for example pick-and-place robots which take hold of and move the particular component via the positioning device connected thereto, engaging with and/or around either a contact element or a supporting element. The support of the positioning device allows a stable state during the soldering process. In a corresponding manner, methods for carrying out the soldering processes are specified.
    Type: Grant
    Filed: September 26, 2017
    Date of Patent: June 27, 2023
    Assignee: PHOENIX CONTACT GmbH & Co.
    Inventors: Jurgen Sahm, Ulrich Rosemeyer
  • Patent number: 11679530
    Abstract: A manufacturing method of a hot forming mold of a center pillar including a cooling unit is provided. The method includes a step of preparing a material by dividing the material, a cooling channel processing step of processing cooling channels on a front surface and a rear surface within a contour line by center pillar design information input in advance to an NC processor and cooling channel design information, a solid phase diffusion bonding step, a mold material processing step of processing along the contour line by the center pillar design information input in advance through the NC processor to manufacture a mold material, and a thermal processing step of heating the mold material at a predetermined temperature.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: June 20, 2023
    Assignee: TNP corporation
    Inventor: Sang Gill Park
  • Patent number: 11666993
    Abstract: A brazing process using Nickel(Ni)-Carbon as graphite(Cg) alloys, Ni-Cg-Molybdenum(Mo) alloys, and Ni-Cobalt(Co)-Cg-Mo alloys for brazing together ceramics, ceramics to metals, metals to metals. Semiconductor processing equipment made with the use of Ni-Cg alloys, such as heaters and chucks. Semiconductor processing equipment components and industrial equipment components using a highly wear resistant surface layer, such as sapphire, joined to a substrate such as a ceramic, with a Ni-Cg alloy braze.
    Type: Grant
    Filed: May 28, 2019
    Date of Patent: June 6, 2023
    Assignee: WATLOW ELECTRIC MANUFACTURING COMPANY
    Inventors: Alfred Grant Elliot, Brent Elliot
  • Patent number: 11654516
    Abstract: The present invention relates to a process for the production of an aluminium multilayer brazing sheet which comprises a core layer made of a 3xxx alloy comprising 0.1 to 0.25 wt. % Mg, a brazing layer made of a 4xxx alloy on one or both sides of the core layer, and optionally an interlayer between the core layer and the brazing layer on one or both sides of the core layer, the process comprising the successive steps of: providing the layers to be assembled or simultaneous casting of the layers to obtain a sandwich; rolling of the resulting sandwich to obtain a sheet; and treating the surface of the sheet with an alkaline or acidic etchant.
    Type: Grant
    Filed: December 10, 2018
    Date of Patent: May 23, 2023
    Assignee: CONSTELLIUM NEUF-BRISACH
    Inventors: Bechir Chehab, Carole Loable
  • Patent number: 11647591
    Abstract: Aspects of the invention include a press-fit pin for mechanically and electrically connecting to a through-hole of a substrate. The press-fit pin can include a press-fit portion configured to be deformed upon insertion into the through-hole against a plated surface of the through-hole. A surface mount technology (SMT) pad can be coupled to a first end of the press-fit portion. The SMT pad can include a conductive material. The press-fit pin can further include a trace extension coupled to the SMT pad. The trace extension can extend from the SMT pad in a direction perpendicular to the press-fit portion. The press-fit pin can include a tip portion coupled to a second end of the press-fit portion.
    Type: Grant
    Filed: June 10, 2021
    Date of Patent: May 9, 2023
    Assignee: International Business Machines Corporation
    Inventors: Theron Lee Lewis, David J. Braun, John R. Dangler
  • Patent number: 11637407
    Abstract: A welding system comprises a welding module and a moving module adapted to move the welding module to a predetermined welding position. The welding module includes a guiding device and a welding tool. The guiding device has a plurality of tubular guiding heads arranged in a row, ends of the plurality of tubular guiding heads are disposed close to joints of a plurality of cables so as to guide a plurality of welding wires to the joints of the plurality of cables. The welding tool has a plurality of tooth-shaped welding heads arranged in a row, ends of the plurality of tooth-shaped welding heads are disposed close to the joints of the plurality of cables and configured to simultaneously heat the plurality of welding wires guided to the joints of the plurality of cables, so as to simultaneously weld the joints of the plurality of cables onto a circuit board.
    Type: Grant
    Filed: August 6, 2019
    Date of Patent: April 25, 2023
    Assignees: TE Connectivity Solutions GmbH, Tyco Electronics (Shanghai) Co. Ltd.
    Inventors: Changjun Wang, Dandan Zhang, Roberto Francisco-Yi Lu, Lvhai Hu, Yun Liu, Fengchun Xie
  • Patent number: 11628519
    Abstract: A solder joint, for bonding an electrode of a circuit board to an electrode of an electronic component, that includes: an Sn—Bi-based solder deposited on the electrode of the circuit board; and a solder alloy deposited on the electrode of the electronic component. The Sn—Bi-based solder alloy has a lower melting point than the solder alloy deposited on the electrode of the electronic component. Fine Bi phases in the solder joint each have an area of less than or equal to 0.5 ?m2. Coarse Bi phases in the solder joint each have an area of greater than 0.5 ?m2 and less than or equal to 5 ?m2. A proportion of the fine Bi phases among the fine Bi phases and the coarse Bi phases is greater than or equal to 60%.
    Type: Grant
    Filed: June 24, 2021
    Date of Patent: April 18, 2023
    Assignee: Lenovo (Singapore) Pte. Ltd.
    Inventors: Ko Inaba, Tetsu Takemasa, Tadashi Kosuga
  • Patent number: 11618094
    Abstract: The invention relates to a solder ball feeding device, comprising a solder ball reservoir for receiving an amount of solder balls and a metering device for dispensing a metered feeding amount of solder balls to a discharge device, wherein the metering device comprises an ultrasound device and a dispensing nozzle with a dispensing cannula, the ultrasound device serving to apply vibrations to the dispensing nozzle, and the solder ball reservoir or the dispensing nozzle of the solder ball reservoir being provided with a pressure connection which serves to introduce a pressurized gas into the solder ball feeding device.
    Type: Grant
    Filed: May 12, 2020
    Date of Patent: April 4, 2023
    Assignee: Pac Tech—Packaging Technologies GmbH
    Inventor: Ghassem Azdasht
  • Patent number: 11618098
    Abstract: A method of forming a stamped part includes forming a tailor welded blank by friction stir welding (FSW) a first blank to a second blank, removing a FSW start spot and a FSW stop spot from the tailor welded blank using a machining process such that a finished tailor welded blank is formed and stamping the finished tailor welded blank into the stamped part such that a weld formed by FSW the first blank to the second blank is plastically deformed. The first blank and the second blank can be aluminum alloy blanks and a predetermined amount of material is machined from the FSW start spot and the FSW stop spot, the predetermined amount of material being equal to or greater than a thickness of the first blank and the second blank.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: April 4, 2023
    Assignee: Ford Global Technologies, LLC
    Inventors: Andrey M. Ilinich, Michael William Danyo, Feng Ren, Ryan Hoffman
  • Patent number: 11607752
    Abstract: A solder alloy is used for soldering, and its chemical composition in mass % includes: 2.0 to 4.0% of Ag; 0.6 to 1.2% of Cu; 2.0 to 5.0% of Sb; 1.1 to 3.5% of In; 0 to 0.20% of Ni; 0 to 0.20% of Co; 0 to 0.05% of Ge; and balance of Sn, and impurities.
    Type: Grant
    Filed: September 27, 2018
    Date of Patent: March 21, 2023
    Assignee: KOKI Company Limited
    Inventor: Takehiro Wada
  • Patent number: 11602808
    Abstract: Some implementations of the disclosure are directed to a solder preform, comprising: a solder alloy body, the solder alloy body comprising at least one opening; and a flux core embedded in the solder alloy body, the flux core comprising a thermochromic indicator, wherein during reflow soldering, the flux core comprising the thermochromic indicator is configured to flow out of the at least one opening of the solder alloy.
    Type: Grant
    Filed: April 29, 2020
    Date of Patent: March 14, 2023
    Assignee: INDIUM CORPORATION
    Inventors: Craig K. Merritt, Anthony D. Lanza, Jr., James B. Hevel
  • Patent number: 11597042
    Abstract: Compositions and methods for coupling metals to aluminum surfaces are provided. The compositions are prepared as aqueous solutions or suspensions, and can be applied to the aluminum surface using conventional printing techniques. Rheology of the printable composition can be adjusted to provide a gel or a cream. Curing steps, if necessary, are performed at low temperatures that are compatible with plastic/polymer components of mass produced devices, such as aluminum RFID antennae.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: March 7, 2023
    Assignee: Averatek Corporation
    Inventors: Michael Riley Vinson, Calvin Chen, Divyakant P Kadiwala, Sunity K Sharma
  • Patent number: 11590603
    Abstract: [Problem] To provide: a roll-bonded body which is able to be suppressed in waviness in the surface; and a method for producing this roll-bonded body. [Solution] A roll-bonded body according to the present invention is obtained by bonding a first metal layer and a second metal layer with each other by means of rolling, and is characterized in that the surface of the first metal layer has an arithmetic average waviness (Wa1) 0.01-0.96 and a maximum waviness height (Wz1) of 0.2-5.0 ?m.
    Type: Grant
    Filed: May 14, 2018
    Date of Patent: February 28, 2023
    Assignee: TOYO KOHAN CO., LTD.
    Inventors: Yusuke Hashimoto, Teppei Kurokawa, Takashi Koshiro, Kota Sadaki
  • Patent number: 11590604
    Abstract: A mechanical vibration machining method or the like is suitable for allowing a probe to provide vibration to a horn with high efficiency. A horn portion is supported by a first support portion and a second support portion configured as a double-support structure. A first probe unit and a second probe unit are coupled to both ends of the horn portion. The first probe unit and the second probe unit vibrate the horn portion by means of vibration generated by a first generation unit and a second generation unit. The horn portion provides nodal points at which elongation and contraction alternately occur. For example, in a case in which the contact portion is arranged at the center of the horn portion, the second generation unit is oscillated with a phase that is the opposite of that of the first generation unit.
    Type: Grant
    Filed: November 17, 2020
    Date of Patent: February 28, 2023
    Assignee: ULTEX CORPORATION
    Inventor: Shigeru Sato
  • Patent number: 11583950
    Abstract: In a method of applying a weld to a target surface, a guide rail arrangement is attached to the target, the guide rail arrangement including at least one guide rail. A weld head carriage having a carriage housing, a rail follower assembly, and a sonotrode is movably mounted to the guide rail arrangement so that the follower assembly engages each guide rail for movement there-along. The weld head carriage is positioned adjacent the target surface, feedstock material is deposited onto the target surface, and the sonotrode is extended to engage the deposited feedstock material and apply a welding force to the feedstock material and the target. Relative movement between the carriage and the guide rail arrangement is initiated and ultrasonic vibrations are conducted into the feedstock material and the target, thereby welding the feedstock material to the target surface.
    Type: Grant
    Filed: August 12, 2020
    Date of Patent: February 21, 2023
    Assignee: Huntington Ingalls Incorporated
    Inventors: John Walter Ralls, Daniel John Hebert, Kyle A. Wade
  • Patent number: 11583959
    Abstract: A solder alloy is provided which suppresses the change in a solder paste over time, decreases the temperature difference between the liquidus-line temperature and the solidus temperature, and exhibits a high reliability. The solder alloy has an alloy constitution composed of: 10 ppm by mass or more and less than 25 ppm by mass of As; at least one selected from the group consisting of 0 ppm by mass to 10000 ppm by mass of Bi and 0 ppm by mass to 5100 ppm by mass of Pb; more than 0 ppm by mass and no more than 3000 ppm by mass of Sb; and a remaining amount of Sn; and satisfies both the formula (1) and the formula (2). 300?3As+Sb+Bi+Pb??(1) 0.1?{(3As+Sb)/(Bi+Pb)}×100?200??(2) In the formula (1) and the formula (2), As, Sb, Bi, and Pb each represents an amount thereof (ppm by mass) in the alloy constitution.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: February 21, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Osamu Munekata, Masato Shiratori