Patents Examined by John M. Cooney
  • Patent number: 11104757
    Abstract: Tertiary amine catalysts having isocyanate reactive groups capable of forming thermally stable covalent bonds able to withstand temperatures from 120° C. and higher and up to 250° C. are disclosed. These catalyst can be used to produce polyurethane foam having the following desirable characteristics: a) very low chemical emissions over a wide range of environmental conditions and isocyanate indexes (e.g., indexes as low as 65 but higher than 60); b) sufficient hydrolytic stability to maintain the catalyst covalently bound to foam without leaching of tertiary amine catalyst when foam is exposed to water or aqueous solutions even at temperatures higher than ambient (temperature range 25° C. to 90° C.
    Type: Grant
    Filed: September 11, 2019
    Date of Patent: August 31, 2021
    Assignee: Evonik Operations GmbH
    Inventors: Juan Jesus Burdeniuc, Torsten Panitzsch, Renee Jo Keller
  • Patent number: 11098158
    Abstract: This invention relates to hybrid polyols useful in the manufacture of polyurethane. The hybrid polyols of the present invention is derived by copolymerizing or grafting a traditional polyester polyol onto a natural oil polyol. In the preferred embodiment of the present invention, the traditional polyester polyol grafted onto natural oil polyol contains a high level of bio-renewable content. The hybrid polyols of the present invention with high level of bio-renewable content is useful in the manufacture of polyurethane either alone or in combination with polyester polyol or polyether polyol derived from petrochemical sources.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: August 24, 2021
    Assignee: PTT Global Chemical Public Company Limited
    Inventors: Arne Matthew Terwillegar, Thidarat Tosukhowong, Charliss Denniston, Nuttara Jamonnak
  • Patent number: 11074899
    Abstract: Acoustic dampeners, methods of making acoustic dampener, and uses thereof are described. The acoustic dampener includes a polymer foam article; and a metal-organic framework portion. The metal-organic framework portion comprises a metal-organic framework in a polymer matrix. The metal-organic framework portion is adhered to, or otherwise coupled to or included with, the polymer foam article. Such an acoustic dampener can be used in a computer equipment cabinet.
    Type: Grant
    Filed: March 15, 2018
    Date of Patent: July 27, 2021
    Assignee: International Business Machines Corporation
    Inventors: Joseph Kuczynski, Rebecca Morones, Sarah K. Czaplewski-Campbell, Melissa K. Miller
  • Patent number: 11072704
    Abstract: Provided is a polyurethane foam having excellent heat resistance and the like. The polyurethane foam is obtained from a material that contains a polyol and a polyisocyanate, in which the polyol contains a polyester polyol, the polyisocyanate contains a diphenylmethane diisocyanate-based isocyanate, it is preferable that the polyester polyol has one or more side chains composed of an alkyl group, and the polyurethane foam may be used as a soundproof material for vehicles.
    Type: Grant
    Filed: November 20, 2015
    Date of Patent: July 27, 2021
    Assignee: INOAC CORPORATION
    Inventors: Mitsuru Omoto, Tomotaka Hara, Satoshi Takayama, Takanobu Hara
  • Patent number: 11053340
    Abstract: Disclosed are HCFO-containing isocyanate-reactive compositions, foam-forming compositions containing such isocyanate-reactive compositions, rigid PUR-PIR foams made using such foam-forming compositions, and methods for producing such foams, including use of such foams as insulation in discontinuous foam panel applications. The isocyanate-reactive composition can exhibit a long shelf life, be shelf-stable, and produce a foam with good physical properties.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: July 6, 2021
    Assignee: Covestro LLC
    Inventor: Brandon W. Parks
  • Patent number: 11053169
    Abstract: A thermally-insulating composite material with co-shrinkage in the form of an insulating material formed by the inclusion of microballoons in a matrix material such that the microballoons and the matrix material exhibit co-shrinkage upon processing. The thermally-insulating composite material can be formed by a variety of microballoon-matrix material combinations such as polymer microballoons in a preceramic matrix material. The matrix materials generally contain fine rigid fillers.
    Type: Grant
    Filed: January 25, 2019
    Date of Patent: July 6, 2021
    Assignee: Powdermet, Inc.
    Inventors: Brian P. Doud, Mark V. Grogan, Andrew Sherman
  • Patent number: 11053367
    Abstract: The present invention provides: a polyurethane foam having excellent viscoelastic characteristics and/or excellent feeling; a composition for the polyurethane foam; and a method for producing the polyurethane foam. The present invention provides a composition for a polyurethane foam, the composition containing: (A) a polyol having three or more OH groups; (B) a compound having two or more isocyanate groups; and (C) a polyrotaxane obtained as a result of arranging, on both ends of a pseudo-polyrotaxane formed through skewering-like inclusion of a linear molecule through the openings of cyclic molecules, stopper groups so that the cyclic molecules do not dissociate from the pseudo-polyrotaxane.
    Type: Grant
    Filed: January 25, 2017
    Date of Patent: July 6, 2021
    Assignees: ASM INC., YUKIGAYA CHEMICAL INDUSTRY CO., LTD.
    Inventors: Yuki Hayashi, Masanobu Takaoka, Masamichi Komatsuzaki, Rawiwan Wongnak
  • Patent number: 11053339
    Abstract: Disclosed herein are polyurethanes useful for polishing layers, where the polyurethane is a polyurethane having a Schiff base. Also disclosed herein are polishing layers containing the polyurethanes, polishing methods that use the polishing layers, and a modification method including a step of converting the Schiff base into at least one functional group selected from an aldehyde group, a carboxylic acid group, a hydroxyl group, and an amino group.
    Type: Grant
    Filed: April 27, 2018
    Date of Patent: July 6, 2021
    Assignee: KURARAY CO., LTD.
    Inventors: Azusa Oshita, Minori Takegoshi, Mitsuru Kato, Chihiro Okamoto, Shinya Kato
  • Patent number: 11053338
    Abstract: An isocyanate reactive composition comprising At least one component selected from the group consisting of a polyether polyol, a polyester polyol, a polyether polyamide and a polyester polyamide; one or more amine components, each of said amine components having a given structure. In some embodiments, the average number of nitrogen atoms of said amine components is in the range of 5 to 10.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: July 6, 2021
    Assignee: HUNTSMAN Petrochemical LLC
    Inventors: Geert Lodewijk Dries, Robert Allison Grigsby, Ernest Lee Rister, Jr., Eugene P. Wiltz, Jr.
  • Patent number: 11046850
    Abstract: A composition and process to make polyurethane foam using a stable liquid catalyst composition comprising at least one liquid bismuth carboxylate catalyst and at least one liquid dialkyltin dicarboxylate complex are disclosed. The disclosed composition and process yield polyurethane foam having favorable properties, but requiring less metal. The polyurethane foams produced by this catalyst composition and method are useful for laminated boardstock, construction panels, appliance insulation, spray-applied insulation, seat cushions, and mattresses.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: June 29, 2021
    Assignee: Evonik Operations GmbH
    Inventors: Jared Denis Bender, Joel R. Rogers, Jean Louise Vincent, Robert Edward Stevens
  • Patent number: 11041041
    Abstract: High resiliency polyurethane foam is made from a polyether polyol having an equivalent weight of at least 1000. At least a portion of the polyether polyol is one or more random copolymer(s) formed by polymerizing a mixture of 70 to 95% by weight propylene oxide and 5 to 30% by weight ethylene oxide onto an initiator compound. The random copolymer(s) has a nominal hydroxyl functionality of at least 5, a hydroxyl equivalent weight of at least 1500 g/equivalent and no more than 0.01 milliequivalents per gram of terminal unsaturation. The randomly polymerized propylene oxide and ethylene oxide constitute at least 80% of the total weight of the random copolymer. At least 70% of the hydroxyl groups of the random copolymer are secondary hydroxyls.
    Type: Grant
    Filed: September 15, 2016
    Date of Patent: June 22, 2021
    Assignee: Dow Global Technologies LLC
    Inventors: David A. Babb, Jean-Paul Masy
  • Patent number: 11001665
    Abstract: The present invention relates to open- and fine-celled rigid polyurethane foams which contain not only urethane groups (PUR) but also isocyanurate groups (PIR) and carbodiimide groups (CD) and to the use thereof in vacuum insulation panels.
    Type: Grant
    Filed: April 23, 2019
    Date of Patent: May 11, 2021
    Assignee: Covestro Intellectual Property GmbH & Co. KG
    Inventors: Marcel Schornstein, Peter Nordmann, Marina Reithmeier
  • Patent number: 11001690
    Abstract: Provided is a foamed urethane containing a cushion material, the foamed urethane containing a hard segment and a soft segment, in which the foamed urethane is a reaction cured product formed using an isocyanate component of an MDI compound. In a first aspect, a spin-spin relaxation time (T2) of the hard segment in the foamed urethane is from 20 ?sec to 40 ?sec, and a volume abundance ratio of the hard segment is from 5% to 40%. In a second aspect, a foamed urethane includes: a first region in which T2 of the hard segment is from 30 ?sec to 40 ?sec, and a volume abundance ratio of the hard segment is from 10% to 40%, and a second region in which T2 of the hard segment is from 20 ?sec to less than 30 ?sec, and a volume abundance ratio of the hard segment is from 5% to 40% in a H1 solid-state pulse NMR measurement, and which is adjacent to the first region.
    Type: Grant
    Filed: July 6, 2018
    Date of Patent: May 11, 2021
    Assignee: NHK SPRING Co., Ltd.
    Inventors: Shigeki Ichimura, Kunikazu Takiwaki, Kunio Asobe, Hiroyuki Orito, Takaharu Matsuo, Kiyoshi Ota, Hitoshi Komatsu, Taiki Futamura, Toshiharu Sato
  • Patent number: 10995183
    Abstract: The present invention relates to a superabsorbent polymer having an improved adsorption rate and a high bulk density, and a preparation method thereof.
    Type: Grant
    Filed: November 4, 2016
    Date of Patent: May 4, 2021
    Inventors: Kum Hyoung Lee, Gi Cheul Kim, Sung Soo Park, Ye Sol Yang, Bo Hyun Seong
  • Patent number: 10988565
    Abstract: The invention provides a process for producing polyurethane foams, in which compositions comprising A) isocyanate-functional prepolymers obtainable by the reaction of A1) low molecular weight diisocyanates of molar mass from 140 to 278 g/mol with A2) polyalkylene oxides having an OH functionality of two or more, A3) optionally further isocyanate-reactive components not covered by A2), B) water in an amount of at least 2% by weight, based on the total weight of the composition; C) optionally heterocyclic 4-membered or 6-membered ring oligomers of low molecular weight diisocyanates having a molar mass of 140 to 278 g/mol; D) optionally catalysts; E) optionally salts of weak acids, the corresponding free acids of which have a pKA in water at 25° C. of ?3.0 and ?14.
    Type: Grant
    Filed: January 11, 2019
    Date of Patent: April 27, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Jan Suetterlin, Marc-Stephan Weiser, Sascha Plug, Sebastian Dörr, Claudine Stoye
  • Patent number: 10988566
    Abstract: Additives for making polyurethanes are disclosed. The additives are based on combining specific carboxylic acids or carboxylic di-acids together with a gelling catalysts obtained when mixing an isocyanate-reactive tertiary amine catalysts with dimethyl tin di carboxylate salts and/or dimethyltin mercaptide salts.
    Type: Grant
    Filed: September 19, 2018
    Date of Patent: April 27, 2021
    Assignee: Evonik Operations GmbH
    Inventors: Juan Jesus Burdeniuc, Stephan Wendel, Christian Brandl, Torsten Panitzsch, Renee Jo Keller
  • Patent number: 10982039
    Abstract: The invention relates to a method for producing PUR/PIR rigid foam materials, having the steps of reacting at least one polyester polyol (a), which can be obtained by reacting a. I.) at least one cyclic carboxylic acid anhydride; a.2.) at least one low-molecular dial with a molecular mass of 62 to 450 Da; and a.3.) at least one alkylene oxide; by esterifying the components a.I.) and a.2.) and subsequently oxalkylating the resulting carboxylic acid half-ester using component a.3.); wherein at least the oxalkylation is carried out using a.4.) at least one amine catalyst in which (the) nitrogen atom(s) is/are part of an aromatic ring system, with (b) at least one polyisocyanate-containing component, (c) at least one propellant, (d) at least one or more catalysts, (e) optionally at one flameproofing agent and/or other auxiliary agents, and (f) optionally at least one additional compound with at least two groups which are reactive towards isocyanates and which differ from polyester polyol (a).
    Type: Grant
    Filed: November 23, 2016
    Date of Patent: April 20, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Hartmut Nefzger, Torsten Hagen, Klaus Lorenz, Rene Abels
  • Patent number: 10975215
    Abstract: Polymer polyols are made in a seeded process, in which styrene and acrylonitrile are polymerized in the presence of a base polyol, a seed dispersion and a solvent. The seed dispersion contains an unsaturated macromer. The process produces a polymer polyol in which the dispersed phase particles have a particle size of 1 to 3 ?m and a particle size span of less than 1.25. The polymer polyols are very useful for making flexible polyurethane foam for cushioning applications, in which high airflows and good load bearing are needed.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: April 13, 2021
    Assignee: Dow Global Technologies LLC
    Inventors: Sven Claessens, Antoon De Smet, Gerard Pel, Dale Hunter, Van Delk, Jr.
  • Patent number: 10975211
    Abstract: Disclosed is a composition and process for making a water blown semi-rigid polyurethane foam wherein the polyisocyanate side and the polyol side are combined under ambient temperature conditions. Said foams are particularly suited for sound and vibration management, especially in motor vehicles.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: April 13, 2021
    Assignee: Dow Global Technologies LLC
    Inventor: Ali J. El-Khatib
  • Patent number: 10968327
    Abstract: Disclosed are methods for formulating a polyisocyanurate foam-forming composition with good low temperature insulation performance. The polyisocyanurate foam-forming composition includes: a) an organic polyisocyanate, b) a polyol composition comprising at least one polyester polyol with a nominal hydroxyl functionality of at least 2.0, c) a blowing agent composition present in an amount sufficient to produce foam having a density of less than 1.85 lb/ft3 and comprising: (1) a hydrocarbon having an atmospheric pressure boiling point of at least 68° F. (20° C.), and (2) water, d) a trimerization catalyst, e) a flame retardant, and f) a silicone surface-active agent.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: April 6, 2021
    Assignee: Covestro LLC
    Inventor: George Combs