Abstract: Techniques for forming self-aligned subtractive top vias using a via hardmask supported by scaffolding are provided. In one aspect, a method of forming top vias includes: forming metal lines on a substrate using line hardmasks; patterning vias in the line hardmasks; filling the vias and trenches in between the metal lines with a via hardmask material to form via hardmasks and a scaffolding adjacent to and supporting the via hardmasks; removing the line hardmasks; and recessing the metal lines using the via hardmasks to form the top vias that are self-aligned with the metal lines. The scaffolding can also be placed prior to patterning of the vias in the line hardmasks. A structure formed in accordance with the present techniques containing top vias is also provided.

Abstract: A method for manufacturing a semiconductor device includes forming a plurality of gate structures on a semiconductor fin, and forming a plurality of source/drain regions adjacent the plurality of gate structures. In the method, a germanium oxide layer is formed on the plurality of gate structures and on the plurality of source/drain regions, and portions of the germanium oxide layer on the plurality of source/drain regions are converted into a plurality of dielectric layers. The method also includes removing unconverted portions of the germanium oxide layer from the plurality of gate structures, and depositing a plurality of cap layers in place of the removed unconverted portions of the germanium oxide layer. The plurality of dielectric layers are removed, and a plurality of source/drain contacts are formed on the plurality of source/drain regions. The plurality of source/drain contacts are adjacent the plurality of cap layers.

Abstract: Techniques for forming self-aligned subtractive top vias using a via hardmask supported by scaffolding are provided. In one aspect, a method of forming top vias includes: forming metal lines on a substrate using line hardmasks; patterning vias in the line hardmasks; filling the vias and trenches in between the metal lines with a via hardmask material to form via hardmasks and a scaffolding adjacent to and supporting the via hardmasks; removing the line hardmasks; and recessing the metal lines using the via hardmasks to form the top vias that are self-aligned with the metal lines. The scaffolding can also be placed prior to patterning of the vias in the line hardmasks. A structure formed in accordance with the present techniques containing top vias is also provided.

Abstract: A method of fabricating a semiconductor device is described. The method includes forming a stack of sacrificial layers on a substrate. A U-shaped trench is formed in the stack of the sacrificial layers. A first U-shaped channel layer is deposited in the U-shaped trench. A first U-shaped sacrificial layer is conformally formed covering the U-shaped channel layer. A second U-shaped channel layer is conformally deposited covering the first U-shaped sacrificial layer. A gate is formed around the first and the second U-shaped channel layers.

Abstract: Techniques are provided to fabricate semiconductor devices. For example, a method includes forming a lower level interconnect line having a first hardmask layer thereon and embedded in a lower level dielectric layer. The first hardmask layer is removed to form a first opening having a first width in the lower level dielectric layer. The sidewalls of the lower level dielectric layer are etched in the first openings to form a second opening having a second width. The second width is greater than the first width. An upper level interconnect line is formed on the lower level interconnect line.

Abstract: A method for fabricating a surface enhancement of Raman scattering substrate is disclosed. The method further includes patterning a hardmask on a portion of a substrate. The method further includes directionally etching a portion of an exposed portion of the substrate to form a first stepped portion. The method further includes trimming the hardmask laterally to a first predetermined width. The method further includes directionally etching a portion of exposed horizontal portions of the substrate to form a second stepped portion.

Abstract: A semiconductor structure including a vertical resistive memory cell and a fabrication method therefor. The method includes forming a sacrificial layer over a transistor drain contact; forming a first dielectric layer over the sacrificial layer; forming a cell contact hole through the first dielectric layer; forming an access contact hole through the first dielectric layer and exposing the sacrificial layer; removing the sacrificial layer thereby forming a cavity connecting a bottom opening of the cell contact hole and a bottom opening of the access contact hole; forming by atomic layer deposition in the cell contact hole a second dielectric layer including a seam; forming a bottom electrode within the cavity and in contact with the drain contact, the second dielectric layer, and the seam; and forming a top electrode over the first dielectric layer and in contact with the second dielectric layer and the seam.

Abstract: A method for manufacturing a semiconductor device includes forming a first interconnect in a first dielectric layer, and forming a second dielectric layer on the first dielectric layer. In the method, an etch stop layer is formed on the second dielectric layer, and a third dielectric layer is formed on the etch stop layer. The method also includes forming a trench in the third dielectric layer, wherein a bottom surface of the trench includes the etch stop layer. A second interconnect is formed in the trench on the etch stop layer, and a via is formed in the second dielectric layer. The via connects the second interconnect to the first interconnect.

Abstract: A method for manufacturing a semiconductor device includes forming an interconnect in a first dielectric layer, and forming a second dielectric layer on the first dielectric layer. In the method, an etch stop layer is formed on the second dielectric layer, and a third dielectric layer is formed on the etch stop layer. A trench and an opening are formed in the third and second dielectric layers, respectively. A barrier layer is deposited in the trench and in the opening, and on a top surface of the interconnect. The method also includes removing the barrier layer from the top surface of the interconnect and from a bottom surface of the trench, and depositing a conductive fill layer in the trench and in the opening, and on the interconnect. A bottom surface of the trench includes the etch stop layer.

Abstract: A method for manufacturing a semiconductor device includes forming a plurality of interconnects spaced apart from each other on a substrate. The plurality of interconnects each have an upper portion and a lower portion. In the method, a plurality of spacers are formed on sides of the upper portions of the plurality of interconnects. A space is formed between adjacent spacers of the plurality of spacers on adjacent interconnects of the plurality of interconnects. The method also includes forming a dielectric layer on the plurality of spacers and on the plurality of interconnects. The dielectric layer fills in the space between the adjacent spacers of the plurality of spacers, which blocks formation of the dielectric layer in an area below the space. The area below the space is between lower portions of the adjacent interconnects.

Abstract: An interconnect structure includes a first electrically conductive via portion on an upper surface of a substrate, the first electrically conductive via elongated along a first direction, and a first ILD material on the substrate and covering the first electrically conductive via portion. The first ILD material includes an ILD upper surface exposing a via surface of the first electrically conductive via portion. A second electrically conductive via portion is on the ILD upper surface and the via upper surface thereby defining a contact area between the first electrically conductive via portion and the second electrically conductive via portion. The second electrically conductive via portion elongated along a second direction orthogonal with respect to the first direction. A second ILD material is on the ILD upper surface to cover the second electrically conductive via portion. The first and second electrically conductive via portions are fully aligned at the contact area.

Abstract: We report a semiconductor device, containing a semiconductor substrate; an isolation feature on the substrate; a plurality of gates on the isolation feature, wherein each gate comprises a gate electrode and a high-k dielectric layer disposed between the gate electrode and the isolation feature and disposed on and in contact with at least one side of the gate electrode; and a fill metal between the plurality of gates on the isolation feature. We also report methods of forming such a device, and a system for manufacturing such a device.

Abstract: An integrated circuit includes a first set of fins, a second set of fins, a gate, and a dielectric plug. The second set of fins is discrete from the first set of fins, and the gate passes over the first set of fins and the second set of fins. The dielectric plug is surrounded by the gate on two sides where the gate passes between the first set of fins and the second set of fins. Incorporation of aspects of the invention into integrated circuits with fin-based field effect transistors (FinFETs) helps to reduce parasitic capacitance between gate features and other nearby electrically conductive features.

Abstract: A back end of line interconnect structure and methods for forming the interconnect structure including a fully aligned via design generally includes wide lines formed of copper and narrow lines formed of an alternative metal. The fully aligned vias are fabricated using a metal recess approach and the hybrid metal conductors can be fabricated using a selective deposition approach.

Abstract: A method includes forming a first metallization layer on a substrate comprising a plurality of conductive lines. The method further includes forming a first dielectric layer on the substrate and between adjacent conductive lines. The method further includes forming a first via layer comprising at least one via in the first dielectric layer and exposing a top surface of at least one of the plurality of conductive lines. The method further includes depositing a first conductive material in the first via. The method further includes forming a barrier layer on a top surface of the first dielectric layer and exposing a top surface of the plurality of conductive lines and the first conductive material.

Abstract: Scalable device designs for FINFET technology are provided. In one aspect, a method of forming a FINFET device includes: patterning fins in a substrate which include a first fin(s) corresponding to a first FINFET device and a second fin(s) corresponding to a second FINFET device; depositing a conformal gate dielectric over the fins; depositing a conformal sacrificial layer over the gate dielectric; depositing a sacrificial gate material over the sacrificial layer; replacing the sacrificial layer with a first workfunction-setting metal(s) over the first fin(s) and a second workfunction-setting metal(s) over the second fin(s); removing the sacrificial gate material; forming dielectric gates over the first workfunction-setting metal(s), the second workfunction-setting metal(s) and the gate dielectric forming gate stacks; and forming source and drains in the fins between the gate stacks, wherein the source and drains are separated from the gate stacks by inner spacers. A FINFET device is also provided.

Abstract: A method includes forming a stacked nanosheet structure on a semiconductor substrate. The stacked nanosheet structure includes a plurality of alternating sacrificial nanosheets and channel nanosheets. The method further includes forming a dummy gate structure about the stacked nanosheet structure. The method also includes removing outer surface regions of the sacrificial nanosheets to define an at least partial recess at each outer surface region and forming an inner spacer within each of the at least partial recesses. The method also includes forming an isolation layer adjacent at least outer surface regions of at least the channel nanosheets. The method further includes forming a source region and a drain region about the stacked nanosheet structure. The method also includes removing the sacrificial nanosheets through an etching process whereby the isolation layer and the inner spacers isolates the source and drain regions from the etching process.

Abstract: A system and method of fabricating a semiconductor device include forming a series of gates, and forming a gate spacer on each side of each gate of the series of gates. The method includes forming a source region on a side of each of the gates and forming a drain region on an opposite side of each of the gates. The source region or the drain region between two adjacent ones of the gates is shared and only the source region or the drain region on one side of a first gate and the source region or the drain region on one side of a last gate in the series of gates are unshared source or drain regions. A self-aligned contact (SAC) is formed on the unshared source or drain regions. An air spacer is formed between the SACs and the first gate and the last gate.

Abstract: Embodiments of the present invention are directed to a gate cap last process for forming a self-aligned contact. This gate cap last process allows for a thin SAC cap, as the SAC cap only needs to prevent a short between the metallization contact and the gate. In a non-limiting embodiment of the invention, a gate is formed over a channel region of a fin. The gate can include a gate spacer. A sacrificial contact is formed on a top surface of a source or drain (S/D) region of a substrate. The sacrificial contact is positioned directly adjacent to a sidewall of the gate spacer. An exposed surface of the gate is recessed to form a recessed gate surface and a self-aligned contact (SAC) cap is formed on the recessed gate surface. The sacrificial contact is replaced with a S/D contact.

Abstract: A semiconductor device includes a gate having a gate spacer formed on a semiconductor substrate and a source or drain (S/D) formed on the substrate a distance away from the gate. A S/D contact including a contact spacer is formed on an upper surface of the S/D. A dielectric layer is interposed between the gate spacer and the contact spacer; and an airgap is in the dielectric layer.