Abstract: A manufacturing tool (20) for forming a dynamic pressure groove (52) in an inner peripheral surface of a bearing sleeve (50) includes a tool shaft (21) for being rotated in a bore of the bearing sleeve while being moved in an axial direction thereof. Protrusions (25) are integrally and circumferentially arranged on an outer periphery of the tool shaft near a leading end (22) thereof. Machining tips (26) are integrally formed on outmost ends of the protrusions for machining the inner peripheral surface of the bearing sleeve to form the dynamic pressure groove therein.

Abstract: Substrate processing apparatus for processing holes accurately positioned in an long film, comprising: work supporting devices for supporting the work; clamping devices for clamping the work onto the work supporting devices; first movement devices for moving the work supporting devices in the transferring direction of the work; guiding devices for guiding the work supporting devices; guide supporting devices for supporting these guiding devices; and second movement devices for moving the guide supporting devices in the direction perpendicular to the transferring direction of the work, wherein two pins or holes are disposed on or in each of the guiding devices, holes or pins to engage with the pins or holes are disposed on or in each of the guide supporting devices to combine the guiding devices and guide supporting devices in a grid form, and the holes and pins at four junctions are fitted.

Abstract: An encapsulated fastener includes a nut adapted to receive a bolt. The nut is encapsulated by an encapsulation including an extension, which includes a tube adapted for receiving a portion of the bolt and a flange adapted for engaging a face of the nut. The encapsulation extension is placed on the nut in an overmolding tool, wherein an encapsulation base is injection molded over a portion of the encapsulation extension. The encapsulation base encapsulates the nut, except for its bore, which is sealed off during the overmolding process by a spring-mounted mandrel. Alternative embodiments of the invention include tubes with different configurations for contacting the bolt whereby the tube or cylinder is reinforced. A method and tooling for manufacturing the encapsulated fastener are also provided.

Abstract: In a process for the production of a screw comprising a low-alloy carbon steel, having a head, an adjoining holding portion and a functional tip which, in the outer region of limited radial depth, is of a greater hardness than the holding portion, in which the screw body is shaped by pressing and rolling and then the functional tip is subjected to a hardening operation, hardening is effected by momentary heating with a high level of energy transfer and subsequent quenching and is limited to portions of the periphery of the functional tip.

Abstract: Apparatus and a method for establishing setup parameters for use in a machine. In one embodiment a tooling component is removably mountable to a host machine. The tooling component includes a memory that contains information defining setup parameters for the host machine for use with the tooling component. A controller associated with the host machine reads the information from the memory and configures the host machine based on the information read from the memory. In another embodiment, an information carrying tag, is associated with the tooling component. The information carrying tag is read and the identifying information obtained from the tag is used by a controller to select a set of setup parameters from one or more sets of setup parameters stored in a storage device accessible by the controller. A mechanism is provided to precisely position the adapter on the base plate for the host machine to minimize variations in production using the setup parameters derived from the stored information.

Abstract: The present invention relates, among other things, to a method for forming a workpiece (240) of a material having an exponential tensile stress-strain behavior into a thin-walled, hollow shell (243). In this method, the workpiece (240) is clamped on its periphery and is actively rotated about its center line (M). A freely rotatable spinning die (4) having an external side (4a) with the desired shell shape (243) is pressed with a suitable pressure force against a workpiece side (24a).

Abstract: The present invention intends to provide the partially reinforcing method and apparatus for reinforcing the required part of the metal material having good forming property and relatively low strength (hardness and yield stress) by the press processing. The partial reinforcing method is comprised of a first step and a second step. The first press step generates a plastic strain by a plastic flow of metal material on a front surface and a rear surface of the part to be reinforced, to form a front convex-concave surface and a rear convex-concave surface. The second press step further generates the plastic strain by the plastic flow on the front convex-concave surface and the rear convex-concave surface, to form a front plane surface and a rear plane surface.

Abstract: It is an object to realize and establish new extrusion technology for manufacturing a light-metal hollow member (product) having excellent mechanical properties with constant stability and also efficiently manufacturing the product having a strength satisfying a required level at low cost, by using a hollow die such as a bridge die. The object is achieved by dividing and joining/welding a light-metal material with a hollow extrusion die and then extruding the light-metal material to form in a desired cross-sectional shape through a die opening, wherein the strain level applied to the light-metal material after the joining/welding is maintained at 1.8 or more and the extrusion is performed.

Abstract: An apparatus and method is disclosed for drawing continuous metallic wire having a first diameter to a metallic fiber having a reduced second diameter. A feed mechanism moves the wire at a first linear velocity. A laser beam heats a region of the wire to an elevated temperature. A draw mechanism draws the heated wire at a second and greater linear velocity for providing a drawn metallic fiber having the reduced second diameter.

Abstract: A method for bending a tube in a pre-selected geometry includes deriving at least one processing parameter from the geometry, applying a thermal source circumferentially to the tube to heat the tube along at least one circumferentially directed path in accordance with the parameter and actively cooling the tube to a pre-selected temperature. The applying and active cooling steps are alternately performed a number of times. A system for bending the tube includes a thermal source for heating at least one region along the path on the tube, a tube advancing module for advancing the tube, an active cooling module for cooling the tube to a pre-selected temperature, a processing module to derive at least one processing parameter from the geometry and a control module configured to control the thermal source and active cooling module in accordance with the parameter. The alternate heating and cooling are performed a number of times.

Abstract: The invention relates to manufacture of a cup (1) that is designed to serve as a blank in the production of a metal shell (2) by providing a body (3) of a bar material, placing the body (3) in a counterdie (6) in which a first end surface of the body (3), which is substantially perpendicular to the central axis (C) of the body, is placed facing towards the bottom of the counterdie while the inner wall of the counterdie (6) encloses at least a part of the body and preferably the whole body, so that the body (3) is hereby placed in the counterdie (6), applying a mandrel (9) to a second end surface of the body that is substantially perpendicular to the central axis C of the body (3), applying a pressing force to the mandrel (9) so that the body (3) is cold flow pressed through plastic deformation into a cup (1). The invention also relates to an application of a body for manufacture of a blank for a grenade/cartridge shell and a process for manufacture of a grenade/cartridge shell.

Abstract: A method for measuring and displaying the flatness of a rolled steel sheet is disclosed that includes the steps of measuring tension in the sheet at a plurality of locations on the surface of the sheet and determining a plurality of tension ranges into which the sensed tension level can fall. A color is associated with each of the tension ranges, and a representation of the sheet is produced that is made up of a plurality of regions, each region having a color corresponding to tension range into which the tension sensed at the corresponding location on the surface of the sheet falls. A device for carrying out this method is also disclosed.

Abstract: In the transverse wedge rolling machine as claimed in the invention the drive motor is a permanent magnet motor, especially a torque motor. Furthermore the rotational speed of the rollers is controlled depending on their rotary position.

Abstract: The invention relates to a method to manufacture a shaft (22) as well as a device containing such a shaft (22), in particular an armature shaft (22) of an electromotive drive (10), which is held by at least one shaft mounting, whereby a curved, rounded stopping tip (40) that can support itself on an axial stopping face (32, 34) is formed at least one fore part (28, 30) of the shaft (22) by means of material displacement.

Abstract: The holder member 4 is rotatably supported at the tip portion 2a of the sliding member 2 placed on the guide face 1a of the guide member 1 arranged fixedly inside the cylinder C. The holder member 4 is inclined when the tip portion 3a of the profiling member 3 is inserted between the holder member 4 and the sliding member 2. Then the tapered end of the processing roller 6 is pushed into the inner peripheral surface of the cylinder where the sliding member 2 and the profiling member 3 move together in the axial direction of the cylinder, thereby to form a linear groove on the inner peripheral surface of the cylinder C.

Abstract: An extruder for making a curved workpiece has an extruder frame including a counterbeam extending transversely of an extrusion direction and formed with a recess that is throughgoing in the direction and a tool recessed in the recess and including a die having a downstream face spaced upstream in the direction from a downstream side of the counterbeam. A hot metal block is pressed against an upstream face of the die to extrude a strand in the direction from the downstream face of the die. Immediately downstream of the die a transverse external force is applied to the strand to bend it. The tool includes a pressure plate that extends completely through the counterbeam in the extrusion direction.

Abstract: It is an object of the present invention to provide a novel aluminum tube of an oval cross section that has a wider range of applications and added values. A disk-shaped metal slug (21) is impact-extruded with the use of a die (14) and a punch (13) each having an optimally designed structure to form a metal tube (T) integrally including a mouth, a shoulder and a body of an oval cross section. A hem portion of the oval body of the tube (T) thus formed and hardened by the impact extrusion is once deformed into a circular shape, and then trimmed off by a turning operation.

Abstract: An aspect of the present invention relates to a method and a forming machine for working a workpiece, for example by deforming it or fixing it in another workpiece, in which the workpiece is fitted over a mandrel, at least a part of the mandrel is expanded so as to fix the workpiece, the workpiece and at least one tool, such as a forming roller, are rotated about an axis relative to each other and the workpiece is worked by means of said tool. The mandrel includes a stop adapted to engage the workpiece to obtain a desired axial position on the mandrel.

Abstract: The present invention provides a method for manufacturing a right- and left-hand screw having a first external right-handed thread and a second external left-handed thread formed by an inexpensive rolling process using a rolling die with a first thread-cutting die for the first thread and a second thread-cutting die for the second thread.

Abstract: A metal extrusion press has a pair of fixed crossheads spaced along a press axis from each other and a plurality of elongated upper and lower members extending axially between and rigidly connected to the crossheads. Each member includes a rod axially tensioned between the crossheads and a beam axially compressed between the crossheads. A movable crosshead is between the fixed crossheads, and a container is between the movable crosshead and one of the fixed crossheads. Respective crosshead and container guide units support the movable crosshead and container on the members and engage around the members. Rollers are engaged between each of the guide units and the members.