Patents Examined by Xiaowei Su
  • Patent number: 10115509
    Abstract: An ultrafine-crystalline alloy ribbon having a composition represented by the general formula of Fe100-x-y-zAxByXz, wherein A is Cu and/or Au, X is at least one element selected from the group consisting of Si, S, C, P, Al, Ge, Ga and Be, and x, y and z are numbers meeting the conditions of 0<x?5, 8?y?22, 0?z?10, and x+y+z?25 by atomic %, and a structure in which ultrafine crystal grains having an average particle size of 30 nm or less being dispersed in a proportion of more than 0% and less than 30% by volume in an amorphous matrix; an ultrafine crystal grains-depleted region comprising ultrafine crystal grains at a number density of less than 500/?m2 being formed in a region of 0.2 mm in width from each side of the ribbon.
    Type: Grant
    Filed: September 10, 2013
    Date of Patent: October 30, 2018
    Assignee: HITACHI METALS, LTD.
    Inventors: Motoki Ohta, Yoshihito Yoshizawa
  • Patent number: 10109403
    Abstract: The present invention provides an R-T-B based sintered magnet that inhibits the demagnetization rate at high temperature even when less or no heavy rare earth elements such as Dy, Tb and the like are used. The R-T-B based sintered magnet comprises R2T14B crystal grains and two-grain boundary parts between the R2T14B crystal grains. Two-grain boundary parts formed by a phase containing R, Cu, Co, Ga and Fe with a ratio of 40?R?70, 1?Co?10, 5?Cu?50, 1?Ga?15, and 1?Fe?40 (wherein, R+Cu+Co+Ga+Fe=100, and R is at least one selected from rare earth elements) exists in the magnet.
    Type: Grant
    Filed: August 8, 2014
    Date of Patent: October 23, 2018
    Assignee: TDK CORPORATION
    Inventors: Isao Kanada, Hiroyuki Ono, Eiji Kato, Masashi Miwa
  • Patent number: 10109402
    Abstract: The present invention provides a rare earth based magnet that inhibits the high temperature demagnetization rate even when less or no heavy rare earth elements such as Dy, Tb and the like than before are used. The rare earth based magnet according to the present invention is a sintered magnet which includes R2T14B crystal grains as main phase and grain boundary phases between the R2T14B crystal grains. When the grain boundary phase surrounded by three or more main phase crystal grains is regarded as the grain boundary multi-point, the microstructure of the sintered body is controlled so that the ratio of the grain boundary triple-point surrounded by three main phase crystal grains in all grain boundary multi-points to be specified value or less.
    Type: Grant
    Filed: July 16, 2014
    Date of Patent: October 23, 2018
    Assignee: TDK CORPORATION
    Inventors: Eiji Kato, Yoshinori Fujikawa, Taeko Tsubokura, Chikara Ishizaka, Katsuo Sato
  • Patent number: 10100393
    Abstract: A method of non-ablatively laser patterning a multi-layer structure, the multi-layer structure including a substrate, a first layer disposed on the substrate, a second layer disposed on the first layer, and a third layer disposed on the second layer, the method including generating at least one laser pulse having laser parameters selected for non-ablatively changing the conductivity a selected portion of the third layer such that the selected portion becomes non-conductive, and directing the pulse to the multi-layer structure, wherein the conductivity of the first layer is not substantially changed by the pulse.
    Type: Grant
    Filed: February 21, 2014
    Date of Patent: October 16, 2018
    Assignee: nLIGHT, Inc.
    Inventors: Adam Dittli, Robert J. Martinsen
  • Patent number: 10102950
    Abstract: According to one embodiment, a permanent magnet is provided with a sintered body having a composition represented by R(FepMqCurCo1-p-q-r)zOw (where, R is at least one element selected from rare-earth elements, M is at least one element selected from Ti, Zr and Hf, and p, q, r, z and w are numbers satisfying 0.25?p?0.6, 0.005?q?0.1, 0.01?r?0.1, 4?z?9 and 0.005?w?0.6 in terms of atomic ratio). The sintered body has therein aggregates of oxides containing the element R dispersed substantially uniformly.
    Type: Grant
    Filed: September 24, 2013
    Date of Patent: October 16, 2018
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yosuke Horiuchi, Shinya Sakurada, Keiko Okamoto, Masaya Hagiwara
  • Patent number: 10096412
    Abstract: The present invention provides a rare earth based magnet including R2T14B main-phase crystal grains, and two-grain boundary phases between adjacent two R2T14B main-phase crystal grains, the two-grain boundary phases are controlled such that the thickness thereof is 5 nm or more and 500 nm or less, and it is composed of a phase with a magnetism different from that of a ferromagnet.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: October 9, 2018
    Assignee: TDK CORPORATION
    Inventors: Eiji Kato, Yoshinori Fujikawa, Taeko Tsubokura, Chikara Ishizaka, Katsuo Sato
  • Patent number: 10096411
    Abstract: Provided is a high-strength, bonded La(Fe, Si)13-based magnetocaloric material, as well as a preparation method and use thereof. The magnetocaloric material comprises magnetocaloric alloy particles and an adhesive agent, wherein the particle size of the magnetocaloric alloy particles is less than or equal to 800 ?m and are bonded into a massive material by the adhesive agent; the magnetocaloric alloy particle has a NaZn13-type structure and is represented by a chemical formula of La1-xRx(Fe1-p-qCopMnq)13-ySiyA?, wherein R is one or more selected from elements cerium (Ce), praseodymium (Pr) and neodymium (Nd), A is one or more selected from elements C, H and B, x is in the range of 0?x?0.5, y is in the range of 0.8?y?2, p is in the range of 0?p?0.2, q is in the range of 0?q?0.2, ? is in the range of 0???3.0. Using a bonding and thermosetting method, and by means of adjusting the forming pressure, thermosetting temperature, and thermosetting atmosphere, etc.
    Type: Grant
    Filed: May 17, 2012
    Date of Patent: October 9, 2018
    Assignees: INSTITUTE OF PHYSICS, CHINESE ACADEMY OF SCIENCES, HUBEI QUANYANG MAGNETIC MATERIALS MANUFACTURING CO., LTD.
    Inventors: Fengxia Hu, Ling Chen, Lifu Bao, Jing Wang, Baogen Shen, Jirong Sun, Huayang Gong
  • Patent number: 10090103
    Abstract: Provided is a method for manufacturing a rare-earth magnet capable of preventing the lubricant from flowing down during hot deformation processing, whereby friction force can be made as uniform as possible at the overall region of the sintered body, and so the rare-earth magnet manufactured can have less distribution of magnetic performance. A method for manufacturing a rare-earth magnet includes: a first step of sintering magnetic powder MF as a material of the rare-earth magnet to prepare a sintered body S; and a second step of placing the sintered body S in a cavity K of a forming die M made up of a die D and a lower punch P and/or an upper punch P sliding in the die D, and performing hot deformation processing of the sintered body S to give magnetic anisotropy to the sintered body to manufacture the rare-earth magnet C.
    Type: Grant
    Filed: August 24, 2015
    Date of Patent: October 2, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takaaki Takahashi, Osamu Yamashita, Noriyuki Ueno
  • Patent number: 10090012
    Abstract: An Fe-based magnetic material sintered compact containing BN, wherein the Fe-based magnetic material sintered compact has an oxygen content of 4000 wtppm or less. The present invention provides a sintered compact which enables the formation of a magnetic thin film in a thermally assisted magnetic recording media, and in which the generation of cracks and chipping is suppressed when the sintered compact is processed into a sputtering target or the like.
    Type: Grant
    Filed: August 6, 2013
    Date of Patent: October 2, 2018
    Assignee: JX Nippon Mining & Metals Corporation
    Inventor: Shin-ichi Ogino
  • Patent number: 10079084
    Abstract: Magnets and methods of making the magnets are disclosed. The magnets may have high coercivity and may be suitable for high temperature applications. The magnet may include a plurality of grains of a Nd—Fe—B alloy having a mean grain size of 100 to 500 nm. The magnet may also comprise a non-magnetic low melting point (LMP) alloy, which may include a rare earth element and one or more of Cu, Ga, and Al. The magnets may be formed from a Nd—Fe—B alloy powder produced using HDDR and jet milling, or other pulverization process. The powder may have a refined grain size and a small particle size and particle size distribution. The LMP alloy may be mixed with a powder of the Nd—Fe—B alloy or it may be diffused into a consolidated Nd—Fe—B bulk magnet. The LMP alloy may be concentrated at the grain boundaries of the bulk magnet.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: September 18, 2018
    Assignee: Ford Global Technologies, LLC
    Inventor: Wanfeng Li
  • Patent number: 10062482
    Abstract: Interstitially modified compounds of rare earth element-containing, iron-rich compounds may be synthesized with a ThMn12 tetragonal crystal structure such that the compounds have useful permanent magnet properties. It is difficult to consolidate particles of the compounds into a bulk shape without altering the composition and magnetic properties of the metastable material. A combination of thermal analysis and crystal structure analysis of each compound may be used to establish heating and consolidation parameters for sintering of the particles into useful magnet shapes.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: August 28, 2018
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Chen Zhou, Frederick E. Pinkerton
  • Patent number: 10056177
    Abstract: The present invention is a method capable of producing a rare-earth magnet with excellent magnetization and coercivity. The method includes producing a sintered body including a main phase and grain boundary phase and represented by (R11-xR2x)aTMbBcMd (where R1 represents one or more rare-earth elements including Y, R2 represents a rare-earth element different than R1, TM represents transition metal including at least one of Fe, Ni, or Co, B represents boron, M represents at least one of Ti, Ga, Zn, Si, Al, etc., 0.01?x?1, 12?a?20, b=100?a?c?d, 5?c?20, and 0?d?3 (all at %)); applying hot deformation processing to the sintered body to produce a precursor of the magnet; and diffusing/infiltrating melt of a R3-M modifying alloy (rare-earth element where R3 includes R1 and R2) into the grain boundary phase of the precursor.
    Type: Grant
    Filed: January 30, 2015
    Date of Patent: August 21, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Noritsugu Sakuma, Tetsuya Shoji, Kazuaki Haga
  • Patent number: 10047422
    Abstract: The invention relates to a method for producing a strip made of an AlMgSi alloy in which a rolling ingot is cast of an AlMgSi alloy, the rolling ingot is subjected to homogenization, the rolling ingot which has been brought to rolling temperature is hot-rolled, and then is optionally cold-rolled to the final thickness thereof. The problem of providing a method for producing an aluminum strip made of an AlMgSi alloy and an aluminum strip, which has a higher breaking elongation with constant strength and therefore enables higher degrees of deformation in producing structured metal sheets, is solved in that the hot strip has a temperature of no more than 130° C. directly at the exit of the last rolling pass, preferably a temperature of no more than 100° C., and the hot strip is coiled at that or a lower temperature.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: August 14, 2018
    Assignee: Hydro Aluminium Deutschland GmbH
    Inventors: Henk-Jan Brinkman, Thomas Wirtz, Dietmar Schröder, Eike Brünger, Kai-Friedrich Karhausen
  • Patent number: 10049798
    Abstract: A magnet is disclosed. The magnet includes a plurality of layers such that a first layer includes a ferromagnetic material comprising iron and a rare earth element; and a second layer includes an alkaline earth metal fluoride and a rare earth oxide. A method of preparing a magnet and an article including the magnet are disclosed. The method includes disposing a first layer including a ferromagnetic material and disposing a second layer over the first layer.
    Type: Grant
    Filed: June 26, 2015
    Date of Patent: August 14, 2018
    Assignee: GENERAL ELECTRIC COMPANY
    Inventor: Sean Michael Sweeney
  • Patent number: 10041536
    Abstract: A bearing for a motor-type fuel pump comprises a Zn—P—Ni—Sn—C—Cu-based sintered alloy and has corrosion resistance to a coarse gasoline containing sulfur or an organic acid(s); superior wear resistance; and superior conformability with a shaft as a counterpart. The bearing is suitable for use in a downsized fuel pump and has a structure in which a base comprises 3 to 13% by mass of Zn, 0.1 to 0.9% by mass of P, 10 to 21% by mass of Ni, 3 to 12% by mass of Sn, 1 to 8% by mass of C and a remainder composed of Cu and inevitable impurities. The base also comprises a solid solution phase of a Zn—Ni—Sn—Cu alloy. A Sn alloy phase containing no less than 15% by mass of Sn is formed in grain boundaries of the base. Pores have a porosity of 8 to 18% and free graphite distributed therein.
    Type: Grant
    Filed: May 14, 2013
    Date of Patent: August 7, 2018
    Assignee: DIAMET CORPORATION
    Inventors: Shinichi Takezoe, Yoshinari Ishii
  • Patent number: 10030291
    Abstract: Disclosed is a high-strength steel sheet having a tensile strength of 1180 MPa or more and having satisfactory seam weldability. The steel sheet has a chemical composition of C: 0.12% to 0.40%, Si: 0.003% to 0.5%, Mn 0.01% to 1.5%, Al: 0.032% to 0.15%, N: 0.01% or less, P: 0.02% or less, S: 0.01% or less, Ti: 0.01% to 0.2% or less, and B: 0.0001% to 0.01%, with the remainder including iron and inevitable impurities, has a Ceq1 (=C+Mn/5+Si/13) of 0.50% or less, and has a steel structure of a martensite single-phase structure.
    Type: Grant
    Filed: July 12, 2012
    Date of Patent: July 24, 2018
    Assignee: Kobe Steel, Ltd.
    Inventors: Atsuhiro Shiraki, Yukihiro Utsumi
  • Patent number: 10020097
    Abstract: A method of manufacturing an R-T-B rare earth sintered magnet includes a process of disposing and sintering a compact of a first alloy powder and an alloy material of a second alloy in a chamber of a sintering furnace. The first alloy consists of R which represents a rare earth element, T which represents a transition metal essentially containing Fe, a metal element M which represents Al and/or Ga, B, Cu, and inevitable impurities. The first alloy contains 11 at % to 17 at % of R, 4.5 at % to 6 at % of B, 0 at % to 1.6 at % of M, and T as the balance, and Dy content in all of the rare earth elements is 0 at % to 29 at %. The second alloy consists of R which represents a rare earth element, T which represents a transition metal essentially containing Fe, a metal element M which represents Al and/or Ga, B, Cu, and inevitable impurities. The second alloy contains 11 at % to 20 at % of R, 4.5 at % to 6 at % of B, and 0 at % to 1.
    Type: Grant
    Filed: April 21, 2014
    Date of Patent: July 10, 2018
    Assignee: SHOWA DENKO K.K.
    Inventors: Kenichiro Nakajima, Akifumi Muraoka, Takashi Yamazaki
  • Patent number: 10008324
    Abstract: A method for manufacturing a powder magnetic core using a soft magnetic material powder, wherein the method has: a first step of mixing the soft magnetic material powder with a binder, a second step of subjecting a mixture obtained through the first step to pressure forming, and a third step of subjecting a formed body obtained through the second step to heat treatment. The soft magnetic material powder is an Fe—Cr—Al based alloy powder comprising Fe, Cr and Al. An oxide layer is formed on a surface of the soft magnetic material powder by the heat treatment. The oxide layer has a higher ratio by mass of Al to the sum of Fe, Cr and Al than an alloy phase inside the powder.
    Type: Grant
    Filed: January 14, 2014
    Date of Patent: June 26, 2018
    Assignee: HITACHI METALS, LTD.
    Inventors: Yoshimasa Nishio, Shin Noguchi, Kazunori Nishimura, Tetsuroh Katoh, Toshio Mihara
  • Patent number: 9994944
    Abstract: A steel for cold forging/nitriding has, by mass percent, C: 0.01 to 0.15%, Si?0.35%, Mn: 0.10 to 0.90%, P?0.030%, S?0.030%, Cr: 0.50 to 2.0%, V: 0.10 to 0.50%, Al: 0.01 to 0.10%, N?0.0080%, and O?0.0030%, further according to need a specific amount of one or more elements selected from Mo, Cu, Ni, Ti, Nb, Zr, Pb, Ca, Bi, Te, Se and Sb, with the balance being Fe and impurities, and further satisfying the conditions of [399×C+26×Si+123×Mn+30×Cr+32×Mo+19×V?160], [20?(669.3×logeC?1959.6×logeN?6983.3)×(0.067×Mo+0.147×V)?80], [140×Cr+125×Al+235×V?160] and [90?511×C+33×Mn+56×Cu+15×Ni+36×Cr+5×Mo+134×V?170] are excellent in cold forgeability and machinability after cold forging.
    Type: Grant
    Filed: October 19, 2011
    Date of Patent: June 12, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hideki Imataka, Masayuki Horimoto, Yusuke Usui, Yuya Gyotoku
  • Patent number: 9991438
    Abstract: The present invention provides a magnetostrictive member with high performance, high reliability and high versatility. The magnetostrictive member is used in the vibration power generation as a power source for extracting electric energy from various vibrations. The member made of the single crystal is manufactured cheaper than the conventional manufacturing method. The magnetostrictive member is formed by cutting a single crystal of Fe—Ga alloy by using electric discharge machining in a state that <100> orientation of the crystal of the Fe—Ga alloy is aligned in a direction in which magnetostriction of the magnetostrictive member is required.
    Type: Grant
    Filed: July 14, 2017
    Date of Patent: June 5, 2018
    Assignee: NIPPON KOSHUHA STEEL Co., Ltd
    Inventor: Katsuya Imai