Patents by Inventor Chun-Yuan Wu

Chun-Yuan Wu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Epitaxial process
    Patent number: 8853060
    Abstract: An epitaxial process includes the following step. A recess is formed in a substrate. A seeding layer is formed to cover a surface of the recess. A buffer layer is formed on the seeding layer. An etching process is performed on the buffer layer to homogenize and shape the buffer layer. An epitaxial layer is formed on the homogenized flat bottom shape buffer layer.
    Type: Grant
    Filed: May 27, 2013
    Date of Patent: October 7, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Szu-Hao Lai, Chun-Yuan Wu, Chin-Cheng Chien, Tien-Wei Yu, Ming-Hua Chang, Yu-Shu Lin, Tsai-Yu Wen, Hsin-Kuo Hsu
  • Fin field-effect transistor structure
    Patent number: 8847325
    Abstract: A fin field-effect transistor structure comprises a substrate, a fin channel, a source/drain region, a high-k metal gate and a plurality of slot contact structures. The fin channel is formed on the substrate. The source/drain region is formed in the fin channel. The high-k metal gate formed on the substrate and the fin channel comprises a high-k dielectric layer and a metal gate layer, wherein the high-k dielectric layer is arranged between the metal gate layer and the fin channel. The slot contact structures are disposed at both sides of the metal gate.
    Type: Grant
    Filed: November 29, 2012
    Date of Patent: September 30, 2014
    Assignee: United Microelectronics Corporation
    Inventors: Teng-Chun Tsai, Chun-Yuan Wu, Chin-Fu Lin, Chih-Chien Liu, Chin-Cheng Chien
  • Semiconductor structure and method for slimming spacer
    Patent number: 8841193
    Abstract: A semiconductor structure including a substrate and a gate structure disposed on the substrate is disclosed. The gate structure includes a gate dielectric layer disposed on the substrate, a gate material layer disposed on the gate dielectric layer and an outer spacer with a rectangular cross section. The top surface of the outer spacer is lower than the top surface of the gate material layer.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: September 23, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Ted Ming-Lang Guo, Chin-Cheng Chien, Shu-Yen Chan, Ling-Chun Chou, Tsung-Hung Chang, Chun-Yuan Wu
  • Method for fabricating FinFETs and semiconductor structure fabricated using the method
    Patent number: 8822284
    Abstract: A method for fabricating FinFETs is described. A semiconductor substrate is patterned to form odd fins. Spacers are formed on the substrate and on the sidewalls of the odd fins, wherein each spacer has a substantially vertical sidewall. Even fins are then formed on the substrate between the spacers. A semiconductor structure for forming FinFETs is also described, which is fabricated using the above method.
    Type: Grant
    Filed: February 9, 2012
    Date of Patent: September 2, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Chin-Fu Lin, Chin-Cheng Chien, Chun-Yuan Wu, Teng-Chun Tsai, Chih-Chien Liu
  • Through-silicon via forming method
    Patent number: 8822336
    Abstract: A through-silicon via forming method includes the following steps. Firstly, a semiconductor substrate is provided. Then, a through-silicon via conductor is formed in the semiconductor substrate, and a topside of the through-silicon via conductor is allowed to be at the same level as a surface of the semiconductor substrate. Afterwards, a portion of the through-silicon via conductor is removed, and the topside of the through-silicon via conductor is allowed to be at a level lower than the surface of the semiconductor substrate, so that a recess is formed over the through-silicon via conductor.
    Type: Grant
    Filed: June 16, 2011
    Date of Patent: September 2, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Teng-Chun Tsai, Chun-Yuan Wu, Chin-Fu Lin, Chih-Chien Liu, Chin-Cheng Chien
  • Method of manufacturing semiconductor device having metal gates
    Patent number: 8802524
    Abstract: The present invention provides a method of manufacturing semiconductor device having metal gates. First, a substrate is provided. A first conductive type transistor having a first sacrifice gate and a second conductive type transistor having a second sacrifice gate are disposed on the substrate. The first sacrifice gate is removed to form a first trench. Then, a first metal layer is formed in the first trench. The second sacrifice gate is removed to form a second trench. Next, a second metal layer is formed in the first trench and the second trench. Lastly, a third metal layer is formed on the second metal layer wherein the third metal layer is filled into the first trench and the second trench.
    Type: Grant
    Filed: March 22, 2011
    Date of Patent: August 12, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Po-Jui Liao, Tsung-Lung Tsai, Chien-Ting Lin, Shao-Hua Hsu, Yi-Wei Chen, Hsin-Fu Huang, Tzung-Ying Lee, Min-Chuan Tsai, Chan-Lon Yang, Chun-Yuan Wu, Teng-Chun Tsai, Guang-Yaw Hwang, Chia-Lin Hsu, Jie-Ning Yang, Cheng-Guo Chen, Jung-Tsung Tseng, Zhi-Cheng Lee, Hung-Ling Shih, Po-Cheng Huang, Yi-Wen Chen, Che-Hua Hsu
  • Non-planar semiconductor structure
    Patent number: 8779513
    Abstract: A non-planar semiconductor structure includes a substrate, at least two fin-shaped structures, at least an isolation structure, and a plurality of epitaxial layers. The fin-shaped structures are located on the substrate. The isolation structure is located between the fin-shaped structures, and the isolation structure has a nitrogen-containing layer. The epitaxial layers respectively cover a part of the fin-shaped structures and are located on the nitrogen-containing layer. A non-planar semiconductor process is also provided for forming the semiconductor structure.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: July 15, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Shih-Hung Tsai, Chien-Ting Lin, Chin-Cheng Chien, Chin-Fu Lin, Chih-Chien Liu, Teng-Chun Tsai, Chun-Yuan Wu
  • MULTIGATE FIELD EFFECT TRANSISTOR AND PROCESS THEREOF
    Publication number: 20140117455
    Abstract: A multigate field effect transistor includes two fin-shaped structures and a dielectric layer. The fin-shaped structures are located on a substrate. The dielectric layer covers the substrate and the fin-shaped structures. At least two voids are located in the dielectric layer between the two fin-shaped structures. Moreover, the present invention also provides a multigate field effect transistor process for forming said multigate field effect transistor including the following steps. Two fin-shaped structures are formed on a substrate. A dielectric layer covers the substrate and the two fin-shaped structures, wherein at least two voids are formed in the dielectric layer between the two fin-shaped structures.
    Type: Application
    Filed: October 29, 2012
    Publication date: May 1, 2014
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Chih-Chien Liu, Chun-Yuan Wu, Chin-Fu Lin, Chin-Cheng Chien, Chia-Lin Hsu
  • METHOD OF FORMING OPENING ON SEMICONDUCTOR SUBSTRATE
    Publication number: 20140106568
    Abstract: The present invention provides a method of forming an opening on a semiconductor substrate. First, a substrate is provided. Then a dielectric layer and a cap layer are formed on the substrate. A ratio of a thickness of the dielectric layer and a thickness of the cap layer is substantially between 15 and 1.5. Next, a patterned boron nitride layer is formed on the cap layer. Lastly, an etching process is performed by using the patterned hard mask as a mask to etch the cap layer and the dielectric layer so as to form an opening in the cap layer and the dielectric layer.
    Type: Application
    Filed: December 30, 2013
    Publication date: April 17, 2014
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Chun-Yuan Wu, Chih-Chien Liu, Chin-Fu Lin, Po-Chun Chen
  • FABRICATION METHOD FOR SEMICONDUCTOR DEVICES
    Publication number: 20140065775
    Abstract: A method of fabricating a semiconductor device includes the following steps. First, a semiconductor substrate is provided, which includes at least a fin structure and at least a gate semiconductor layer disposed thereon. The gate semiconductor layer covers a portion of the fin structure. Then a sacrificial layer is deposited to cover the fin structure entirely. Subsequently, a top surface of the fin structure is exposed from the sacrificial layer through an etching process. A material layer is then deposited, which covers the gate semiconductor layer, the fin structure and the sacrificial layer conformally. Finally, the material layer is etched until the top surface of the fin structure is exposed and a first spacer is concurrently formed on side surfaces of the gate semiconductor layer.
    Type: Application
    Filed: September 5, 2012
    Publication date: March 6, 2014
    Inventors: Chin-Cheng Chien, Chun-Yuan Wu, Chin-Fu Lin, Chih-Chien Liu, Chia-Lin Hsu
  • Fin field-effect transistor structure and manufacturing process thereof
    Patent number: 8664055
    Abstract: A fin field-effect transistor structure includes a substrate, a fin channel and a high-k metal gate. The high-k metal gate is formed on the substrate and the fin channel. A process of manufacturing the fin field-effect transistor structure includes the following steps. Firstly, a polysilicon pseudo gate structure is formed on the substrate and a surface of the fin channel. By using the polysilicon pseudo gate structure as a mask, a source/drain region is formed in the fin channel. After the polysilicon pseudo gate structure is removed, a high-k dielectric layer and a metal gate layer are successively formed. Afterwards, a planarization process is performed on the substrate having the metal gate layer until the first dielectric layer is exposed, so that a high-k metal gate is produced.
    Type: Grant
    Filed: December 3, 2012
    Date of Patent: March 4, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Teng-Chun Tsai, Chun-Yuan Wu, Chin-Fu Lin, Chih-Chien Liu, Chin-Cheng Chien
  • Method of forming semiconductor device
    Patent number: 8647941
    Abstract: A method of forming a semiconductor device includes the following steps. A semiconductor substrate having a first strained silicon layer is provided. Then, an insulating region such as a shallow trench isolation (STI) is formed, where a depth of the insulating region is substantially larger than a depth of the first strained silicon layer. Subsequently, the first strained silicon layer is removed, and a second strained silicon layer is formed to substitute the first strained silicon layer.
    Type: Grant
    Filed: August 17, 2011
    Date of Patent: February 11, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Chin-Cheng Chien, Chun-Yuan Wu, Chih-Chien Liu, Chin-Fu Lin, Teng-Chun Tsai
  • Method of forming opening on semiconductor substrate
    Patent number: 8647989
    Abstract: The present invention provides a method of forming an opening on a semiconductor substrate. First, a substrate is provided. Then a dielectric layer and a cap layer are formed on the substrate. A ratio of a thickness of the dielectric layer and a thickness of the cap layer is substantially between 15 and 1.5. Next, a patterned boron nitride layer is formed on the cap layer. Lastly, an etching process is performed by using the patterned hard mask as a mask to etch the cap layer and the dielectric layer so as to form an opening in the cap layer and the dielectric layer.
    Type: Grant
    Filed: April 15, 2011
    Date of Patent: February 11, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Chun-Yuan Wu, Chih-Chien Liu, Chin-Fu Lin, Po-Chun Chen
  • Fabrication method and structure of through silicon via
    Patent number: 8609529
    Abstract: A method of fabricating a through silicon via (TSV) structure, in which, a patterned mask is formed on a substrate, the patterned mask has an opening, a spacer-shaped structure is formed on a sidewall of the opening, and a via hole having a relatively enlarged opening is formed by etching the spacer-shaped structure and the substrate through the opening after the spacer-shaped structure is formed. A TSV structure, in which, a via hole has an opening portion and a body portion, the opening portion is a relatively enlarged opening and has a tapered shape having an opening size of an upper portion greater than an opening size of a lower portion.
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: December 17, 2013
    Assignee: United Microelectronics Corp.
    Inventors: Chin-Fu Lin, Chun-Yuan Wu, Chih-Chien Liu, Teng-Chun Tsai, Chin-Cheng Chien
  • MANUFACTURING PROCESS OF GATE STACK STRUCTURE WITH ETCH STOP LAYER
    Publication number: 20130330919
    Abstract: A manufacturing process of an etch stop layer is provided. The manufacturing process includes steps of providing a substrate; forming a gate stack structure over the substrate, wherein the gate stack structure at least comprises a dummy polysilicon layer and a barrier layer; removing the dummy polysilicon layer to define a trench and expose a surface of the barrier layer; forming a repair layer on the surface of the barrier layer and an inner wall of the trench; and forming an etch stop layer on the repair layer. In addition, a manufacturing process of the gate stack structure with the etch stop layer further includes of forming an N-type work function metal layer on the etch stop layer within the trench, and forming a gate layer on the N-type work function metal layer within the trench.
    Type: Application
    Filed: August 7, 2013
    Publication date: December 12, 2013
    Applicant: UNITED MICROELECTRONICS CORPORATION
    Inventors: Kun-Hsien LIN, Hsin-Fu Huang, Chi-Mao Hsu, Chin-Fu Lin, Chun-Yuan Wu
  • SEMICONDUCTOR STRUCTURE AND METHOD FOR SLIMMING SPACER
    Publication number: 20130288446
    Abstract: A semiconductor structure including a substrate and a gate structure disposed on the substrate is disclosed. The gate structure includes a gate dielectric layer disposed on the substrate, a gate material layer disposed on the gate dielectric layer and an outer spacer with a rectangular cross section. The top surface of the outer spacer is lower than the top surface of the gate material layer.
    Type: Application
    Filed: June 26, 2013
    Publication date: October 31, 2013
    Inventors: Ted Ming-Lang Guo, Chin-Cheng Chien, Shu-Yen Chan, Ling-Chun Chou, Tsung-Hung Chang, Chun-Yuan Wu
  • Non-Planar FET and Manufacturing Method Thereof
    Publication number: 20130270612
    Abstract: The present invention provides a non-planar FET which includes a substrate, a fin structure, a gate and a gate dielectric layer. The fin structure is disposed on the substrate. The fin structure includes a first portion adjacent to the substrate wherein the first portion shrinks towards a side of the substrate. The gate is disposed on the fin structure. The gate dielectric layer is disposed between the fin structure and the gate. The present invention further provides a method of manufacturing the non-planar FET.
    Type: Application
    Filed: April 16, 2012
    Publication date: October 17, 2013
    Inventors: Chin-Cheng Chien, Chun-Yuan Wu, Chih-Chien Liu, Chin-Fu Lin, Chia-Lin Hsu
  • Method for forming metal gate
    Patent number: 8551847
    Abstract: A method for forming a metal gate is provided. First, a dummy material is formed to completely cover a substrate. Second, a dopant is selectively implanted into the dummy material. Then, some of the dummy material is removed to expose part of the substrate and to form a dummy gate including a dopant region disposed between a first region and a second region. Later an interlayer dielectric layer is formed to surround the dummy gate. Next, a selective etching step is carried out to remove the first region to form a recess without substantially removing the dopant region. Afterwards, the recess is filled with a material set to form a metal gate.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: October 8, 2013
    Assignee: United Microelectronics Corp.
    Inventors: Chun-Yuan Wu, Chin-Cheng Chien, Chiu-Hsien Yeh, Yeng-Peng Wang
  • Method for manufacturing multi-gate transistor device
    Patent number: 8551829
    Abstract: A method for manufacturing a multi-gate transistor device includes providing a semiconductor substrate having a first patterned semiconductor layer formed thereon, sequentially forming a gate dielectric layer and a gate layer covering a portion of the first patterned semiconductor layer on the semiconductor substrate, removing a portion of the first patterned semiconductor layer to form a second patterned semiconductor layer, and performing a selective epitaxial growth process to form an epitaxial layer on a surface of the second patterned semiconductor layer.
    Type: Grant
    Filed: November 10, 2010
    Date of Patent: October 8, 2013
    Assignee: United Microelectronics Corp.
    Inventors: Chin-Cheng Chien, Chun-Yuan Wu, Chih-Chien Liu, Chin-Fu Lin, Teng-Chun Tsai
  • STRAINED SILICON CHANNEL SEMICONDUCTOR STRUCTURE
    Publication number: 20130256701
    Abstract: A strained silicon channel semiconductor structure comprises a substrate having an upper surface, a gate structure formed on the upper surface, at least one recess formed in the substrate at lateral sides of the gate structure, wherein the recess has at least one sidewall which has an upper sidewall and a lower sidewall concaved in the direction to the gate structure, and the included angle between the upper sidewall and horizontal plane ranges between 54.5°-90°, and an epitaxial layer filled into the two recesses.
    Type: Application
    Filed: May 30, 2013
    Publication date: October 3, 2013
    Inventors: Chan-Lon Yang, Ted Ming-Lang Guo, Chin-I Liao, Chin-Cheng Chien, Shu-Yen Chan, Chun-Yuan Wu