Patents Examined by Devang R Patel
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Patent number: 11446752Abstract: A method for producing a joined structure according to the present invention includes: a reflow step of heating a first member and a solder material while keeping them in contact with each other in a reflow chamber to melt a solder alloy constituting the solder material, the reflow step including: a first reflow step of melting the solder alloy with an atmosphere in the reflow chamber reduced to a first pressure P1 lower than the atmospheric pressure; and a second reflow step of, after the first reflow step, melting the solder alloy with the atmosphere in the reflow chamber reduced to a second pressure P2 lower than the first pressure P1.Type: GrantFiled: October 1, 2019Date of Patent: September 20, 2022Assignee: KOKI Company LimitedInventors: Satoshi Ootani, Mitsuyasu Furusawa
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Patent number: 11440116Abstract: The present application provides a reflow oven (100) and a gas recovery method. The reflow oven (100) comprises a reflow oven hearth (101), a separator (105), the separator inlet (110) being connected to the gas outlet (102) of the reflow oven hearth (101) so that the gases in the reflow oven hearth (101) can flow into the separator (105), a zeolite box (107), the zeolite box inlet (112) being connected to the separator outlet (111), and the zeolite box outlet (113) being connected to the gas inlet (103) of the reflow oven hearth (101) so that the gases flowing through the separator (105) can enter the zeolite box (107) and the gases flowing through the zeolite box (107) can flow out of the zeolite box outlet (113), a sensor (106), which is provided in the gas passage between said zeolite box outlet (113) and the gas inlet (103) of the reflow oven hearth (101). The reflow oven (100) in the present application enables the gases flowing through the separator (105) to enter the zeolite box (107).Type: GrantFiled: August 9, 2018Date of Patent: September 13, 2022Assignee: Illinois Tool Works Inc.Inventor: Chuanbo Wang
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Patent number: 11437343Abstract: The present disclosure relates to a full-automatic deep access ball bonding head device includes: a Z-axis base; a Z-axis sliding stage, which is connected to the Z-axis base in a sliding manner along Z-axis; an EFO mechanism; and a bonding mechanism, which is fixed on the Z-axis sliding stage. The EFO mechanism includes an EFO sliding block, an EFO wand, and a compressed spring. The EFO sliding block is located on the side of the Z-axis sliding stage and connected to the Z-axis base in a sliding manner. The compressed spring is connected between the upper end of the Z-axis sliding stage and the upper end of the EFO sliding block, and the EFO wand is connected to the lower end of the EFO sliding block.Type: GrantFiled: July 31, 2020Date of Patent: September 6, 2022Assignee: ZHEJIANG RUIQUN TECHNOLOGY CO., LTD.Inventors: Wen Chen, Weiguang Niu, Bing Pan
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Patent number: 11432372Abstract: A method includes placing a first package component over a vacuum boat, wherein the vacuum boat comprises a hole, and wherein the first package component covers the hole. A second package component is placed over the first package component, wherein solder regions are disposed between the first and the second package components. The hole is vacuumed, wherein the first package component is pressed by a pressure against the vacuum boat, and wherein the pressure is generated by a vacuum in the hole. When the vacuum in the hole is maintained, the solder regions are reflowed to bond the second package component to the first package component.Type: GrantFiled: October 11, 2019Date of Patent: August 30, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Ming-Da Cheng, Hsiu-Jen Lin, Cheng-Ting Chen, Wei-Yu Chen, Chien-Wei Lee, Chung-Shi Liu
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Patent number: 11424585Abstract: The invention relates to a method and to an arrangement for electrically conductive connecting, by means of ultrasonic welding, of first electric conductors (140, 142) and second electric conductors (144, 146) in a compression space the cross section of which can be changed and which comprises at least one lateral slide, a sonotrode and a counter electrode, wherein firstly, blank ends of the first electric conductors (140, 142) are introduced into the compression space and are welded by means of ultrasonic action to form a first connection (148) and then after the first connection has been removed from the compression space, blank ends of the second electric conductors (144, 146) are introduced into same and are welded by means of ultrasonic action to form a second connection, wherein the first connection is fed to a retaining device (182, 184) before the second connection is welded.Type: GrantFiled: June 20, 2018Date of Patent: August 23, 2022Assignee: SCHUNK SONOSYSTEMS GMBHInventors: Reiner Schmidt, Udo Wagenbach, Bastian Gilbert
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Patent number: 11413711Abstract: Provided are a flux, resin flux cored solder and a flux coated pellet which are washable with water. Resin flux cored solder is composed of solder having a linear shape and a flux filled in a substantially central part (core) of the cross section of the solder. The flux contains an amine for salt formation and an organic acid for salt formation, in which the amount of the organic acid is within a range between 10 parts by mass or more and 645 parts by mass or less based on 100 parts by mass of the amine. The organic acid for salt formation is composed of at least one organic acid selected from the group consisting of malonic acid, succinic acid, glutaric acid, tartaric acid, malic acid, diglycolic acid, and citric acid.Type: GrantFiled: November 13, 2018Date of Patent: August 16, 2022Assignee: Senju Metal Industry Co., Ltd.Inventors: Motohiro Onitsuka, Yoko Kurasawa, Hiroyuki Yamasaki, Atsumi Takahashi, Toshihisa Kugi, Hiroyoshi Kawasaki
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Patent number: 11413701Abstract: A method of forming a vibration-damped aluminum article is provided. The method includes forming a groove in a surface of an aluminum substrate, the groove having a groove depth which is less than 50% of a thickness of the aluminum substrate. The method further includes placing metal oxide nanoparticles in the groove to form an unmixed composite. The method further includes friction stir processing the unmixed composite to form the vibration-damped aluminum article. The friction stir processing includes at least two passes over the unmixed composite. The vibration-damped aluminum article includes a surface nanocomposite portion and an aluminum alloy portion. The metal oxide nanoparticles are substantially free of metal carbides, metal borides, and carbon nanomaterials.Type: GrantFiled: December 15, 2021Date of Patent: August 16, 2022Assignee: King Abdulaziz UniversityInventor: Essam Bahgat Ezzat Moustafa
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Patent number: 11411150Abstract: Improved electrical and thermal properties of solder alloys are achieved by the use of micro-additives in solder alloys to engineer the electrical and thermal properties of the solder alloys and the properties of the reaction layers between the solder and the metal surfaces. The electrical and thermal conductivity of alloys and that of the reaction layers between the solder and the -metal surfaces can be controlled over a wide range of temperatures. The solder alloys produce stable microstructures wherein such stable microstructures of these alloys do not exhibit significant changes when exposed to changes in temperature, compared to traditional interconnect materials.Type: GrantFiled: January 25, 2019Date of Patent: August 9, 2022Assignee: Alpha Assembly Solutions Inc.Inventors: Morgana de Avila Ribas, Pritha Choudhury, Siuli Sarkar, Ranjit Pandher, Nicholas G Herrick, Amit Patel, Ravindra M Bhatkal, Bawa Singh
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Patent number: 11400534Abstract: A solder processing method according to one or more embodiments may include: sequentially supplying at least two solder pieces into a substantially tubular iron tip that is extended vertically, such that the at least two solder pieces are erected within the iron tip in such a manner that on the solder piece which is first supplied, the solder piece which is subsequently supplied rides; and heating the substantially tubular iron tip in a state where the at least two solder pieces are erected within the iron tip in such a manner that on the solder piece which is first supplied, the solder piece which is subsequently supplied rides, to melt the flux to be flown out from at least one of the at least two solder pieces to a space between an inner wall of the iron tip and the at least two solder pieces.Type: GrantFiled: June 12, 2020Date of Patent: August 2, 2022Assignee: AND Co., Ltd.Inventor: Mitsuo Ebisawa
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Patent number: 11396060Abstract: In a double-acting friction stir spot welding device or a double-acting friction stir spot welding method, a pin member and a cylindrical shoulder member that rotates around the axis of the pin member are used as rotary tools, and a clamp member that has a cylindrical shape positioned so as to surround the outside of the shoulder member and is configured to press a workpiece from an obverse surface with an annular pressing surface of the distal end is used as a holding jig. The clamp member has an inclined surface that is adjacent to the inner edge portion of the pressing surface and inclined so as to reduce the inner diameter of the clamp member toward the back side as viewed from the pressing surface.Type: GrantFiled: March 6, 2020Date of Patent: July 26, 2022Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Masaaki Hirano, Etsuko Yamada
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Patent number: 11383320Abstract: The invention relates to a method for positioning weldments (20) in an ultrasonic welding device (34) and to an ultrasonic welding device comprising a sonotrode (14), to which ultrasonic vibrations are applied and which emits longitudinal vibrations, and an anvil (16), a weldment accommodation (19) being formed between a work surface (17) of the sonotrode (14) and an opposing surface (18) of the anvil (16), a change in position ?x of a positioning device (21) defining weld position P of the weldment (20) being captured in the longitudinal direction (22) of the sonotrode (14) by means of a position sensor, the application of vibrations to the sonotrode (14) being changed such depending on the change in position ?x that a change in amplitude ?y is performed according to an amplitude characteristic curve of the sonotrode (14).Type: GrantFiled: August 27, 2018Date of Patent: July 12, 2022Assignee: SCHUNK SONOSYSTEMS GMBHInventor: Stefan Mueller
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Patent number: 11378526Abstract: A faulted condition determination method is designed to detect a chromium content and a nickel content in a predetermined boundary region proximate to a boundary between a high-strength ferrite steel and a weld material in a welded joint in which the high-strength ferrite steel and another steel are welded together using the weld material containing nickel and to thereby determine the faulted condition of the predetermined boundary region based on the chromium content and the nickel content. Accordingly, it is possible to appropriately determine the faulted condition of welding of a replacement part in which a high-strength ferrite steel and another steel are welded together using a nickel-based weld material.Type: GrantFiled: February 7, 2019Date of Patent: July 5, 2022Assignees: MITSUBISHI HEAVY INDUSTRIES, LTD., NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Nobuhiko Saito, Nobuyoshi Komai, Yuichi Hirakawa, Hiroaki Fukushima, Kota Sawada, Kazuhiro Kimura, Kaoru Sekido
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Patent number: 11377715Abstract: Provided are a solder alloy, which has excellent heat cycle characteristics and in which Cu erosion and yellowish discoloration are suppressed, and an increase in viscosity of a solder paste over time is suppressed, a solder paste, a solder ball, a solder preform, a solder joint, and a circuit. The solder alloy has an alloy composition consisting of, by mass %, 2.8% to 4% of Ag, 1.5% to 6% of Bi, 0.8% to 1.2% of Cu, 0.0040% to 0.025% of As, and a balance of Sn.Type: GrantFiled: May 15, 2020Date of Patent: July 5, 2022Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Yuji Kawamata
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Patent number: 11370049Abstract: Methods for welding a particle-matrix composite body to another body and repairing particle-matrix composite bodies are disclosed. Additionally, earth-boring tools having a joint that includes an overlapping root portion and a weld groove having a face portion with a first bevel portion and a second bevel portion are disclosed. In some embodiments, a particle-matrix bit body of an earth-boring tool may be repaired by removing a damaged portion, heating the particle-matrix composite bit body, and forming a built-up metallic structure thereon. In other embodiments, a particle-matrix composite body may be welded to a metallic body by forming a joint, heating the particle-matrix composite body, melting a metallic filler material forming a weld bead and cooling the welded particle-matrix composite body, metallic filler material and metallic body at a controlled rate.Type: GrantFiled: November 1, 2019Date of Patent: June 28, 2022Assignee: Baker Hughes Holdings LLCInventors: John H. Stevens, Redd H. Smith, James Andy Oxford, Jose Ramirez, Nathan David Ames, Shuchi Khurana
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Patent number: 11370058Abstract: A method for loading feedstock bars into an additive friction stir deposition machine (AFSD) is described. The method comprises containing a plurality of feedstock bars in a container disposed adjacent to a spindle of the additive friction stir deposition machine. The method further comprises moving one feedstock bar of the plurality of feedstock bars into axial alignment with the spindle of the additive friction stir deposition machine.Type: GrantFiled: August 13, 2019Date of Patent: June 28, 2022Assignee: THE BOEING COMPANYInventors: Rogie I. Rodriguez, Bruno Zamorano Senderos
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Patent number: 11351623Abstract: A heat transfer device for thermal coupling of a component to be soldered with a heat source or a heat sink in a soldering machine includes a heat source or a heat sink, and at least one base plate, said base plate being in thermally conductive contact at least with the heat source or the heat sink, said base plate comprising at least two contact units having respective contact surfaces, said contact surfaces being thermally contactable to the component, said contact units being designed in such a way that relative distances between the contact surfaces and the surface of the base plate facing the component are changeable.Type: GrantFiled: February 10, 2020Date of Patent: June 7, 2022Assignee: PINK GMBH THERMOSYSTEMEInventors: Christoph Oetzel, Sebastian Clärding
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Patent number: 11353602Abstract: Disclosed herein is an X-ray detector comprises: an X-ray absorption layer configured to absorb X-ray photons; an electronics layer comprising an electronics system configured to process or interpret signals generated by the X-ray photons incident on the X-ray absorption layer; and a temperature driver in the X-ray absorption layer or the electronics layer.Type: GrantFiled: November 21, 2019Date of Patent: June 7, 2022Assignee: SHENZHEN XPECTVISION TECHNOLOGY CO., LTD.Inventors: Peiyan Cao, Yurun Liu
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Patent number: 11351590Abstract: A method of adding a reinforcement to a metal blank prior to a forming process. The reinforcement is attached via ultrasonic additive manufacturing (UAM) to create a composite blank which is then subjected to a forming process to bend and deform the composite blank and form a reinforced vehicle component. The reinforcement is placed on the metal blank such that after being subjected to the forming process, there is reinforcement in key areas of the formed vehicle component. The reinforcement results in the final formed vehicle component having enhanced properties such as lower density, increased strength, stiffness, or energy absorption capabilities.Type: GrantFiled: August 8, 2018Date of Patent: June 7, 2022Assignees: HONDA MOTOR CO., LTD., OHIO STATE INNOVATION FOUNDATIONInventors: Ryan M. Hahnlen, Duane Trent Detwiler, Allen B. Sheldon, Marcelo J. Dapino, Mark Bryant Gingerich, Leon M. Headings
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Patent number: 11338396Abstract: The disclosure describes example techniques and assemblies for joining a first component and a second component. The techniques may include positioning the first and second component adjacent to each other to define a joint region between adjacent portions of the first component and the second component, the joint region being coated with an adhesion resistant coating. The techniques may also include positioning a braze material in the joint region, heating the braze material to form an at least softened material, and cooling the at least softened material to form a mechanical interlock including the braze material in the joint region joining the first and second components. The braze material does not metallurgically bond to the joint surface.Type: GrantFiled: March 6, 2019Date of Patent: May 24, 2022Assignee: ROLLS-ROYCE CORPORATIONInventors: Charles Alan Bulgrin, Carl R. Russo, Joseph Peter Henderkott, Matthew T. Kush, Greg Lopshire
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Patent number: 11331744Abstract: An electric wire arranging jig (40) has an electric wire arranging groove (16, 31, 41) configured to be inserted the electric wires. The electric wire arranging groove has a pair of arranging surfaces facing each other. The electric wire arranging groove is configured to have a cross-sectional shape, in a section perpendicular to a direction of the electric wires extending within the electric wire arranging groove, having a distance in a width direction of the electric wire arranging groove continuously narrowed from an insertion start portion for the electric wires toward a bottom portion of the electric wire arranging groove and the arranging surfaces each inclining from a vertical direction, at least in a part of a segment between the insertion start portion and the bottom portion.Type: GrantFiled: July 24, 2019Date of Patent: May 17, 2022Assignee: YAZAKI CORPORATIONInventors: Kazuhiro Shohara, Shinji Goto, Kenta Tanaka