Patents by Inventor Chun-Chen Yeh

Chun-Chen Yeh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220059677
    Abstract: A vertical field effect transistor includes a first epitaxial region in contact with a top surface of a channel fin extending vertically from a bottom source/drain located above a substrate, a second epitaxial region above the first epitaxial region having a horizontal thickness that is larger than a horizontal thickness of the first epitaxial region. The first epitaxial region and the second epitaxial region form a top source/drain region of the semiconductor structure. The first epitaxial region has a first doping concentration and the second epitaxial region has a second doping concentration that is lower than the first doping concentration. A top spacer, adjacent to the first epitaxial region and the second epitaxial region, is in contact with a top surface of a high-k metal gate stack located around the channel fin and in contact with a top surface of a first dielectric layer disposed between adjacent channel fins.
    Type: Application
    Filed: November 1, 2021
    Publication date: February 24, 2022
    Inventors: Ruilong Xie, Chun-Chen Yeh, Alexander Reznicek, Chen Zhang
  • Publication number: 20220052047
    Abstract: Embodiments of the present invention are directed to a method for forming a complementary field effect transistor (CFET) structure having a wrap-around contact. In a non-limiting embodiment of the invention, a complementary nanosheet stack is formed over a substrate. The complementary nanosheet stack includes a first nanosheet and a second nanosheet separated by a dielectric spacer. A first sacrificial layer is formed over a source or drain (S/D) region of the first nanosheet and a second sacrificial layer is formed over a S/D region of the second nanosheet. A conductive gate is formed over channel regions of the first nanosheet and the second nanosheet. After the conductive gate is formed, the first sacrificial layer is replaced with a first wrap-around contact and the second sacrificial layer is replaced with a second wrap-around contact.
    Type: Application
    Filed: October 27, 2021
    Publication date: February 17, 2022
    Inventors: Ruilong Xie, Chun-Chen Yeh, Alexander Reznicek, Dechao Guo
  • Patent number: 11239343
    Abstract: A semiconductor device includes a first source/drain region on an upper surface of a semiconductor substrate that extends along a first direction to define a length and a second direction opposite the first direction to define a width. A channel region extends vertically in a direction perpendicular to the first and second directions from a first end contacting the first source/drain region to an opposing second end contacting a second source/drain region. A gate surrounds a channel portion of the channel region, and a first doped source/drain extension region is located between the first source/drain region and the channel portion. The first doped source/drain extension region has a thickness extending along the vertical direction. A second doped source/drain extension region is located between the second source/drain region and the channel portion. The second doped source/drain extension region has a thickness extending along the vertical direction that matches the first thickness.
    Type: Grant
    Filed: February 21, 2020
    Date of Patent: February 1, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chun-Chen Yeh, Alexander Reznicek, Veeraraghavan Basker, Junli Wang
  • Patent number: 11239342
    Abstract: Embodiments of the invention are directed to a method of forming a semiconductor device. A non-limiting example of the method includes forming a channel fin over a substrate and forming a top spacer region around a top portion of the channel fin, wherein the top spacer region includes a dopant. A dopant drive-in process is applied, wherein the dopant drive-in process is configured to drive the dopant from the top spacer region into the top portion of the channel fin to create a doped top portion of the channel fin and a top junction between the doped top portion of the channel fin and a main body portion of the channel fin.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: February 1, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Ruilong Xie, Tenko Yamashita, Chun-chen Yeh
  • Patent number: 11201153
    Abstract: Embodiments of the present invention are directed to a method for forming a complementary field effect transistor (CFET) structure having a wrap-around contact. In a non-limiting embodiment of the invention, a complementary nanosheet stack is formed over a substrate. The complementary nanosheet stack includes a first nanosheet and a second nanosheet separated by a dielectric spacer. A first sacrificial layer is formed over a source or drain (S/D) region of the first nanosheet and a second sacrificial layer is formed over a S/D region of the second nanosheet. A conductive gate is formed over channel regions of the first nanosheet and the second nanosheet. After the conductive gate is formed, the first sacrificial layer is replaced with a first wrap-around contact and the second sacrificial layer is replaced with a second wrap-around contact.
    Type: Grant
    Filed: February 26, 2020
    Date of Patent: December 14, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Ruilong Xie, Chun-Chen Yeh, Alexander Reznicek, Dechao Guo
  • Publication number: 20210366782
    Abstract: A method is presented for reducing capacitance coupling. The method includes forming a nanosheet stack including alternating layers of a first material and a second material over a substrate, forming a source/drain epi for a first device, depositing a sacrificial material over the source/drain epi, forming a source/drain epi for a second device over the sacrificial material, and removing the sacrificial material to define an airgap directly between the source/drain epi for the first device and the source/drain epi for the second device.
    Type: Application
    Filed: August 6, 2021
    Publication date: November 25, 2021
    Inventors: Ruilong Xie, Alexander Reznicek, Chanro Park, Chun-Chen Yeh
  • Patent number: 11183558
    Abstract: Embodiments of the invention are directed to a method of performing fabrication operations to form a nanosheet field effect transistor (FET) device. The fabrication operations include forming a nanosheet stack over a portion of a substrate. A first source or drain (S/D) trench is formed adjacent to a first end of the nanosheet stack. A second S/D trench is formed adjacent to a second end of the nanosheet stack. A region of the substrate is removed to form a bottom dielectric isolation (BDI) cavity in the substrate, wherein the BDI cavity is positioned beneath at least the nanosheet stack, the first S/D trench, and the second S/D trench. The BDI cavity is filled with a dielectric material, thereby forming a BDI region positioned beneath at least the nanosheet stack, the first S/D trench, and the second S/D trench.
    Type: Grant
    Filed: February 10, 2020
    Date of Patent: November 23, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chun-Chen Yeh, Veeraraghavan Basker, Alexander Reznicek, Junli Wang
  • Patent number: 11177370
    Abstract: A semiconductor structure, and a method for forming the same includes an amorphous semiconductor layer in contact with a top surface of a channel fin extending vertically from a bottom source/drain located above a substrate. A hard mask memorization layer is formed directly above the amorphous semiconductor layer, portions of the amorphous semiconductor layer in contact with the top surface of the channel fin are recrystallized forming recrystallized regions. The amorphous semiconductor layer is selective removed and a second dielectric layer is deposited to form a top spacer. The hard mask memorization layer and the recrystallized regions are removed, and a first epitaxial region is formed above the channel fin followed by a second epitaxial region positioned above the first epitaxial region and between the second dielectric layer forming a top source/drain of the semiconductor structure.
    Type: Grant
    Filed: February 28, 2020
    Date of Patent: November 16, 2021
    Assignee: International Business Machines Corporation
    Inventors: Ruilong Xie, Chun-Chen Yeh, Alexander Reznicek, Chen Zhang
  • Patent number: 11171204
    Abstract: A method of forming a punch through stop region in a fin structure is disclosed. The method may include forming a doped glass layer on a fin structure and forming a masking layer on the doped glass layer. The method may further include removing a portion of the masking layer from an active portion of the fin structure, and removing an exposed portion the doped glass layer that is present on the active portion of the fin structure. A remaining portion of the doped glass layer is present on the isolation portion of the fin structure. Dopant from the doped glass layer may then be diffused into the isolation portion of the fin structure to form the punch through stop region between the active portion of the fin structure and a supporting substrate.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: November 9, 2021
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Sanjay C. Mehta, Xin Miao, Chun-Chen Yeh
  • Patent number: 11164793
    Abstract: A method is presented for reducing capacitance coupling. The method includes forming a nanosheet stack including alternating layers of a first material and a second material over a substrate, forming a source/drain epi for a first device, depositing a sacrificial material over the source/drain epi, forming a source/drain epi for a second device over the sacrificial material, and removing the sacrificial material to define an airgap directly between the source/drain epi for the first device and the source/drain epi for the second device.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: November 2, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Ruilong Xie, Alexander Reznicek, Chanro Park, Chun-Chen Yeh
  • Patent number: 11164787
    Abstract: A semiconductor structure including a bottom source drain region arranged on a substrate, a semiconductor channel region extending vertically upwards from a top surface of the bottom source drain region, a metal gate disposed on and around the semiconductor channel region, and a top source drain region above the semiconductor channel region and comprising a first doped epitaxy region and a second doped epitaxy region.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: November 2, 2021
    Assignee: International Business Machines Corporation
    Inventors: Alexander Reznicek, Chun-Chen Yeh, Zuoguang Liu, Ruilong Xie
  • Patent number: 11158636
    Abstract: A semiconductor device includes a nanosheet device and a gate-all-around FIN-shaped (GAA-FIN) device. The nanosheet device includes n- and p-type field effect transistor (nFET and pFET) sections, each of which includes nanosheet stacks and work function metal (WFM). Each nanosheet stack includes lowermost and uppermost spacers, intermediate semiconductor layers and dielectric material surrounding the lowermost and uppermost spacers and the intermediate semiconductor layers. The WFM surrounds the nanosheet stacks and entirely fills suspension regions thereof. The GAA-FIN device includes nFET and pFET sections, each of which includes fin elements and WFM. Each fin element includes a lower spacer, a secondary intermediate layer of semiconductor material and dielectric material surrounding the lower spacer and the secondary intermediate layer of semiconductor material. The WFM surrounds each of the fin elements.
    Type: Grant
    Filed: January 27, 2020
    Date of Patent: October 26, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chun-Chen Yeh, Ruilong Xie, Alexander Reznicek
  • Patent number: 11152460
    Abstract: A method of forming a punch through stop region in a fin structure is disclosed. The method may include forming a doped glass layer on a fin structure and forming a masking layer on the doped glass layer. The method may further include removing a portion of the masking layer from an active portion of the fin structure, and removing an exposed portion the doped glass layer that is present on the active portion of the fin structure. A remaining portion of the doped glass layer is present on the isolation portion of the fin structure. Dopant from the doped glass layer may then be diffused into the isolation portion of the fin structure to form the punch through stop region between the active portion of the fin structure and a supporting substrate.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: October 19, 2021
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Sanjay C. Mehta, Xin Miao, Chun-Chen Yeh
  • Publication number: 20210296184
    Abstract: A method is presented for reducing capacitance coupling. The method includes forming a nanosheet stack including alternating layers of a first material and a second material over a substrate, forming a source/drain epi for a first device, depositing a sacrificial material over the source/drain epi, forming a source/drain epi for a second device over the sacrificial material, and removing the sacrificial material to define an airgap directly between the source/drain epi for the first device and the source/drain epi for the second device.
    Type: Application
    Filed: March 23, 2020
    Publication date: September 23, 2021
    Inventors: Ruilong Xie, Alexander Reznicek, Chanro Park, Chun-Chen Yeh
  • Publication number: 20210288141
    Abstract: A method of manufacturing a nanosheet field effect transistor (FET) device is provided. The method includes forming a plurality of nanosheet stacks on a substrate, the nanosheet stacks including alternating layers of sacrificial layers and active semiconductor layers. The method includes removing portions of the sacrificial layers to form angular indents in each side thereof, then filling the indents with a low-K material layer. The method further includes forming source drain regions between the nanosheet stacks, removing remaining portions of the sacrificial layers, and then forming gate metal layers in spaces formed by the removal of the sacrificial layers.
    Type: Application
    Filed: March 13, 2020
    Publication date: September 16, 2021
    Inventors: Alexander Reznicek, Chun-Chen Yeh, Veeraraghavan S. Basker, Junli Wang
  • Publication number: 20210273077
    Abstract: A semiconductor structure, and a method for forming the same includes an amorphous semiconductor layer in contact with a top surface of a channel fin extending vertically from a bottom source/drain located above a substrate. A hard mask memorization layer is formed directly above the amorphous semiconductor layer, portions of the amorphous semiconductor layer in contact with the top surface of the channel fin are recrystallized forming recrystallized regions. The amorphous semiconductor layer is selective removed and a second dielectric layer is deposited to form a top spacer. The hard mask memorization layer and the recrystallized regions are removed, and a first epitaxial region is formed above the channel fin followed by a second epitaxial region positioned above the first epitaxial region and between the second dielectric layer forming a top source/drain of the semiconductor structure.
    Type: Application
    Filed: February 28, 2020
    Publication date: September 2, 2021
    Inventors: Ruilong Xie, Chun-Chen Yeh, Alexander Reznicek, Chen Zhang
  • Publication number: 20210265488
    Abstract: A semiconductor device includes a first source/drain region on an upper surface of a semiconductor substrate that extends along a first direction to define a length and a second direction opposite the first direction to define a width. A channel region extends vertically in a direction perpendicular to the first and second directions from a first end contacting the first source/drain region to an opposing second end contacting a second source/drain region. A gate surrounds a channel portion of the channel region, and a first doped source/drain extension region is located between the first source/drain region and the channel portion. The first doped source/drain extension region has a thickness extending along the vertical direction. A second doped source/drain extension region is located between the second source/drain region and the channel portion. The second doped source/drain extension region has a thickness extending along the vertical direction that matches the first thickness.
    Type: Application
    Filed: February 21, 2020
    Publication date: August 26, 2021
    Inventors: Chun-Chen Yeh, Alexander Reznicek, Veeraraghavan Basker, Junli Wang
  • Publication number: 20210265348
    Abstract: Embodiments of the present invention are directed to a method for forming a complementary field effect transistor (CFET) structure having a wrap-around contact. In a non-limiting embodiment of the invention, a complementary nanosheet stack is formed over a substrate. The complementary nanosheet stack includes a first nanosheet and a second nanosheet separated by a dielectric spacer. A first sacrificial layer is formed over a source or drain (S/D) region of the first nanosheet and a second sacrificial layer is formed over a S/D region of the second nanosheet. A conductive gate is formed over channel regions of the first nanosheet and the second nanosheet. After the conductive gate is formed, the first sacrificial layer is replaced with a first wrap-around contact and the second sacrificial layer is replaced with a second wrap-around contact.
    Type: Application
    Filed: February 26, 2020
    Publication date: August 26, 2021
    Inventors: Ruilong Xie, Chun-Chen Yeh, Alexander Reznicek, Dechao Guo
  • Publication number: 20210249506
    Abstract: Embodiments of the invention are directed to a method of performing fabrication operations to form a nanosheet field effect transistor (FET) device. The fabrication operations include forming a nanosheet stack over a portion of a substrate. A first source or drain (S/D) trench is formed adjacent to a first end of the nanosheet stack. A second S/D trench is formed adjacent to a second end of the nanosheet stack. A region of the substrate is removed to form a bottom dielectric isolation (BDI) cavity in the substrate, wherein the BDI cavity is positioned beneath at least the nanosheet stack, the first S/D trench, and the second S/D trench. The BDI cavity is filled with a dielectric material, thereby forming a BDI region positioned beneath at least the nanosheet stack, the first S/D trench, and the second S/D trench.
    Type: Application
    Filed: February 10, 2020
    Publication date: August 12, 2021
    Inventors: Chun-Chen Yeh, Veeraraghavan Basker, Alexander Reznicek, Junli Wang
  • Publication number: 20210233910
    Abstract: A semiconductor device includes a nanosheet device and a gate-all-around FIN-shaped (GAA-FIN) device. The nanosheet device includes n- and p-type field effect transistor (nFET and pFET) sections, each of which includes nanosheet stacks and work function metal (WFM). Each nanosheet stack includes lowermost and uppermost spacers, intermediate semiconductor layers and dielectric material surrounding the lowermost and uppermost spacers and the intermediate semiconductor layers. The WFM surrounds the nanosheet stacks and entirely fills suspension regions thereof. The GAA-FIN device includes nFET and pFET sections, each of which includes fin elements and WFM. Each fin element includes a lower spacer, a secondary intermediate layer of semiconductor material and dielectric material surrounding the lower spacer and the secondary intermediate layer of semiconductor material. The WFM surrounds each of the fin elements.
    Type: Application
    Filed: January 27, 2020
    Publication date: July 29, 2021
    Inventors: Chun-Chen Yeh, Ruilong Xie, Alexander Reznicek