Patents Examined by Sikyin Ip
  • Patent number: 8518230
    Abstract: A method of reducing tin whisker formation including steps of a) providing a tin or tin-alloy bath containing one or more sources of tin and one or more crystal plane orientation enhancing compounds selected from imides, imines, amides, polyamides, amines, polyamines, polyols, dibutyl thiourea, allyl thiourea, amino thiazole, rhodanine, sulfosalicylic acid and sulfamides; and b) electrodepositing a layer of tin or tin-alloy on a substrate, the tin or tin-alloy layer is free of crystal planes or equivalent planes thereof forming an angle of 5° to 22° with an adjacent crystal plane or an equivalent plane.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: August 27, 2013
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventor: André Egli
  • Patent number: 8518531
    Abstract: The invention discloses the internal structures and processes to synthesize the structure of self-healing materials, specially metallic materials, metal matrix micro and nanocomposites. Self healing is imparted by incorporation of macro, micro or nanosize hollow reinforcements including nanotubes, filled with low melting healing material or incorporation of healing material in pockets within the metallic matrix; the healing material melts and fills the crack. In another concept, macro, micro and nanosize solid reinforcements including ceramic and metallic particles, and shape memory alloys are incorporated into alloy matrices, specially nanostructured alloy matrices, to impart self healing by applying compressive stresses on the crack or diffusing material into voids to fill them.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: August 27, 2013
    Inventor: Pradeep K. Rohatgi
  • Patent number: 8518192
    Abstract: A lead-free copper alloy includes, in combination by weight, about 10.0% to about 20.0% bismuth, about 0.05% to about 0.3% phosphorous, about 2.2% to about 10.0% tin, up to about 5.0% antimony, and up to about 0.02% boron, the balance essentially copper and incidental elements and impurities. The alloy contains no more than about 0.05 wt. % or 0.10 wt. % lead.
    Type: Grant
    Filed: March 2, 2010
    Date of Patent: August 27, 2013
    Assignee: QuesTek Innovations, LLC
    Inventors: Abhijeet Misra, Jason Sebastian, James A. Wright
  • Patent number: 8512485
    Abstract: A alloy and a process of forming a alloy are disclosed. The alloy has a predetermined grain boundary morphology. The alloy includes by weight greater than about 0.06 percent carbon, up to about 0.0015 percent sulfur, less than about 16 percent chromium, between about 39 percent and about 44 percent nickel, between about 2.5 percent and about 3.3 percent niobium, between about 1.4 percent and about 2 percent titanium, up to about 0.5 percent aluminum, up to about 0.006 percent boron, up to about 0.3 percent copper, up to about 0.006 percent nitrogen, and greater than about 0.5 percent molybdenum.
    Type: Grant
    Filed: January 3, 2011
    Date of Patent: August 20, 2013
    Assignee: General Electric Company
    Inventors: Ganjiang Feng, George A. Goller, Raymond Joseph Stonitsch, Jason R. Parolini, Shan Liu
  • Patent number: 8506730
    Abstract: The free-cutting copper alloy according to the present invention contains a greatly reduced amount of lead in comparison with conventional free-cutting copper alloys, but provides industrially satisfactory machinability. The free-cutting alloys comprise 69 to 79 percent, by weight, of copper, 2.0 to 4.0 percent, by weight, of silicon, 0.02 to 0.4 percent, by weight, of lead, and the remaining percent, by weight, of zinc.
    Type: Grant
    Filed: March 31, 2005
    Date of Patent: August 13, 2013
    Assignee: Mitsubishi Shindoh Co., Ltd.
    Inventor: Keiichiro Oishi
  • Patent number: 8500923
    Abstract: The present invention provides a stainless steel as a metal base material for a weight sensor substrate of an automobile airbag. The stainless steel sheet contains a high aluminiferous ferritic stainless steel containing, in mass, Al of 2.5 to 8%, C: 0.025% or less, N: 0.025% or less, the sum of C and N being 0.030% or less, and Nb: 0.05 to 0.5%, with the balance Fe and unavoidable impurities. Said stainless steel sheet may further contain, in mass, one or more of V: 0.05 to 0.4%, Ti: 0.02 to 0.2%, and Zr: 0.02 to 0.2%. The present invention controls the difference in the average linear expansion coefficient between said stainless steel sheet and crystallized glass for said weight sensor to less than 10% in the temperature range from 20° C. to 900° C. and thus to improve the adhesiveness of said stainless steel sheet with said crystallized glass.
    Type: Grant
    Filed: May 14, 2008
    Date of Patent: August 6, 2013
    Assignee: Nippon Steel & Sumikin Stainless Steel Corporation
    Inventors: Masuhiro Fukaya, Tadashi Komori
  • Patent number: 8491774
    Abstract: Tin and tin alloy deposits which are substantially free of certain crystal planes or equivalents thereof inhibit or prevent whisker formation. The tin or tin alloy deposits which are free of these crystal planes and inhibit or prevent whisker formation may be deposited by electroplating. Tin alloys include tin/copper, tin/nickel, tin/silver, tin/bismuth, tin/zinc and tin/antimony. The tin and tin alloy baths used to deposit the tin and tin alloys may be acidic or alkaline.
    Type: Grant
    Filed: December 19, 2005
    Date of Patent: July 23, 2013
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventor: André Egli
  • Patent number: 8480821
    Abstract: A piston ring material is provided which retains excellent mechanical properties and processability, which are required of piston ring materials, and has wearing resistance and scuffing resistance, which are sliding properties required of piston rings. The piston ring material, which is for use in internal combustion engines, contains, in terms of mass %, 0.3-0.8% carbon, 0.1-3.0% silicon, 0.1-3.0% manganese, 0.01-0.3% sulfur, 0.1-2.0% chromium, and 0.05-2.0% the sum of titanium and/or zirconium, with the remainder being iron and incidental impurities. The titanium and/or zirconium contained in the piston ring material and the sulfur contained therein satisfy the following relationship. [Ti (%)+½Zr (%)]/S (%)?5.0 Preferably, the material may contain one or more members selected from up to 1.0% copper, less than 3.0% molybdenum, up to 1.0% aluminum, and less than 2.0% nickel, in terms of mass %.
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: July 9, 2013
    Assignee: Hitachi Metals Ltd.
    Inventors: Katsuhiko Ohishi, Toshihiro Uehara, Kunichika Kubota
  • Patent number: 8475608
    Abstract: Magnesium-based hydrogen storage alloys having metallic magnesium (Mg) and a magnesium-containing intermetallic compound (MgxMy wherein y is 1?x) and containing not less than 60 mass-% of magnesium in total, and having a phase of a primarily crystallized magnesium-containing intermetallic compound in its solidification structure.
    Type: Grant
    Filed: November 25, 2005
    Date of Patent: July 2, 2013
    Assignee: Japan Metals and Chemicals Co., Ltd.
    Inventors: Masahito Osawa, Hidenori Tomioka, Naoyoshi Terashita, Noboru Hayami, Shigeru Tsunokake
  • Patent number: 8470100
    Abstract: Alloys containing copper, iron, tin and, optionally, phosphorus or copper, zinc, tin and, optionally, phosphorus, which can be used in, for example, a copper alloy tube for heat exchangers that provides excellent fracture strength and processability for reducing the weight of the tube and for use in high pressure applications with cooling media such as carbon dioxide.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: June 25, 2013
    Assignee: Luvata Espoo Oy
    Inventors: M. Parker Finney, Larz Ignberg, Claes Anders Kamf, Timothy L. Goebel, Ying Gong, Edward G. Rottmann
  • Patent number: 8470101
    Abstract: Disclosed is a lead-free copper alloy for casting which contains 0.1-0.7% of S, 8% or less (excluding 0%) of Sn, and 6% or less (excluding 0%) of Zn, and in which a sulfide is dispersed and the average spheroidization ratio of the sulfide is 0.7 or greater. Due to this constitution, said lead-free copper alloy for casting has excellent mechanical properties such as strength, high pressure resistance and good machinability and, therefore, is useful as a starting material for faucet metal fittings, water faucet and so on, even though the alloy contains no lead which causes deterioration of water.
    Type: Grant
    Filed: May 17, 2010
    Date of Patent: June 25, 2013
    Assignees: Shiga Valve Cooperative, Biwalite Co., Ltd.
    Inventors: Takeshi Kobayashi, Toru Maruyama, Ryozo Matsubayashi, Hiroyuki Abe, Masakazu Teramura
  • Patent number: 8470103
    Abstract: The present invention provides Cu-base amorphous alloys containing an amorphous phase of 90% or more by volume fraction. The amorphous phase has a composition represented by the formula: Cu100-a-b(Zr+Hf)aTib or Cu100-a-b-c-d(Zr+Hf?)aTibMcTd, wherein M is one or more elements selected from Fe, Cr, Mn, Ni, Co, Nb, Mo, W, Sn, Al, Ta and rare earth elements, T is one or more elements selected from the group consisting of Ag, Pd, Pt and Au, and a, b, c and d are atomic percentages falling within the following ranges: 5?a?55, 0?b?45, 30?a+b?60, 0.5?c?5, 0?d?10. The Cu-base amorphous alloy has a high glass-forming ability as well as excellent mechanical properties and formability, and can be formed as a rod or plate material with a diameter or thickness of 1 mm or more and an amorphous phase of 90% or more by volume fraction, through a metal mold casting process.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: June 25, 2013
    Assignee: Japan Science and Technology Agency
    Inventors: Akihisa Inoue, Wei Zhang, Tao Zhang
  • Patent number: 8449697
    Abstract: A silicon bearing, copper-nickel corrosion resistant and gall resistant alloy with the following weight percentage range is disclosed: Ni=10-40; Fe=1-10; Si=0.5-2.5; Mn=3-15; Sn=0-3; Cu=Balance. Embodiments of the alloy may be used in various sliding applications, such as bearings, bushings, gears and guides. The alloy is particularly suited for use in parts used in food processing equipment.
    Type: Grant
    Filed: February 27, 2011
    Date of Patent: May 28, 2013
    Inventors: Sudhari Sahu, Alpana Pradipkumar Sahu
  • Patent number: 8444779
    Abstract: The invention provides Cu—Ni—Si—Co alloys having excellent strength, electrical conductivity, and press-punching properties. In one aspect, the invention is a copper alloy for electronic materials, containing 1.0 to 2.5 mass % of Ni, 0.5 to 2.5 mass % of Co, and 0.30 to 1.2 mass % of Si, the balance being Cu and unavoidable impurities, wherein the copper alloy for electronic material has a [Ni+Co+Si] content in which the median value ? (mass %) satisfies the formula 20 (mass %)???60 (mass %), the standard deviation ? (Ni+Co+Si) satisfies the formula ? (Ni+Co+Si)?30 (mass %), and the surface area ratio S (%) satisfies the formula 1%?S?10%, in relation to the compositional variation and the surface area ratio of second-phase particles size of 0.1 ?m or greater and 1 ?m or less when observed in a cross section parallel to a rolling direction.
    Type: Grant
    Filed: August 22, 2008
    Date of Patent: May 21, 2013
    Assignee: JX Nippon Mining & Metals Co., Ltd.
    Inventors: Naohiko Era, Hiroshi Kuwagaki
  • Patent number: 8435361
    Abstract: A novel copper-zinc alloy is particularly suited for a valve guide. The copper-zinc alloy contains 59 to 73% copper, 2.7 to 8.3% manganese, 1.5 to 6% aluminum, 0.2 to 4% silicon, 0.2 to 3% iron, 0 to 2% lead, 0 to 2% nickel, 0 to 0.2% tin, remainder zinc and inevitable impurities.
    Type: Grant
    Filed: June 1, 2007
    Date of Patent: May 7, 2013
    Assignee: Diehl Metall Stiftung & Co. KG
    Inventors: Norbert Gaag, Alexander Dehnelt
  • Patent number: 8430979
    Abstract: A copper alloy having an improved combination of yield strength and electrical conductivity contains, by weight, from 1% to 2.5% of nickel, from 0.5% to 2.0% of cobalt, with a total nickel plus cobalt content of from 1.7% to 4.3%, from 0.5% to 1.5% of silicon with a ratio of (Ni+Co)/Si of between 3.5 and 6, and the balance copper and inevitable impurities wherein the wrought copper alloy has an electrical conductivity in excess of 40% IACS. A further increase in the combination of yield strength and electrical conductivity as well as enhanced resistance to stress relaxation is obtained by a further inclusion of up to 1% of silver.
    Type: Grant
    Filed: October 26, 2006
    Date of Patent: April 30, 2013
    Assignee: GBC Metals, LLC
    Inventors: Frank N. Mandigo, Peter W. Robinson, Derek E. Tyler, Andreas Boegel, Hans-Achim Kuhn, Frank M. Keppeler, Joerg Seeger
  • Patent number: 8425697
    Abstract: A tin-free lead-free free-cutting magnesium brass alloy contains 56.0 to 64.0 wt % Cu, 1.05 to about 2.1 wt % Mg, 0.21 to 0.4 wt % P and other elements 0.002 to 0.9 wt % which contain at least two elements selected from Al, Si, Sb, rare earth elements, Ti and B and the balance being Zn with unavoidable impurities, accordingly a cutting percentage of the alloy is at least 80%. The process for producing such alloy is also proposed. The invented alloy is excellent in cuttability, castability, hot and cold workability, corrosion resistance, mechanical properties and weldability and particularly applicable in spare parts, forging and casting which need cutting and grinding process. The cost of necessary metal materials of the invented alloy is lower than lead-free free-cutting bismuth and antimony brass alloy and is equivalent to lead-contained brass alloy.
    Type: Grant
    Filed: December 4, 2009
    Date of Patent: April 23, 2013
    Assignee: Xiamen Lota International Co., Ltd.
    Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
  • Patent number: 8419867
    Abstract: Rose-color and yellow-color gold alloys are formed from a gold-base alloy containing silver and copper. Mining these elements is usually highly detrimental to the environmental. Environmentally friendly alloys are obtained through the use of recycled elements and elements recovered from mines utilizing specific guidelines. Jewelry manufactured from these environmentally friendly alloys may be more receptive to a consumer, resulting in a competitive advantage.
    Type: Grant
    Filed: August 15, 2008
    Date of Patent: April 16, 2013
    Assignee: Hallmark Sweet, Inc.
    Inventors: Dwarika P. Agarwal, Grigory Raykhtsaum, Richard V. Carrano
  • Patent number: 8409375
    Abstract: A method of producing a copper alloy wire rod, containing: a casting step for obtaining an ingot by pouring molten copper of a precipitation strengthening copper alloy into a belt-&-wheel-type or twin-belt-type movable mold; and a rolling step for rolling the ingot obtained by the casting step, which steps are continuously performed, wherein an intermediate material of the copper alloy wire rod in the mid course of the rolling step or immediately after the rolling step is quenched.
    Type: Grant
    Filed: December 1, 2008
    Date of Patent: April 2, 2013
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Hirokazu Yoshida, Tsukasa Takazawa
  • Patent number: 8394209
    Abstract: A high-strength steel sheet according to the present invention not only is suitably adjusted in its chemical elements composition, but also has a DE value defined by the following Equation (1) of 0.0340% or more, and a carbon equivalent Ceq defined by the following Equation (2) of 0.45% or less: DE value=[Ti]+[Nb]+0.3[V]+0.0075[Cr]??(1) where, [Ti], [Nb], [V], and [Cr] represent contents (mass %) of Ti, Nb, V, and Cr, respectively; Ceq=[C]+[Mn]/6+([Cr]+[Mo]+[V])/5+([Cu]+[Ni])/15 ??(2) where, [C], [Mn], [Cr], [Mo], [V], [Cu], and [Ni] represent contents (mass %) of C, Mn, Cr, Mo, V, Cu, and Ni, respectively. A high-strength steel sheet resistant to strength reduction and good in low-temperature toughness of HAZ even when subjected for a long time to a stress-relief annealing process after being processed by welding, is provided.
    Type: Grant
    Filed: January 26, 2009
    Date of Patent: March 12, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Manabu Izumi, Makoto Kariyazaki