Patents Examined by Tom Duong
  • Patent number: 8460612
    Abstract: A honeycomb body includes at least one housing and a honeycomb structure for a waste-gas purification system having at least one sheet metal material. The sheet metal material has elevations in at least one section and an edge contour enclosing the elevations. A portion of the area of the elevations in the at least one section is at least 80%. A particle separator, a catalyst carrier body and a motor vehicle having the honeycomb body are also provided.
    Type: Grant
    Filed: July 9, 2010
    Date of Patent: June 11, 2013
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mgH
    Inventors: Ludwig Wieres, Stefan Seeliger
  • Patent number: 8454897
    Abstract: An exhaust gas-treating device (1) for an exhaust system of an internal combustion engine, especially of a motor vehicle, which is provided with an insert (3), which has a plurality of ducts (5, 5?), through which parallel flow is possible. The insert has, in an inflow-side, first section (6), an oxidation catalyst coating, which forms an oxidation catalytic converter (K1). The insert comprises on an outflow-side a second section (7) with a particle filter (K3) with inlet ducts (12) closed on the outflow side and with outflow ducts (13) closed on the inflow side after the first section (6). Greater integration of a plurality of catalyst components of the exhaust gas-treating device (1) is possible.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: June 4, 2013
    Assignee: Eberspächer Exhaust Technology GmbH & Co. KG
    Inventors: Georg Wirth, Silvia Calvo
  • Patent number: 8449831
    Abstract: A catalytic device and method for forming a catalytic device are described. The devices and methods described can be used for emissions systems in heavy duty diesel engines. In particular, a method of spin forming a catalytic device generally includes disposing a mat about an outer surface of a catalyst substrate and inserting the catalyst substrate and mat inside a shell. The mat is between the shell and the catalyst substrate. The shell, catalyst substrate, and mat can be spin formed into at least a generally elliptical shape but generally other than a circle shape.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: May 28, 2013
    Assignee: Cummins Filtration IP, Inc.
    Inventors: Bryan E. Blackwell, Eric L. Reeck, Howard S. Savage
  • Patent number: 8440141
    Abstract: It is intended to provide an exhaust gas treatment system, which allows for VOC removal at lower temperatures and thereby improves the durability of catalysts and suppresses carbon monoxide generation at the final outlet of the system. The present invention provides a treatment system of an exhaust gas containing a nitrogen oxide, carbon monoxide, and a volatile organic compound comprising: an exhaust gas treatment means for removing the nitrogen oxide by reduction with ammonia and partially oxidizing the VOC to CO; and a CO/VOC removal means for oxidizing the CO and partially unreacted VOC, in this order from the upstream flow of the exhaust gas.
    Type: Grant
    Filed: October 14, 2011
    Date of Patent: May 14, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Katsumi Nochi, Masanao Yonemura, Yoshiaki Obayashi, Hitoshi Nakamura, Toshio Koyanagi
  • Patent number: 8435456
    Abstract: A first NOx adsorption material 20 exhibiting a peak temperature being 200° C. or less at which an elimination amount of adsorbed NOx becomes the maximum is put in place on an exhaust-gas upstream side, and a second NOx adsorption material 21 exhibiting a peak temperature surpassing 200° C. at which an elimination amount of adsorbed NOx becomes the maximum is put in place on an exhaust-gas downstream side of the first NOx adsorption material 20. In low-temperature region, NOx are adsorbed on the first NOx adsorption material 20; and, in high-temperature region, NOx having been eliminated from the first NOx adsorption material 21 are adsorbed on the second NOx adsorption material 21 again. Therefore, it is possible to adsorb NOx form low-temperature region and up to high-temperature region efficiently, and thereby an amount of NOx being discharged from an NOx reduction catalyst to be put in place on a downstream-side thereof is reduced.
    Type: Grant
    Filed: December 26, 2008
    Date of Patent: May 7, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Masamichi Kuwajima
  • Patent number: 8435455
    Abstract: A honeycomb structural body includes a plurality of honeycomb units, first and second electrodes, and first and second conductive members. The plurality of honeycomb units are adhered to each other by interposing an adhesive layer. Each of the plurality of honeycomb units contains a conductive ceramic material. Each of the plurality of honeycomb units includes cell walls extending along a longitudinal direction of each of the plurality of honeycomb units to define a plurality of through-holes. The first and second electrodes are provided on an outer peripheral surface of each of the plurality of honeycomb units. The first and second conductive members are electrically connected to the first and second electrodes, respectively.
    Type: Grant
    Filed: March 10, 2011
    Date of Patent: May 7, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Takahiko Ido, Yoshihiro Koga, Takumi Asanuma, Keisuke Tange
  • Patent number: 8425851
    Abstract: The invention has its object to provide an exhaust emission control device which can be favorably mounted on a vehicle without causing relative twisting between a particulate filter and a selective reduction catalyst. In the exhaust emission control device in which a particulate filter and a selective reduction catalyst are housed by casings, respectively, and arranged side by side such that inlet ends of the filter and the catalyst are oriented to one and the same direction, an S-shaped communication passage being provided for introduction of the exhaust gas from an outlet end of the filter to an inlet end of the adjacent catalyst through antithetical turnabout, urea water being addible intermediately of the communication passage, the casings for the filter and catalyst are integrally restrained by rigid plates (restraining members).
    Type: Grant
    Filed: August 27, 2008
    Date of Patent: April 23, 2013
    Assignee: Hino Motors, Ltd.
    Inventor: Masahiro Kimura
  • Patent number: 8420020
    Abstract: A honeycomb filter includes a plurality of porous partition portions each forming a cell, which is open at one end and closed at the other end and serves as an exhaust gas flow path, and a trapping layer, for trapping and removing solid components contained in the exhaust gas, formed on each of the partition portions. At least part of each of the partition portions is loaded with a catalyst. The amount of catalyst a (g/L) in an upstream partition portion and the amount of catalyst b (g/L) in a downstream partition portion satisfy 1.05?a/b?3.00. A method for, limiting a/b to this range includes the entire honeycomb structure, including the partition portions, into contact with a catalyst component to form a catalyst, and subsequently bringing only an upstream region of the honeycomb structure into contact with a catalyst component to form a catalyst.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: April 16, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomoyuki Takagi, Takashi Mizutani
  • Patent number: 8420019
    Abstract: An hydraulic excavator is provided with an exhaust gas treatment apparatus in an exhaust pipe for effecting the purification treatment of exhaust gas including capturing the particulate matter in the exhaust gas. A space provided for mounting and removing a filter accommodating cylinder (31) is formed between the upstream cylinder (22) and the downstream cylinder (27). In particular, upwardly inclined connecting surfaces (23E and 28E) are provided on flange portions of upstream and downstream cylinders (22 and 27), respectively, and downwardly inclined connecting surfaces (32F and 32G) are provided on upstream side flange portions of filter accommodating cylinder (31). In consequence, a substantially V-shaped insertion space (S) which is gradually enlarged from a lower side to an upper side can be formed between the upstream cylinder (22) and the downstream cylinder (27).
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: April 16, 2013
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Tomoyuki Saito, Toshihiro Abe, Hiroyuki Kamata
  • Patent number: 8414837
    Abstract: A first porous catalytic layer is provided in an exhaust passage, and a second porous catalytic layer is stacked on the exhaust-gas downstream-side surface of the first layer. The first layer includes an iron-zeolite catalyst to decrease 60% or more of NOx in the exhaust gas within an exhaust gas temperature range of 150-400° C. The second layer includes one or more of a single catalyst, a mixed catalyst, and a complex oxide catalyst selected from iron-alumina, iron-zirconia, iron-ceria, and iron-titania, to decrease 60% or more of NOx in the exhaust gas within an exhaust gas temperature range of 400-700° C. The first and second layers cooperatively exhibit catalytic activity to decrease 70% or more of NOx in the exhaust gas within an exhaust gas temperature range of 150 to 700° C.
    Type: Grant
    Filed: October 27, 2008
    Date of Patent: April 9, 2013
    Assignee: Hino Motors, Ltd.
    Inventors: Shinya Sato, Yoshihiro Kawada, Mitsuru Hosoya
  • Patent number: 8409519
    Abstract: An outlet-side catalytic layer 22 includes a noble metal in a concentration that is a noble-metal concentration in an inlet-side catalytic layer 20 or more, and the inlet-side catalytic layer 20 contains an NOx storage material in a content that is greater than that in the outlet-side catalytic layer 22 in the inlet-side catalytic layer 20, a pore catalytic layer 21 and the outlet-side catalytic layer 22. PM are converted on the inlet side mainly, and NOx are converted on the outlet side mainly. Therefore, the lowering of the noble metal's activities is suppressed, and additionally it is possible to convert PM and NOx efficiently.
    Type: Grant
    Filed: October 7, 2009
    Date of Patent: April 2, 2013
    Assignees: Toyota Jidosha Kabushiki Kaisha, Ibiden Co., Ltd.
    Inventors: Masao Watanabe, Takahiko Ido
  • Patent number: 8409516
    Abstract: Provided is a catalyst converter for purifying exhaust gas and a method for manufacturing the catalyst converter, in which a heater is disposed between inner/outer monoliths, to thereby heighten a heat transfer efficiency and induce a uniform catalytic reaction, and to thereby enhance a processing performance, and minimize an electric power consumption and miniaturize a device. The catalyst converter includes: a heater having a winding portion which is wound so as to have a space therein and a pair of electric power terminals; inner and outer monoliths which are inserted in the inner and outer circumferential portions of the heater winding portion wherein each of the inner and outer monoliths includes a number of hollow cells on the surfaces of which catalysts have been coated and which are formed in the lengthy direction; and a housing in which a support assembly is assembled.
    Type: Grant
    Filed: September 17, 2008
    Date of Patent: April 2, 2013
    Assignee: Amo Co., Ltd.
    Inventors: Myoung Soo Kim, Jae Yeong Lee, Hyun Chul Lim, Sang Dong Jeong, Yong Sul Song, Sung Chul Yang
  • Patent number: 8409517
    Abstract: An arrangement for aftertreatment of exhaust gas for lean-burn internal combustion engines such as diesel engines and Otto engines with direct injection includes a catalyzer for oxidation of nitrogen monoxide and a molecular sieve which keeps sulfur dioxide away from the catalyzer arranged upstream of the catalyzer.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: April 2, 2013
    Assignee: MAN Nutzfahrzeuge AG
    Inventor: Andreas Döring
  • Patent number: 8398926
    Abstract: A plurality of catalytic units (42) and (43) are disposed in series with each other in a direction conforming to the direction (X) of flow of the exhaust gases (G) and include respective honeycomb carrier structure each having a catalyst deposited thereon. Of the plural catalytic units, at least two catalytic units (42) and (43), which are positioned downstream and upstream relative to each other with respect to the direction (X) of flow of the exhaust gases (G), respectively, are such that the downstream catalytic unit (42) has a higher cell density, a smaller capacity of the honeycomb carrier structure and a larger amount of an element, due to become a major catalyst, carried thereby per unitary capacity than those in the upstream catalytic unit (43).
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: March 19, 2013
    Assignee: Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Kozo Suzuki, Yoji Fukami, Makoto Furukawa
  • Patent number: 8398943
    Abstract: An arrangement and method for reducing the nitrogen oxide content in the exhaust gas of an internal combustion engine with the aid of ammonia and/or ammonia-releasing reduction agents, whereby ammonia and/or ammonia-containing reduction agent is added to the exhaust gas stream upstream of a catalyst combination composed of an SCR catalyst and a subsequent NH3-oxidation catalyst in such a way that a homogeneous mixture of exhaust gas and ammonia is present upstream of the SCR catalyst. To optimize the reaction or conversion of nitrogen oxides, disposed downstream of the combination of a first SCR catalyst and a first NH3-oxidation catalyst is at least one second catalyst having SCR activity in order in this way to reduce the nitrogen oxides formed at the first NH3-oxidation catalyst due to insufficient selectivity of the catalyst to nitrogen with not yet oxidized NH3.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: March 19, 2013
    Assignee: MAN Truck & Bus AG
    Inventors: Andreas Döring, Florian Wälde
  • Patent number: 8398924
    Abstract: An SCR system includes at least one reducing agent tank, a filter, a feed device and a reducing agent line for feeding and conducting a reducing agent. At least one compensation element has a volume through which the reducing agent flows and is suitable for varying the volume as a function of a reducing agent pressure. A motor vehicle having an SCR system is also provided.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: March 19, 2013
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Jan Hodgson, Rolf Brück
  • Patent number: 8398925
    Abstract: An apparatus comprises a particulate filter substrate for an internal combustion engine, the filter substrate is coated at least in part with a washcoat, and the washcoat comprises a relatively high density material having a density of at least 3.50 gcm?3.
    Type: Grant
    Filed: July 2, 2007
    Date of Patent: March 19, 2013
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Andrew Francis Chiffey, Paul Richard Phillips
  • Patent number: 8394332
    Abstract: An exhaust gas purification apparatus in which layout restriction is lessened to be able to further achieve space-saving is proposed. The exhaust gas purification apparatus includes a first cylindrical housing in which an oxidation catalytic converter and a PM collection filter are contained and a second cylindrical housing in which a reducing catalytic converter and an ammonia oxidation catalytic converter are contained. The exhaust gas purification apparatus further includes a communicating pipe that connects between far end portions of both the housings, and a nozzle that is disposed in the communicating pipe and injects liquid reducing agent in exhaust gas. The two housings are closely disposed such that axis lines thereof are arranged substantially parallel. The communicating pipe is disposed such that an axis line thereof is arranged substantially parallel with the axis lines of the housings.
    Type: Grant
    Filed: March 25, 2010
    Date of Patent: March 12, 2013
    Assignee: UD Trucks Corporation
    Inventors: Koutarou Honda, Masahito Nosaki, Hiroyuki Kurita
  • Patent number: 8394333
    Abstract: A holding material for a catalytic converter including a catalyst carrier having an elliptical cross section, a metal casing for receiving the catalyst carrier, and the holding material mounted on the catalyst carrier and interposed in a gap between the catalyst carrier and the metal casing, in which the holding material has a first portion and a second portion, and the first portion in contact with a region of the catalyst carrier, corresponding to 40 to 95% of a major axis centering on an intersection of an ellipse and a minor axis in the elliptical cross section of the catalyst carrier, is larger than the second portion in contact with any other region of the catalyst carrier in basis weight.
    Type: Grant
    Filed: December 9, 2009
    Date of Patent: March 12, 2013
    Assignee: Nichias Corporation
    Inventors: Tadashi Sakane, Nobuya Tomosue, Kazutoshi Isomura
  • Patent number: 8388897
    Abstract: A system for reducing a carbon compound of a heat engine includes: an outlet pipe transferring and outputting an exhaust gas from the heat engine; a removal reacting tank connected to the outlet pipe, the removal reacting tank generating a strong alkaline solution by a reaction of a resource material and a water and removing the carbon compound from the exhaust gas by a contact of the carbon compound and the strong alkaline solution; a sludge storing tank storing a sludge generated by a removal reaction in the removal reacting tank; and a decomposing tank generating the resource material for the removal reacting tank by decomposing the sludge from the sludge storing tank with a heat. Accordingly, since the carbon compound such as carbon dioxide is effectively removed from the exhaust gas emitted from a heat engine equipped in an industrial plant and a vehicle, atmospheric environmental pollution is prevented and regulation on carbon dioxide emission is satisfied.
    Type: Grant
    Filed: December 29, 2008
    Date of Patent: March 5, 2013
    Inventors: Byung Chan Lee, Yong-Sik Jang