Patents Examined by Tom Duong
  • Patent number: 8506894
    Abstract: A honeycomb structural body includes a plurality of honeycomb units adhered to each other by interposing an adhesive layer. Each of the honeycomb units has a substantially fan shaped cross section or a substantially elliptical fan shaped cross section perpendicular to a longitudinal direction of each of the honeycomb units. First and second electrodes are provided at a part of an outer peripheral surface of each of the honeycomb units that does not face the adhesive layer and are provided at a first area between each of the honeycomb units and the adhesive layer. And/or the first and second electrodes are provided at a second area between the outer peripheral surface of each of the honeycomb units and the adhesive layer and are provided at a third area including a center of the substantially fan shaped cross section or the substantially elliptical fan shaped cross section.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: August 13, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Takahiko Ido, Yoshihiro Koga, Takumi Asanuma, Keisuke Tange
  • Patent number: 8506893
    Abstract: According to one embodiment of the present invention a selective reduction catalyst system with a broad temperature window for lean-burn gasoline and diesel engines is disclosed. The system includes a first and second zone, wherein the first zone is composed of an iron SCR catalyst and a second zone is composed of a copper SCR catalyst, and wherein the second zone is positioned downstream of the first zone. In another embodiment, a small copper SCR catalyst is placed in front of a second zone composed of an iron SCR catalyst and a third zone composed of a copper SCR catalyst, wherein the volume of the first copper SCR catalyst is a fraction of the volume of the second copper SCR catalyst. In yet another embodiment, a diverter valve would be included in the system to eliminate any NOx penalty produced by the front Cu SCR catalyst.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: August 13, 2013
    Assignee: Ford Global Technologies, LLC
    Inventors: Harendra S Gandhi, Joseph Robert Theis
  • Patent number: 8506892
    Abstract: The present invention relates to an exhaust gas purifying device for a diesel engine, which purifies efficiently Nitrogen Oxides (NOx) and Particulate Matters (PM) contained in exhaust gases of the diesel engine, particularly provides an exhaust gas purifying device disposed in an exhaust passage of a diesel engine, wherein a catalyst part for reducing Nitrogen Oxides and a filter part for removing Particulate Matter are provided sequentially from an upstream for a flow of the exhaust gas and a diesel fuel injector is mounted at a front of the Nitrogen Oxide reduction catalyst part.
    Type: Grant
    Filed: September 6, 2006
    Date of Patent: August 13, 2013
    Assignee: SK Innovation Co., Ltd.
    Inventors: Yong-Woo Kim, Do-Woan Kim, Joon-Seok Min, Seong-Ho Lee, Hong-Seok Jung, Yun-Guen Cho, Hyo-Jun Jeon, Nicholas Kim, Gi-Ho Goh, Sang Hoon Park
  • Patent number: 8501104
    Abstract: An exhaust gas purification apparatus in which layout restriction is lessened to be able to further achieve space-saving is proposed. The exhaust gas purification apparatus includes a first cylindrical housing in which an oxidation catalytic converter and a PM collection filter are contained and a second cylindrical housing in which a reducing catalytic converter and an ammonia oxidation catalytic converter are contained. The exhaust gas purification apparatus further includes a communicating pipe that connects between far end portions of both the housings, and a nozzle that is disposed in the communicating pipe and injects liquid reducing agent in exhaust gas. The two housings are closely disposed such that axis lines thereof are arranged substantially parallel. The communicating pipe is disposed such that an axis line thereof is arranged substantially parallel with the axis lines of the housings.
    Type: Grant
    Filed: March 25, 2010
    Date of Patent: August 6, 2013
    Assignee: UD Trucks Corporation
    Inventors: Koutarou Honda, Masahito Nosaki, Hiroyuki Kurita
  • Patent number: 8496883
    Abstract: A honeycomb filter includes a cell having one open end and another closed end that serves as a fluid flow path and a cell having one closed end and another open end, wherein the cells are alternately disposed. The honeycomb filter includes an undeposited region in an upstream region of a partition portion, which has no trapping layer and has a length of 5% or more and 30% or less of the length of the inlet cell. The upstream region of the partition portion includes an undeposited region having an area of 10% or more of that of the cell in a cross-section perpendicular to the exhaust gas flow direction. The undeposited region with no trapping layer in the upstream region decreases the permeation resistance of the partition portion in the upstream region and facilitates fluid passage through the partition portion in the upstream region.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: July 30, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Takashi Mizutani, Koji Nagata, Yukio Miyairi
  • Patent number: 8491845
    Abstract: According to one embodiment, described herein is an exhaust gas after-treatment system that is coupleable in exhaust gas stream receiving communication with an internal combustion engine. The exhaust gas after-treatment system includes a low temperature SCR catalyst configured to reduce NOx in exhaust gas having a temperature below a temperature threshold. The system also includes a normal-to-high temperature SCR catalyst configured to reduce NOx in exhaust gas having a temperature above the temperature threshold.
    Type: Grant
    Filed: September 10, 2010
    Date of Patent: July 23, 2013
    Assignee: Cummins IP, Inc.
    Inventors: Padmanabha Reddy Ettireddy, Matthew Henrichsen
  • Patent number: 8491846
    Abstract: A honeycomb body is formed of smooth and structured metallic foils. The smooth foils have different average roughnesses or different oxide layer thicknesses than the textured foils. A method for producing the honeycomb body and a motor vehicle having the honeycomb body, are also provided.
    Type: Grant
    Filed: November 8, 2010
    Date of Patent: July 23, 2013
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventor: Rolf Brück
  • Patent number: 8491847
    Abstract: An apparatus for purifying exhaust gas exhausted from an internal combustion engine, using two or more honeycomb structure-type catalysts (X) and (Y). The catalyst (X) contains the support material of the zirconium oxide as a main component which loads a Rh component on the support material of zirconium oxide and substantially does not contain a cerium component, and a cerium-containing oxide which substantially does not load the Rh component, and the catalyst (X) does not substantially contain Pt component and Pd component. The catalyst (Y) contains the support material of the cerium-zirconium composite oxide as a main component which loads a Rh component on the support material of cerium-zirconium composite oxide and which contains cerium of 1 to 20% by weight, in an oxide equivalent, and zirconium of 99 to 80% by weight, in an oxide equivalent, and the catalyst (Y) does not substantially contain Pt component and Pd component.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: July 23, 2013
    Assignee: N.E. Chemcat Corporation
    Inventors: Katsuaki Kato, Yoshiro Hirasawa, Takashi Yamada
  • Patent number: 8480962
    Abstract: An engine exhaust gas purification apparatus for engine includes a mixing device for promoting mixing of a liquid reducing agent or a precursor thereof and exhaust gas is disposed at a position at which, when an engine is operating in a predetermined operating state, the liquid reducing agent or the precursor thereof injection-supplied from an injection nozzle impinges on substantially an entire surface of the mixing device. The predetermined operating state may be, for example, an operating state in which a solute tends to deposit from the liquid reducing agent or the precursor thereof. Thus, the liquid reducing agent or the precursor thereof adhering to the mixing device or an exhaust passage is reduced in absolute amount, thereby preventing that only a solvent evaporates from the liquid reducing agent or the precursor thereof adhering to the mixing device or the exhaust passage to deposit the solute.
    Type: Grant
    Filed: June 1, 2012
    Date of Patent: July 9, 2013
    Assignee: Volvo Powertrain Aktiebolag
    Inventors: Koutarou Honda, Norihiro Fujisawa
  • Patent number: 8479500
    Abstract: An exhaust system for an engine comprises a selective catalytic reduction (“SCR”) device having a NOx reducing selective catalytic reduction composition disposed thereon. A particulate filter is disposed in the rigid shell or canister downstream of the selective catalytic reduction device. An ammonia dosing system comprising a controller in signal communication with NOx sensors located upstream and downstream of the selective catalytic reduction device for injection of ammonia into the exhaust gas upstream of the SCR device based on information collected from the NOx sensors to thereby optimize the reduction of NOx in the exhaust gas. An ammonia-neutral oxidation catalyst compound is disposed on the wall-flow substrate of the particulate filter device and is configured to pass through ammonia constituents of the exhaust gas exiting the selective catalytic reduction device with little or no conversion of the ammonia constituents to N2, N2O and NOx.
    Type: Grant
    Filed: April 8, 2011
    Date of Patent: July 9, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Shouxian Ren, Rahul Mital, Jason Daniel Mullins
  • Patent number: 8481442
    Abstract: An arrangement for aftertreatment of exhaust gas for lean-burn internal combustion engines such as diesel engines and Otto engines with direct injection has a NOx storage catalyzer installed in the exhaust gas train for reducing nitrogen oxides and at which nitrogen oxides are stored in lean operating phases and these stored nitrogen oxides are reduced in rich operating phases. At least one molecular sieve which keeps sulfur dioxide away from the at least one NOx storage catalyzer is arranged upstream of the NOx storage catalyzer.
    Type: Grant
    Filed: August 6, 2012
    Date of Patent: July 9, 2013
    Assignee: MAN Truck & Bus AG
    Inventor: Andreas Döring
  • Patent number: 8475721
    Abstract: A holding sealer for keeping a exhaust gas processing device, in which comprises a sheet member including inorganic fibers, the inorganic fibers are oriented in a predetermined angle except parallel against a direction of a thickness of a sheet member within at least a portion of the sheet member.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: July 2, 2013
    Assignee: Ibiden Co., Ltd.
    Inventor: Takahiko Okabe
  • Patent number: 8468803
    Abstract: A soot resistant and efficient diesel fuel reformer for a diesel exhaust aftertreatment system has serially arranged first and second catalyst supports. The first support is nearer the inlet and has a monolith structure that is uniform in the direction of flow. The second support has a modified monolith structure that is non-uniform in the direction of flow. Preferably, the first support has straight channels. Preferably, the second support has internal leading edges spaced periodically through its length to break up the flow. The first support has a catalyst coating comprising at least an oxidation catalyst. The second support has a catalyst coating comprising at least a steam reforming catalyst.
    Type: Grant
    Filed: February 26, 2011
    Date of Patent: June 25, 2013
    Assignee: International Engine Intellectual Property Company, LLC
    Inventors: Bret Robert Armanini, Jacques F. Nicole, David R. Sheridan, David Yee
  • Patent number: 8470253
    Abstract: The present disclosure relates to an diesel exhaust treatment device including a main body having a central longitudinal axis that extends between first and second ends of the main body. A catalyzed substrate is positioned within an interior of the main body. A side inlet is positioned at a side of the main body for directing exhaust gas into the interior of the main body. A flow distribution element is positioned within the interior of the main body at a location between the side inlet and an upstream face of the substrate. The flow distribution element extends across a direction of exhaust flow through the main body and is mounted at a side of the main body that is opposite the side inlet.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: June 25, 2013
    Assignee: Donaldson Company, Inc.
    Inventors: Jared D. Blaisdell, Josh J. Kundert, Bruce Hoppenstedt
  • Patent number: 8470254
    Abstract: There is provided a honeycomb filter wherein particles having an average particle diameter smaller that of the particles constituting partition walls are deposited at least in open pores formed by the particles constituting the partition walls and/or gaps between the particles in a surface layer portion of the partition walls on the exhaust gas inflow side, thereby forming a composite region. The average pore diameter of the partition walls is 5 to 40 ?m, and the porosity of the partition wall is 35 to 75%. The particles to be deposited have an average particle diameter of 1 to 15 ?m, and the height of the composite region is not more than 80 ?m in the direction from the outermost contour line of the partition walls to the surface of the partition walls.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: June 25, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Takashi Mizutani, Shingo Iwasaki, Yukio Miyairi
  • Patent number: 8470255
    Abstract: There is provided a honeycomb filter wherein particles having an average particle diameter smaller than the average pore diameter of partition walls are deposited at least in open pores formed in the surface layer of the partition wall and in the pores of the partition wall in a surface layer portion of the partition walls on the exhaust gas inflow side, thereby forming a composite region. The average pore diameter of the partition walls is 5 to 40 ?m, and the porosity of the partition wall is 35 to 75%. The particles to be deposited have an average particle diameter of 1 to 15 ?m, and the height of the composite region is not more than 80 ?m in the direction from the outermost contour line of the partition walls to the surface of the partition walls.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: June 25, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Takashi Mizutani, Shingo Iwasaki, Yukio Miyairi
  • Patent number: 8465702
    Abstract: In an exhaust purification system of an internal combustion engine of the present invention, a silver-alumina-based catalyst device and NOX reducing catalyst device are arranged in the engine exhaust system. When a temperature of the silver-alumina-based catalyst device becomes a first set temperature T1 on the high temperature side, NOX released from the silver-alumina-based catalyst device is reduced by reducing material to be purified in the NOX reducing catalyst device. When the temperature of the silver-alumina-based catalyst device becomes a second set temperature on the low temperature side, NOX released from the silver-alumina-based catalyst device is reduced by reducing material to be purified in the NOX reducing catalyst device.
    Type: Grant
    Filed: May 12, 2010
    Date of Patent: June 18, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshihisa Tsukamoto, Hiromasa Nishioka, Katsuhiko Oshikawa, Hiroshi Otsuki, Junichi Matsuo
  • Patent number: 8465703
    Abstract: To provide a filter catalyst in which the closure of ventilation holes by a catalytic layer is inhibited. A filter catalyst of the present is characterized in that, in a filter catalyst comprising: a catalyst-support substrate; and a catalytic layer; an SEM photograph on a cross section of the filter catalyst is turned into electronic data so that, in a processed image in which image processing is performed to the SEM photograph, a ratio of a number of pixels forming an outer periphery of the catalytic layer to a number of pixels forming the catalytic layer is 0.5 or more. An analyzing method of the present invention finds a ratio a number of pixels forming an outer periphery of the catalytic layer to a number of pixels forming the catalytic layer by performing image processing to a cross section of the filter catalyst. The filter catalyst of the present invention has an effect of being capable of inhibiting the rise of pressure loss when sufficient particulates deposit.
    Type: Grant
    Filed: February 10, 2005
    Date of Patent: June 18, 2013
    Assignees: Cataler Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Makoto Tsuji, Daisuke Oki, Juji Suzuki
  • Patent number: 8460610
    Abstract: An aftertreatment module for use with an engine is disclosed. The aftertreatment module may have a canister, and a wall disposed within the canister and axially-dividing the canister into a first portion and a second portion. The aftertreatment module may also have a first treatment device disposed within the first portion, an inlet connected to the first portion, a second treatment device disposed within the second portion, an outlet connected to the second portion, and an external tube extending from the first portion to the second portion.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: June 11, 2013
    Assignee: Caterpillar Inc.
    Inventors: Ronald G. Silver, Craig P. Hittle
  • Patent number: 8460611
    Abstract: A reinforced mat (10) for a pollution control device has a first major surface (12), a second major surface (14) and a thickness, and the mat comprises ceramic fibers and a reinforcing mesh (22) disposed between the first major surface and the second major surface such that the mat is generally separated into two layers (16,18) by the mesh. The mesh comprises non-metallic fibers that are spaced-apart so as to define a space therebetween that is large enough that the layers of the mat are integrally joined together through the mesh. The mat has a total organic component weight that is up to about 5% of the total weight of the mat, and the mat is dimensioned for use, either as a mounting mat for mounting a pollution control element or as an insulator for insulating a region within a pollution control device in an exhaust system of an internal combustion engine.
    Type: Grant
    Filed: July 9, 2008
    Date of Patent: June 11, 2013
    Assignee: 3M Innovative Properties Company
    Inventor: Daigo Yasuda