Abstract: Provided are expanded beads capable of providing an expanded thermoplastic polyurethane beads molded article which is excellent in physical properties, such as compression characteristics, repulsion elasticity, etc., and an expanded thermoplastic polyurethane beads molded article. Expanded beads of thermoplastic polyurethane, wherein a Shore A hardness of the thermoplastic polyurethane is 85 or more; an average cell diameter of the expanded beads is 50 to 300 ?m; and a closed cell ratio when bisecting the expanded thermoplastic polyurethane bead is 60% or more; and an expanded thermoplastic polyurethane beads molded article obtained through in-mold molding of the same are disclosed.
Type:
Grant
Filed:
May 25, 2016
Date of Patent:
October 6, 2020
Assignee:
JSP Corporation
Inventors:
Nobumasa Koshita, Koki Nishijima, Masaharu Oikawa
Abstract: A formulation system contains: (a) a pre-polymer reaction product of a polymeric isocyanate and a polyether polyol, where: (i) the polymeric isocyanate contains five weight-percent or more methylene diphenyl diisocyanate; (ii) the polymeric isocyanate has a functionality of 3.0 or less; (iii) the polyether polyol is present in the pre-polymer at a concentration of one to 25 weight-percent; (iv) the polyol has an equivalent weight of 50 to 500 grams per equivalent; (v) the ?NCO concentration of the pre-polymer is 15 to 31 weight-percent; (vi) the pre-polymer is free of isocyanate trimers; (b) a polyester polyol component containing 10 to 25 weight-percent of free glycol; and (c) a blowing agent that contains less than five weight-percent water; where the ratio of pre-polymer and polyester result in foam having a trimer content of 12 to 22 weight-percent, and an ?NCO index of more than 300 and less than 700.
Type:
Grant
Filed:
December 19, 2019
Date of Patent:
October 6, 2020
Assignee:
DDP SPECIALTY ELECTRONIC MATERIALS US, INC.
Inventors:
Kshitish A. Patankar, Mark F. Sonnenschein, Steven P. Crain, Christina A. Rhoton
Abstract: Conjugated diene polymers such as a styrene-butadiene copolymer are sequentially brominated by reaction with a quaternary ammonium tribromide or quaternary phosphonium tribromide and halohydrated by reaction with an N-haloimide compound. This produces a brominated and halohydrated polymer with very good thermal stability. The product is useful as a flame retardant in a variety of polymer systems.
Type:
Grant
Filed:
September 13, 2019
Date of Patent:
September 22, 2020
Assignee:
DDP SPECIALTY ELECTRONIC MATERIALS US, INC.
Inventors:
John W. Hull, Jr., Shari Kram, Michal Elizabeth Porter, William G. Stobby
Abstract: This invention relates to a process for preparing a flexible polyurethane foam in which the isocyanate-reactive component comprises a specific isocyanate-reactive component. The invention also relates to flexible polyurethane foam wherein the isocyanate-reactive comprises the specific isocyanate-reactive component.
Abstract: This invention relates to polymer polyols which comprise one or more base polyols, at least one preformed stabilizer, one or more ethylenically unsaturated monomers, and, in the presence of at least one free radical polymerization catalyst, and optionally, one or more polymer control agents. The base polyol of these polymer polyols comprises one or more amine initiated polyols. The present invention also relates to processes for preparing these polymer polyols, to foams prepared from these polymer polyols, and to processes for producing foams from these polymer polyols.
Abstract: Polyether polyols are made by a process that includes a continuous addition of starter and alkylene oxide. The feed of starter is discontinued when 80 to 95% of the alkylene oxide has been fed to the reactor. This process produces a product with a narrow molecular weight distribution.
Type:
Grant
Filed:
June 20, 2016
Date of Patent:
September 8, 2020
Assignee:
Covestro LLC
Inventors:
Jean-Paul Masy, Carlos M. Villa, David A. Babb, John W. Weston, Sweta Somasi
Abstract: Embodiments of the present disclosure are directed towards polyether polyol compositions that can be utilized to form semi-rigid foams. As an example, a polyether polyol composition can include a first polyether polyol having an average nominal hydroxyl functionality from 2 to 4 and a number average equivalent weight from 120 to 1500, a second polyether polyol having a having an average nominal hydroxyl functionality from 4 to 8 and a number average equivalent weight from 120 to 800, and a third polyether polyol having an average nominal hydroxyl functionality from 2 to 4 a number average equivalent weight from 200 to 500.
Type:
Grant
Filed:
March 30, 2016
Date of Patent:
September 8, 2020
Assignee:
Dow Global Technologies LLC
Inventors:
Francois M. Casati, Irena Amici-Kroutilova, Paul Cookson, Hamideh Ahmadloo, Alberto Lora Lamia
Abstract: A vegetable oil-based cartilage bionic cushioning and shock-absorbing material, and a preparation method and use thereof, is provided. The vegetable oil-based cartilage bionic cushioning and shock-absorbing material is prepared from a premix A and an isocyanate mixture B; the premix A including a vegetable oil-based modified polyol, a type 1 polyether polyol, a type 2 polyether polyol, a polymer polyol, a surfactant, a foaming agent, a chain extender, a catalyst and a cell regulator; the type 1 polyether polyol is a polyether polyol with a molecular weight of 400-1000 and a hydroxyl value of 110-280 mgKOH/g; and the type 2 polyether polyol is a polyether polyol with a molecular weight of 1000-10000 and a hydroxyl value of 25-56 mg KOH/g. The material provided by the present invention is environment-friendly and breathable with open cells, and has a high cushioning effect and a low permanent compression set value.
Type:
Grant
Filed:
December 26, 2017
Date of Patent:
September 1, 2020
Assignee:
Foshan Linzhi Polymer Materials Science and Technology Co., Ltd.
Abstract: Combinations of open cell flexible foams with polyurethane gel particles, and methods of making the combinations are described using a variety of procedures. The open cell flexible foam may partially or wholly comprise polyurethane foam and latex foam.
Abstract: The present invention provides trimerization catalyst compositions having a sterically hindered carboxylate salt used in combination with a tertiary amine catalysts having isocyanate reactive groups and methods to produce a polyisocyanurate/polyurethane foam using such trimerization catalyst compositions.
Type:
Grant
Filed:
June 18, 2015
Date of Patent:
September 1, 2020
Assignee:
Evonik Operations GmbH
Inventors:
Boxun Leng, Juan Jesus Burdeniuc, James Douglas Tobias, Robert Hoffman, Xiubing Hu
Abstract: Disclosed are polyurethane-foam forming compositions, rigid polyurethane foams and methods for their production, as well as to composite articles comprising such foams sandwiched between facer substrates, including use of such composite elements for floor insulating elements for refrigerated tractor trailers. The rigid polyurethane foams are produced from an isocyanate-reactive component comprising: (1) a polyol blend; (2) a halogenated hydroolefin; (3) a surfactant; (4) water; and (5) a tertiary amine catalyst composition.
Abstract: The present invention provides a method for preparing hydrophilic polymer foam. The method comprises a step of providing an isocyanate functionalized prepolymer (A) and a step of foaming and curing the prepolymer (A). The prepolymer (A) is prepared by reacting diisocyanate (A1) and polyether polyol (A2), wherein the diisocyanate (A1) is selected from any one and a combination of 1,4-butyl diisocyanate (BDI), lysine diisocyanate (LDI) and 1,5-pentyl diisocyanate (PDI); the polyether polyol (A2) is a copolymer of ethylene oxide (EO) and propylene oxide (PO) and/or butylene oxide (BO); the ethylene oxide has a weight percentage of about 50%-100% in the polyether polyol, and has an OH functionality degree of 3-6, a hydroxyl value of about 21 mg KOH/g-168 mg KOH/g and a number-average molecular weight of about 1000 g/mol to about 8000 g/mol; and NCO content in the prepolymer (A) is 1%-10%.
Abstract: Methods and combinations of mattress support surfaces comprising one or more flexible polyurethane foam layers containing highly thermally-conductive solids, such as diamond or silicon carbide, and said layer combination is capable of transferring heat from a warm surface, such as a person sleeping on a bed, to a cooler region at a faster rate throughout the mattress than the thermal dissipation rate obtained from flexible polyurethane foam without highly thermally-conductive solids.
Type:
Grant
Filed:
May 24, 2019
Date of Patent:
August 11, 2020
Assignee:
L&P Property Management Company
Inventors:
Bruce W. Peterson, Gualtiero G. Giori, Mark L. Crawford
Abstract: An embodiment includes a platform shape memory polymer system. Such an embodiment exhibits a blend of tunable, high performance mechanical attributes in combination with advanced processing capabilities and good biocompatibility. A post-polymerization crosslinking synthetic approach is employed that combines polyurethane and thiol-ene synthetic processes. Other embodiments are described herein.
Type:
Grant
Filed:
February 2, 2016
Date of Patent:
August 4, 2020
Assignees:
Lawrence Livermore National Security, LLC, The Texas A&M University System
Inventors:
Keith Hearon, Landon D. Nash, Thomas Wilson, Duncan J. Maitland, Mark A. Wierzbicki
Abstract: A formulation technology for low pressure two component polyurethane foam-funning compositions containing gaseous hydrohaloolefin blowing agents is described with improved storage stability and extended shelf-life. The “B”-side component of the formulations contain a gaseous hydrohaloolefin blowing agent and a polyol pre-mix, the polyol pre-mix comprising liquid blowing agent, polyol, and a catalyst containing at least one catalytic metal compound.
Abstract: The present invention relates to an attrition-resistant superabsorbent polymer comprising a superabsorbent polymer; water; and at least three selected from the group consisting of particles having i) a BET specific surface area of 300 to 1500 m2/g and ii) a porosity of 50% or more, a multivalent metal salt, an organic acid and a polyhydric alcohol, and a preparation method thereof.
Type:
Grant
Filed:
November 23, 2016
Date of Patent:
July 28, 2020
Assignee:
LG Chem, Ltd.
Inventors:
Young-In Yang, Young Sam Kim, Bo-Hee Park, Su-Jin Kim
Abstract: A trifluoroacetic acid-based etchant is described that can remove a sacrificial component of a multi-component polymer, e.g., a self-assembled block copolymer. The etchant can operate at a high etch rate and with excellent selectivity. The etchant can remove a hydrolysable sacrificial component such as a polylactide block from a self-assembled block copolymer. The etchant enables the macroscopic preservation of the nanostructure morphologies of self-assembled copolymers (e.g., poly(styrene-block-lactide) copolymers) and can yield pristine porous films of the non-hydrolysable component of the starting multi-component polymer.
Type:
Grant
Filed:
December 19, 2017
Date of Patent:
July 28, 2020
Assignee:
University of South Carolina
Inventors:
Amrita Sarkar, Morgan Stefik, Chuanbing Tang
Abstract: The invention relates to a method for the production of a rigid PIR foam composite containing man-made vitreous fibres (MMVF), the method comprising: providing MMVF, wherein at least 50% of the fibres by weight have a length of less than 250 ?m; providing a polyol component; mixing the MMVF and polyol component in a ratio such that the amount of MMVF is at least 10% by weight based on total weight of polyol component; emulsifying pentane with the mixture of polyol component and MMVF; inducing foam formation by addition of a further component which comprises isocyanate.
Type:
Grant
Filed:
December 15, 2014
Date of Patent:
July 28, 2020
Assignee:
ROCKWOOL INTERNATIONAL A/S
Inventors:
Jakub Lisowski, Dorte Bartnik Johansson, Anders Bach
Abstract: The present invention relates to a process for preparing a porous material, at least comprising the steps of providing a mixture (I) comprising a composition (A) comprising at least one monool (am) and a composition (A*) comprising components suitable to form an organic gel and a solvent (B), reacting the components in the composition (A) in the presence of the solvent (B) to form a gel, and drying of the gel obtained in step b). The invention further relates to the porous materials which can be obtained in this way and the use of the porous materials as thermal insulation material and in vacuum insulation panels, in particular in interior or exterior thermal insulation systems.
Type:
Grant
Filed:
March 24, 2015
Date of Patent:
July 21, 2020
Assignee:
BASF SE
Inventors:
Marc Fricke, Dirk Weinrich, Wibke Loelsberg
Abstract: Star block copolymers having 3 to 8 arms are formed as a 3D foam scaffold having tailor-made pore sizes that mimic an actual cell size of a specific animal and/or human tissue and/or organs. The pore sizes are made within the elastomeric foams via a salt leaching process wherein a salt of a specific particle size is blended within the star block copolymers and crosslinked as by polyisocyanate compounds. Water or other suitable solvent are utilized to dissolve and leach out the salt leaving an open pore system. Animal and/or human cells are then injected into the 3D elastomeric foam scaffold that contains pendant liquid crystals on the star block copolymer whereby with the aid of nutrients, cells are formed within the pore system that are viable for at least three months. The size of the pore is predetermined to produce a desired cultured cell having a desired size.
Type:
Grant
Filed:
November 1, 2017
Date of Patent:
July 14, 2020
Assignee:
Kent State University
Inventors:
Elda Hegmann, Marianne E. Prévôt, Torsten Hegmann