Patents Examined by Tom Duong
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Patent number: 8715579Abstract: A honeycomb structure has a substantially circular-pillar-shape. The honeycomb structure includes at least one electrically conductive honeycomb unit, a first electrode, and a second electrode. The at least one electrically conductive honeycomb unit includes walls extending along a longitudinal direction of the at least one electrically conductive honeycomb unit to define a plurality of through holes. The first electrode is provided on an outer circumferential surface of the honeycomb structure. The second electrode is provided in a vicinity of a central axis of the honeycomb structure extending along the longitudinal direction.Type: GrantFiled: March 10, 2011Date of Patent: May 6, 2014Assignee: Ibiden Co., Ltd.Inventors: Takahiko Ido, Yoshihiro Koga, Takumi Asanuma, Keisuke Tange
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Patent number: 8715580Abstract: An exhaust gas treatment device is disposed in an exhaust gas treatment system and comprises a rolled metal cylinder of corrugated metal sheet having longitudinally extending passages extending axially from an inlet end to an outlet end and a conduit disposed between layers of the rolled metal cylinder and configured for circulation of a heat transfer medium therethrough, the conduit extending axially and radially the rolled metal cylinder.Type: GrantFiled: March 9, 2010Date of Patent: May 6, 2014Assignee: GM Global Technology Operations LLCInventor: John R. Bucknell
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Patent number: 8709349Abstract: There is provided a wall flow type exhaust gas purification filter is provided with a honeycomb structure having porous ceramic partition walls 12 and plugging portions disposed in one side opening end portions of predetermined cells and the other side opening end portions of the other cells. In the exhaust gas purification filter, when an average pore size is obtained for each region of ? mm×? mm in a range of 10 mm2 in an arbitrary cross section perpendicular to a surface of the partition walls 12, a large pore region having an average pore size of 15 ?m or more has an area of 0.1 mm2 or more, and a small pore region having an average pore size of 8 ?m or less has an area of 0.1 mm2 or more.Type: GrantFiled: August 29, 2012Date of Patent: April 29, 2014Assignee: NGK Insulators, Ltd.Inventor: Yukio Miyairi
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Patent number: 8691157Abstract: A honeycomb structure includes at least one honeycomb unit. The at least one honeycomb unit has a plurality of through holes defined by partition walls along a longitudinal direction of the honeycomb unit. The honeycomb unit includes zeolite, an inorganic binder, and a noble metal catalyst. The noble metal catalyst is supported in a region of the honeycomb unit. The region extends from one end portion of the honeycomb unit in the longitudinal direction over approximately 1.5% or more to approximately 20% or less of an overall length of the honeycomb unit in the longitudinal direction.Type: GrantFiled: September 27, 2010Date of Patent: April 8, 2014Assignee: Ibiden Co., Ltd.Inventors: Masafumi Kunieda, Ken Yoshimura, Toshiyuki Miyashita
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Patent number: 8685331Abstract: A honeycomb structural body includes at least one honeycomb unit including a ? type zeolite, a phosphate group zeolite, and an inorganic binder and having a plurality of through holes divided by partition walls and arranged in a longitudinal direction of the honeycomb unit. The ? type zeolite includes secondary particles having an average particle diameter of approximately 0.5 ?m or more and approximately 5 ?m or less. The phosphate group zeolite includes primary particles having an average particle diameter of approximately 0.5 ?m or more and approximately 5 ?m or less. A ratio of a mass of the phosphate group zeolite with respect to a total mass of the ? type zeolite and the phosphate group zeolite is approximately 5% or more and approximately 35% or less.Type: GrantFiled: November 29, 2011Date of Patent: April 1, 2014Assignee: Ibiden Co., Ltd.Inventors: Masafumi Kunieda, Yuki Fujita, Hiroki Sato
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Patent number: 8679415Abstract: An exhaust gas treatment device includes a housing, a fragile element disposed within the housing, and a mounting mat disposed between the fragile element and the housing for maintaining the positioning of the fragile element, absorbing mechanical shock, and providing thermal insulation. The mounting mat includes a layer or sheet of inorganic fibers with a portion of the layer having a first basis weight and another portion having a second basis weight that is different from the first basis weight. The mat or a vacuum formed insulating pre-form having a variable basis weight in certain regions may be used as end cone insulation in exhaust gas treatment devices.Type: GrantFiled: August 10, 2010Date of Patent: March 25, 2014Assignee: Unifrax I LLCInventor: Sergio David Fernandes, Jr.
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Patent number: 8679413Abstract: A honeycomb structural body has a honeycomb body and an electrode pair. The honeycomb body has a cell formation part and an outer skin part of a cylindrical-hollow shape. The electrodes are formed on an outer peripheral surface of the outer skin part so that the electrodes face to each other in a diameter direction of the honeycomb body. Each electrode has a reference electrode part formed at a central part of the electrode and one or more outside electrode parts formed at both ends of the reference electrode part. An electrode terminal is formed at the central part of each electrode. The reference electrode parts of the electrodes face to each other. The outside electrode parts of the electrodes face to each other. A thickness of each electrode is gradually decreased from the central part toward the outside of the electrode along the circumferential direction of the honeycomb body.Type: GrantFiled: September 21, 2011Date of Patent: March 25, 2014Assignee: Denso CorporationInventor: Mikio Ishihara
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Patent number: 8679410Abstract: An internal combustion engine in an engine exhaust passage of which a hydrocarbon feed valve (15) and an exhaust purification catalyst (13) are arranged. If the hydrocarbon feed valve (15) feeds hydrocarbons by a period of within 5 seconds, a reducing intermediate is produced inside the exhaust purification catalyst (13). This reducing intermediate is used for NOX purification processing. At the time of engine operation, the demanded produced amount of the reducing intermediate required for reducing the NOx is calculated. The amount of production of the reducing intermediate is made to become this demanded produced amount by control of the feed amount and feed period of hydrocarbons.Type: GrantFiled: August 30, 2010Date of Patent: March 25, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Umemoto, Kohei Yoshida, Mikio Inoue, Yuki Bisaiji
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Patent number: 8679411Abstract: A Rh-including catalyst layer of an upstream catalyst 3 includes Rh-doped CeZr-based mixed oxide and Rh-loading CeZr-based mixed oxide as oxygen storage/release materials. A Rh-including catalyst layer of a downstream catalyst 5 includes only Rh-doped CeZr-based mixed oxide as an oxygen storage/release material. The content of the oxygen storage/release materials included in the Rh-including catalyst layer of the upstream catalyst 3 is smaller than that of the downstream catalyst 5. The Rh-doped CeZr-based mixed oxide of the upstream catalyst 3 shows a particle size distribution having a peak particle size smaller than that of the Rh-doped CeZr-based mixed oxide of the downstream catalyst 5.Type: GrantFiled: January 18, 2012Date of Patent: March 25, 2014Assignee: Mazda Motor CorporationInventors: Masaaki Akamine, Masahiko Shigetsu
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Patent number: 8679412Abstract: An exhaust gas-purifying system for purifying exhaust gas discharged from a diesel engine includes a diesel oxidation catalyst through which the exhaust gas passes, a diesel particulate filter which includes a filter substrate and an active component supported by the filter substrate and exhibiting a catalytic activity for selective catalytic reduction and through which the exhaust gas having passed through the diesel oxidation catalyst penetrates, and an ammonia slip catalyst which includes a zeolite whose alkaline metal ions are partially exchanged with transition metal ions and through which the exhaust gas having penetrated the diesel particulate filter passes.Type: GrantFiled: September 25, 2012Date of Patent: March 25, 2014Assignee: Cataler CorporationInventors: Yoshinori Yamashita, Daisuke Oki, Mai Huong Tran, Takuya Sato
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Patent number: 8673207Abstract: A porous ceramic honeycomb article comprising a honeycomb body formed from cordierite ceramic, wherein the honeycomb body has a porosity P %?55% and a cell channel density CD?150 cpsi. The porous channel walls have a wall thickness T, wherein (11+(300?CD)*0.03)?T?(8+(300?CD)*0.02), a median pore size ?20 microns, and a pore size distribution with a d-factor of ?0.35. The honeycomb body has a specific pore volume of VP?0.22. The porous ceramic honeycomb article exhibits a coated pressure drop increase of ?8 kPa at a flow rate of 26.5 cubic feet per minute when coated with 100 g/L of a washcoat catalyst and loaded with 5 g/L of soot.Type: GrantFiled: November 14, 2013Date of Patent: March 18, 2014Assignee: Corning IncorporatedInventors: Thorsten Rolf Boger, Weiguo Miao, Zhen Song, Jianguo Wang
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Patent number: 8668877Abstract: Diesel oxidation catalysts, catalytic articles, methods of making catalytic articles, emissions treatment systems and methods of treating an exhaust gas stream using the catalytic articles for the treatment of exhaust gas emissions, such as the oxidation of unburned hydrocarbons (HC) and carbon monoxide (CO) are described. Specific catalytic articles comprising a substrate with a first washcoat layer comprising greater than or equal to about 2% by weight palladium dispersed on a ceria support and a second washcoat layer comprising a platinum group metal and a refractory metal oxide are described.Type: GrantFiled: November 24, 2010Date of Patent: March 11, 2014Assignee: Basf CorporationInventors: Xinyi Wei, Stanley A. Roth
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Patent number: 8658103Abstract: An exhaust gas processing device includes a pillar honeycomb structure, a first inorganic mat member, a first cylindrical metallic member, a second inorganic mat member, a second cylindrical metallic member, and an insulating layer. The insulating layer has a thickness of about 20 ?m to about 400 ?m and is provided at least one of a first part between an inner surface of the first cylindrical metallic member and the first inorganic mat member, a second part between an outer surface of the first cylindrical metallic member and the second inorganic mat member, and a third part between an inner surface of the second cylindrical metallic member and the second inorganic mat member.Type: GrantFiled: October 21, 2011Date of Patent: February 25, 2014Assignee: Ibiden Co., Ltd.Inventors: Fumiyuki Mutsuda, Yoshitaka Fujita
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Patent number: 8658104Abstract: A honeycomb structural body includes a honeycomb unit having a plurality of through holes defined by partition walls and arranged in a longitudinal direction of the honeycomb unit and having macro-pores having an average pore diameter approximately 0.1 ?m or more and approximately 0.3 ?m or less. The macro-pores have a porosity approximately 30% or more and approximately 40% or less. The honeycomb unit includes a phosphate group zeolite and an inorganic binder.Type: GrantFiled: October 25, 2010Date of Patent: February 25, 2014Assignee: Ibiden Co., Ltd.Inventors: Yosuke Matsukawa, Shinnosuke Goto
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Patent number: 8647583Abstract: Electricity is suppressed from flowing to a case (2) of an electric heating type catalyst (1).Type: GrantFiled: April 14, 2010Date of Patent: February 11, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mamoru Yoshioka, Noriaki Kumagai, Naoya Takagi
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Patent number: 8647584Abstract: The present invention is intended to suppress a reduction in insulation between a heat generation element and a case resulting from PM in an electric heating catalyst. In the electric heating catalyst which has an inner pipe (6a) arranged so as to be located between the heat generation element and the case, a precious metal band (10) is formed on at least either one of an inner peripheral surface and an outer peripheral surface of that portion (6a) of the inner pipe which protrudes from an end face of an insulating support member into an exhaust gas, in such a manner as to extend around on a circumferential surface thereof.Type: GrantFiled: October 27, 2010Date of Patent: February 11, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mamoru Yoshioka, Noriaki Kumagai
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Patent number: 8632727Abstract: The invention provides a flexible and self-supporting insulating end cone liner comprising resilient and compressible intumescent or non-intumescent material molded into a single, continuous piece having a three dimensional cone shape, with the insulating material comprising inorganic fibers and an organic binder, and a pollution control device that includes such an end cone liner.Type: GrantFiled: May 18, 2012Date of Patent: January 21, 2014Assignee: 3M Innovative Properties CompanyInventors: Ryan C. Shirk, Stephen M. Sanocki, Joseph C. Peisert, Roger L. Langer, Loyd R. Hornback, III, Ian R. Harding
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Patent number: 8617476Abstract: A honeycomb filter includes a honeycomb structure and a zeolite. The honeycomb structure includes cell walls having a porosity of about 55% to about 65% and extending along a longitudinal direction of the honeycomb structure to define cells between the cell walls. Each of the cells is sealed at either end of the cells. The zeolite is supported on the cell walls of the honeycomb structure. An amount of the zeolite supported on the cell walls is from about 80 g/L to about 150 g/L. A thermal conductivity of the cell walls supporting the zeolite is about 3 W/mK or more.Type: GrantFiled: May 17, 2010Date of Patent: December 31, 2013Assignee: Ibiden Co., Ltd.Inventors: Kazutake Ogyu, Toyoki Ogasawara
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Patent number: 8617475Abstract: An erosion resistant mounting material comprises: a mounting material comprising inorganic fibers and having a peripheral edge; and a layer of reinforcing composition inwardly disposed on the inorganic fibers along the peripheral edge. The reinforcing composition comprises at least one compound represented by the formula: (Mm+)d((ZpOq(OH)r)n?)e.(H2O)f M represents a cationic species other than H; O represents oxygen; Z represents boron or phosphorus; f is a real number greater than or equal to zero; d, n, q, and r are integers greater than or equal to zero; e, m, and p are integers greater than or equal to one; and d times m equals e times n. The mounting material is useful in pollution control devices. A method of making the mounting material is also disclosed.Type: GrantFiled: May 19, 2008Date of Patent: December 31, 2013Assignee: 3M Innovative Properties CompanyInventors: Peter T. Dietz, Michael Patrick M. Mandanas
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Patent number: 8617473Abstract: This invention relates to an apparatus for reducing a nitrogen oxide. In particular, it relates to the use of a gas analyzer to obtain information related to the compositional content of a multi-component gas mixture that contains a nitrogen oxide for the purpose of assisting in the control of the reduction. In particular, the apparatus provides control of the reaction of reduction, and, more particularly, control of the injection of a reducing agent into the gas mixture containing the nitrogen oxide. The apparatus enables the calculation of the amount of reducing agent to be injected in relation to information about the compositional content of the gas mixture, and a gas analyzer containing an array of chemo/electro-active materials may be used in conjunction therewith.Type: GrantFiled: September 29, 2009Date of Patent: December 31, 2013Assignee: E I du Pont de Nemours and CompanyInventor: John C. deRuyter