Patents by Inventor Ashim Dutta

Ashim Dutta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11302573
    Abstract: A method of forming a semiconductor structure includes forming one or more interconnect lines, the one or more interconnect lines including trenches of a first metal material surrounded by a first interlayer dielectric layer. The method also includes forming pillars of a second metal material different than the first metal material over the one or more interconnect lines utilizing a metal on metal growth process, and forming an etch stop dielectric layer, the pillars of the second metal material shaping the etch stop dielectric layer. The method further includes forming one or more vias to the one or more interconnect lines, the one or more vias being fully aligned to the one or more interconnect lines using the etch stop dielectric layer.
    Type: Grant
    Filed: October 4, 2019
    Date of Patent: April 12, 2022
    Assignee: International Business Machines Corporation
    Inventors: Ekmini Anuja De Silva, Ashim Dutta, Praveen Joseph, Nelson Felix
  • Patent number: 11302639
    Abstract: Re-depositing of metal-containing particles of an embedded electrically conductive structure onto sidewalls of an overlying metal-containing structure is alleviated in the present application by providing a pedestal structure between the embedded electrically conductive structure and the metal-containing structure, wherein the pedestal structure has a flared sidewall that extends beyond a perimeter of the embedded electrically conductive structure. Such a pedestal structure (which can be referred to herein as a footing flare pedestal structure) mitigates, and in some embodiments, entirely eliminates, the exposure of the embedded electrically conductive structure during the patterning of metal-containing layers formed atop the embedded electrically conductive structure.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: April 12, 2022
    Assignee: International Business Machines Corporation
    Inventors: Chih-Chao Yang, Baozhen Li, Ashim Dutta
  • Publication number: 20220109099
    Abstract: A method for fabricating a semiconductor device includes forming a conductive shell layer along a memory stack and a patterned hardmask disposed on the memory stack, and etching the patterned hardmask, the conductive shell layer and the memory stack to form a structure including a central core surrounded by a conductive outer shell disposed on a patterned memory stack.
    Type: Application
    Filed: December 15, 2021
    Publication date: April 7, 2022
    Inventors: Michael Rizzolo, Theodorus E. Standaert, Ashim Dutta, Dominik Metzler
  • Publication number: 20220093414
    Abstract: An approach provides a semiconductor structure with a semiconductor layer that has a plurality of metal lines on the semiconductor layer where a first line of the plurality of metal lines on the semiconductor layer has a different line width than a second line of the plurality of metal lines on the semiconductor layer and a low-k dielectric material covers the plurality of metal lines and the semiconductor layer between the plurality of metal lines.
    Type: Application
    Filed: September 22, 2020
    Publication date: March 24, 2022
    Inventors: Christopher J Penny, Ekmini Anuja De Silva, Ashim Dutta, Abraham Arceo de la Pena
  • Patent number: 11276607
    Abstract: Methods and structures for forming vias are provided. The method includes forming a structure that includes an odd line hardmask and an even line hardmask. The odd line hardmask and the even line hardmask include different hardmask materials that have different etch selectivity with respect to each other. The method includes patterning vias separately into the odd line hardmask and the even line hardmask based on the different etch selectivity of the different hardmask materials. The method also includes forming via plugs at the vias. The method includes cutting even line cuts and odd line cuts into the structure. The even line cuts and the odd line cuts are self-aligned with the vias. The vias are formed at line ends of the structure.
    Type: Grant
    Filed: September 13, 2019
    Date of Patent: March 15, 2022
    Assignee: International Business Machines Corporation
    Inventors: John C. Arnold, Ashim Dutta, Dominik Metzler, Timothy M. Philip, Sagarika Mukesh
  • Patent number: 11251368
    Abstract: A method includes forming a first metallization layer containing a first metal-containing line and a second metal-containing line disposed in a first interlevel dielectric layer. The first metal-containing line includes a first conductive metal and the second metal-containing line includes a second conductive metal. The first metal-containing line and the second metal-containing line are recessed to below a top surface of the interlevel dielectric layer. A metal-containing cap protection layer is deposited in a recessed portion of the first metal-containing line and the second metal-containing line. The metal-containing cap protection layer includes a third conductive metal which is different than the first conductive metal and the second conductive metal.
    Type: Grant
    Filed: April 20, 2020
    Date of Patent: February 15, 2022
    Assignee: International Business Machines Corporation
    Inventors: Tianji Zhou, Saumya Sharma, Ashim Dutta, Chih-Chao Yang
  • Patent number: 11239160
    Abstract: E-fuses and techniques for fabrication thereof using dielectric zipping are provided. An e-fuse device includes: a first dielectric layer disposed on a substrate; at least one first electrode of the e-fuse device present in the first dielectric layer; a second dielectric layer disposed on the first dielectric layer; vias present in the second dielectric layer, wherein at least one of the vias is present over the at least one first electrode and has a critical dimension CDA?, wherein the vias adjacent to the at least one via having the critical dimension CDA? each have a critical dimension of CDB?, and wherein CDB?>CDA?; a liner disposed in each of the vias; and a metal that serves as a second electrode of the e-fuse device disposed in each of the vias over the liner. A method of operating an e-fuse device is also provided.
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: February 1, 2022
    Assignee: International Business Machines Corporation
    Inventors: Tianji Zhou, Saumya Sharma, Ashim Dutta, Chih-Chao Yang
  • Publication number: 20220028784
    Abstract: Embodiments of the present invention are directed to fabrication method and resulting structures for placing self-aligned top vias at line ends of an interconnect structure. In a non-limiting embodiment of the invention, a line feature is formed in a metallization layer of an interconnect structure. The line feature can include a line hard mask. A trench is formed in the line feature to expose line ends of the line feature. The trench is filled with a host material and a growth inhibitor is formed over a first line end of the line feature. A via mask is formed over a second line end of the line feature. The via mask can be selectively grown on an exposed surface of the host material. Portions of the line feature that are not covered by the via mask are recessed to define a self-aligned top via at the second line end.
    Type: Application
    Filed: October 12, 2021
    Publication date: January 27, 2022
    Inventors: Ashim DUTTA, Ekmini Anuja De Silva, Dominik METZLER, John Arnold
  • Publication number: 20220020688
    Abstract: A fully aligned via interconnect structure and techniques for formation thereof using subtractive metal patterning are provided. In one aspect, an interconnect structure includes: metal lines Mx?1; metal lines Mx disposed over the metal lines Mx?1; and at least one via Vx?1 fully aligned between the metal lines Mx?1 and the metal lines Mx, wherein a top surface of at least one of the metal lines Mx?1 has a stepped profile. In another aspect, another interconnect structure includes: metal lines Mx?1; metal lines Mx disposed over the metal lines Mx?1; at least one via Vx?1 fully aligned between the metal lines Mx?1 and the metal lines Mx; and sidewall spacers alongside the metal lines Mx. A method of forming an interconnect structure is also provided.
    Type: Application
    Filed: July 18, 2020
    Publication date: January 20, 2022
    Inventors: Ruilong Xie, Christopher J. Waskiewicz, Chih-Chao Yang, Lawrence A. Clevenger, Ashim DUTTA
  • Patent number: 11227997
    Abstract: Embodiments of the present invention are directed to forming a planar Resistive Random Access Memory (RRAM) device with a shared top electrode. In a non-limiting embodiment of the invention, a first trench having a first width and a second trench having a second width less than the first width are formed in a dielectric layer. A bottom liner is formed on sidewalls of the first trench. The bottom liner pinches off the second trench. A top liner is formed on sidewalls of the bottom liner in the first trench. The top liner is formed such that a portion of the bottom liner at a bottommost region of the first trench remains exposed. The exposed portion of the bottom liner is removed, and a memory cell material is formed in the first trench.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: January 18, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Ashim Dutta, Saumya Sharma, Tianji Zhou, Chih-Chao Yang
  • Patent number: 11227892
    Abstract: A method is presented for preventing excessive cap dielectric loss in memory areas and logic areas of a device. The method includes forming a first conductive line with top via and a conductive pad over a dielectric layer, wherein the conductive pad includes a microstud, depositing a dielectric cap in direct contact with the first conductive line and the conductive pad, and constructing a top electrode, a magnetic tunnel junction (MTJ) stack, and a bottom electrode in vertical alignment with the microstud of the conductive pad.
    Type: Grant
    Filed: June 18, 2019
    Date of Patent: January 18, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Ashim Dutta, Chih-Chao Yang, Ekmini A. De Silva, Dominik Metzler
  • Publication number: 20220013723
    Abstract: Embodiments of the present invention are directed to forming a planar Resistive Random Access Memory (RRAM) device with a shared top electrode. In a non-limiting embodiment of the invention, a first trench having a first width and a second trench having a second width less than the first width are formed in a dielectric layer. A bottom liner is formed on sidewalls of the first trench. The bottom liner pinches off the second trench. A top liner is formed on sidewalls of the bottom liner in the first trench. The top liner is formed such that a portion of the bottom liner at a bottommost region of the first trench remains exposed. The exposed portion of the bottom liner is removed, and a memory cell material is formed in the first trench.
    Type: Application
    Filed: July 7, 2020
    Publication date: January 13, 2022
    Inventors: Ashim Dutta, Saumya Sharma, Tianji Zhou, Chih-Chao Yang
  • Patent number: 11223008
    Abstract: A method for fabricating a semiconductor device includes forming a conductive shell layer along a memory stack and a patterned hardmask disposed on the memory stack, and etching the patterned hardmask, the conductive shell layer and the memory stack to form a structure including a central core surrounded by a conductive outer shell disposed on a patterned memory stack.
    Type: Grant
    Filed: November 27, 2019
    Date of Patent: January 11, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Michael Rizzolo, Theodorus E. Standaert, Ashim Dutta, Dominik Metzler
  • Publication number: 20210398816
    Abstract: An initial semiconductor structure includes an underlying substrate, a hard mask stack, an organic planarization layer (OPL), a first complementary material, and a patterned photoresist layer patterned into a plurality of photoresist pillars defining a plurality of photoresist trenches. The first material is partially etched inward of the trenches, to provide trench regions, and the photoresist is removed. The trench regions are filled with a second complementary material, preferentially etchable with respect to the first material. A polymer brush is grafted on the second material but not the first material, to form polymer brush regions with intermediate regions not covered by the brush. The first material is anisotropically etched the at the intermediate regions but not the brush regions. The OPL is etched inward of the intermediate regions, to provide a plurality of OPL pillars defining a plurality of OPL trenches inverted with respect to the photoresist pillars.
    Type: Application
    Filed: September 6, 2021
    Publication date: December 23, 2021
    Inventors: Nelson Felix, Ekmini Anuja De Silva, Praveen Joseph, Ashim Dutta
  • Patent number: 11205678
    Abstract: Techniques for integrating an embedded MRAM device with a BEOL interconnect structure are provided. In one aspect, a method of forming an embedded MRAM device includes: depositing a cap layer onto a substrate; forming a metal line and metal pad on the cap layer; patterning the metal line to form first top vias, and the metal pad to form a second top via; depositing a dielectric material onto the substrate surrounding the first/second top vias; recessing the second top via to form a bottom contact via self-aligned to the metal pad which serves as a bottom contact; forming an MRAM cell over the bottom contact via; and forming first/second top contacts in contact with the first top vias/the MRAM cell. An embedded MRAM device is also provided.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: December 21, 2021
    Assignee: International Business Machines Corporation
    Inventors: Ashim Dutta, Ekmini Anuja De Silva, Dominik Metzler
  • Publication number: 20210391256
    Abstract: E-fuses and techniques for fabrication thereof using dielectric zipping are provided. An e-fuse device includes: a first dielectric layer disposed on a substrate; at least one first electrode of the e-fuse device present in the first dielectric layer; a second dielectric layer disposed on the first dielectric layer; vias present in the second dielectric layer, wherein at least one of the vias is present over the at least one first electrode and has a critical dimension CDA?, wherein the vias adjacent to the at least one via having the critical dimension CDA? each have a critical dimension of CDB?, and wherein CDB?>CDA?; a liner disposed in each of the vias; and a metal that serves as a second electrode of the e-fuse device disposed in each of the vias over the liner. A method of operating an e-fuse device is also provided.
    Type: Application
    Filed: June 16, 2020
    Publication date: December 16, 2021
    Inventors: Tianji Zhou, Saumya Sharma, Ashim DUTTA, Chih-Chao Yang
  • Publication number: 20210375986
    Abstract: A technique relates to an integrated circuit (IC). Pillars of a set of memory elements are formed. A bilayer dielectric is formed between the pillars, the bilayer dielectric having an upper dielectric material formed on a lower dielectric material without requiring an etch of the lower dielectric material prior to forming the upper dielectric material, thereby preventing a void in the bilayer dielectric, the lower dielectric material including one or more flowable dielectric materials.
    Type: Application
    Filed: May 29, 2020
    Publication date: December 2, 2021
    Inventors: Ashim Dutta, Saumya Sharma, Tianji Zhou, Chih-Chao Yang
  • Patent number: 11189561
    Abstract: Embodiments of the present invention are directed to fabrication method and resulting structures for placing self-aligned top vias at line ends of an interconnect structure. In a non-limiting embodiment of the invention, a line feature is formed in a metallization layer of an interconnect structure. The line feature can include a line hard mask. A trench is formed in the line feature to expose line ends of the line feature. The trench is filled with a host material and a growth inhibitor is formed over a first line end of the line feature. A via mask is formed over a second line end of the line feature. The via mask can be selectively grown on an exposed surface of the host material. Portions of the line feature that are not covered by the via mask are recessed to define a self-aligned top via at the second line end.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: November 30, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Ashim Dutta, Ekmini Anuja De Silva, Dominik Metzler, John Arnold
  • Patent number: 11189527
    Abstract: A method includes forming a plurality of elongated dielectric members on a semiconductor substrate. The elongated dielectric members each extend vertically from the semiconductor substrate and define opposed vertical walls. The method further includes forming opposed spacer walls on the vertical walls of the elongated dielectric members. Adjacent spacer walls of longitudinally adjacent elongated dielectric members define first trenches therebetween. The method also includes depositing a first metal material within the first trenches to form a first set of first metal lines, removing the elongated dielectric members to define second trenches between the opposed spacer walls on the opposed vertical walls of each elongated dielectric member, and depositing a second metal material within the second trenches to form a second set of second metal lines. The first and second metal lines of the first and second sets are disposed in alternating arrangement.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: November 30, 2021
    Assignee: International Business Machines Corporation
    Inventors: Timothy Mathew Philip, Sagarika Mukesh, Dominik Metzler, Ashim Dutta, John Christopher Arnold
  • Patent number: 11189783
    Abstract: Methods for forming an integrated circuit are provided. Aspects include providing a wafer substrate having an embedded memory area interconnect structure and an embedded non-memory area interconnect structure, the memory area interconnect structure comprising metal interconnects formed within a first interlayer dielectric, recessing a portion of the memory area interconnect structure, forming a bottom electrode contact on the recessed portion of the memory area interconnect structure, forming a bottom electrode over the bottom electrode contact, forming a protective dielectric layer over the non-memory area interconnect structure, and forming memory element stack layers on a portion of the bottom electrode.
    Type: Grant
    Filed: September 23, 2019
    Date of Patent: November 30, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: John Arnold, Dominik Metzler, Ashim Dutta, Donald Canaperi