Patents by Inventor Huiling Shang

Huiling Shang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12349384
    Abstract: A semiconductor structure includes a substrate, an oxide layer disposed over the substrate, a stack of semiconductor layers disposed over the oxide layer, and an epitaxial source/drain (S/D) feature disposed adjacent to the stack of semiconductor layers. A portion of the epitaxial S/D feature is horizontally surrounded by the oxide layer.
    Type: Grant
    Filed: April 1, 2024
    Date of Patent: July 1, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTUIRNG CO., LTD.
    Inventors: Xusheng Wu, Chang-Miao Liu, Huiling Shang
  • Publication number: 20250185270
    Abstract: Methods and structures for inserting disposable interposers include forming a first gate over a first fin and a first spacer layer on sidewalls of the first gate, and a second gate over a second fin and a second spacer layer on sidewalls of the second gate. The method further includes replacing, within the first fin, epitaxial layers of a second composition with disposable interposers disposed beneath the first gate and first inner spacers on opposing ends of the disposable interposers. The method further includes etching back, within the second fin, opposing lateral ends of the epitaxial layers of the second composition to form recesses disposed beneath the second spacer layer and between adjacent epitaxial layers of the first composition. The method further includes forming second inner spacers, within the second fin, within each of the recesses on the opposing lateral ends of the epitaxial layers of the second composition.
    Type: Application
    Filed: December 1, 2023
    Publication date: June 5, 2025
    Inventors: Ka-Hing FUNG, Huiling SHANG, Hsueh-Jen YANG, Wei-Yang LEE
  • Publication number: 20250072037
    Abstract: The present disclosure provides a semiconductor device and a method of forming the same. A method according one embodiment of the present disclosure include bonding a first semiconductor substrate having (110) orientation on a second semiconductor substate having (100) orientation, forming a stack over the first semiconductor substrate, the stack comprising a plurality of channel layers interleaved by a plurality of sacrificial layers, patterning the stack to form a fin-shape structure, the fin-shape structure comprising a channel region and a source/drain region, recessing the source/drain region to form a source/drain trench, forming a dielectric film in the source/drain trench, and epitaxially growing an epitaxial feature over the dielectric film, the epitaxial feature being in contact with the plurality of channel layers. The epitaxial feature has (110) orientation.
    Type: Application
    Filed: January 9, 2024
    Publication date: February 27, 2025
    Inventors: Wei-Lun Min, Chang-Miao Liu, Huiling Shang
  • Publication number: 20240387691
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a substrate and a gate stack over the substrate. The semiconductor device structure also includes a spacer element over a sidewall of the gate stack. The spacer element is doped with a dopant, and the dopant contains halide. The spacer element has a first atomic concentration of the dopant near an inner surface of the spacer element adjacent to the gate stack. The spacer element has a second atomic concentration of the dopant near an outer surface of the spacer element. The first atomic concentration of the dopant is different than the second atomic concentration of the dopant.
    Type: Application
    Filed: July 30, 2024
    Publication date: November 21, 2024
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Xusheng WU, Chang-Miao LIU, Huiling SHANG
  • Patent number: 12148669
    Abstract: Semiconductor device and the manufacturing method thereof are disclosed. An exemplary semiconductor device comprises first semiconductor stack over a substrate, wherein the first semiconductor stack includes first semiconductor layers separated from each other and stacked up along a direction substantially perpendicular to a top surface of the substrate; second semiconductor stack over the substrate, wherein the second semiconductor stack includes second semiconductor layers separated from each other and stacked up along the direction substantially perpendicular to the top surface of the substrate; inner spacers between edge portions of the first semiconductor layers and between edge portions of the second semiconductor layers; and a bulk source/drain (S/D) feature between the first semiconductor stack and the second semiconductor stack, wherein the bulk S/D feature is separated from the substrate by a first air gap, and the bulk S/D feature is separated from the inner spacers by second air gaps.
    Type: Grant
    Filed: November 30, 2023
    Date of Patent: November 19, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Xusheng Wu, Ying-Keung Leung, Huiling Shang
  • Publication number: 20240379442
    Abstract: Semiconductor device and the manufacturing method thereof are disclosed. An exemplary semiconductor device comprises first semiconductor stack over a substrate, wherein the first semiconductor stack includes first semiconductor layers separated from each other and stacked up along a direction substantially perpendicular to a top surface of the substrate; second semiconductor stack over the substrate, wherein the second semiconductor stack includes second semiconductor layers separated from each other and stacked up along the direction substantially perpendicular to the top surface of the substrate; inner spacers between edge portions of the first semiconductor layers and between edge portions of the second semiconductor layers; and a bulk source/drain (S/D) feature between the first semiconductor stack and the second semiconductor stack, wherein the bulk S/D feature is separated from the substrate by a first air gap, and the bulk S/D feature is separated from the inner spacers by second air gaps.
    Type: Application
    Filed: July 25, 2024
    Publication date: November 14, 2024
    Inventors: Xusheng Wu, Ying-Keung Leung, Huiling Shang
  • Patent number: 12132096
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a substrate and a gate stack over the substrate. The semiconductor device structure also includes a spacer element over a sidewall of the gate stack. The spacer element is doped with a dopant, and the dopant reduces a dielectric constant of the spacer element. The spacer element has a first atomic concentration of the dopant near an inner surface of the spacer element adjacent to the gate stack. The spacer element has a second atomic concentration of the dopant near an outer surface of the spacer element. The first atomic concentration of the dopant is different than the second atomic concentration of the dopant.
    Type: Grant
    Filed: July 27, 2023
    Date of Patent: October 29, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Xusheng Wu, Chang-Miao Liu, Huiling Shang
  • Publication number: 20240339362
    Abstract: Semiconductor structures and methods are provided. In an embodiment, a semiconductor structure includes a substrate including a first mesa structure and a second mesa structure, an isolation feature extending between the first mesa structure and the second mesa structure, a first vertical stack of nanostructures directly over the first mesa structure, first source/drain features coupled to the first vertical stack of nanostructures, a dielectric layer comprising a first portion disposed on the isolation feature and a second portion disposed between the first-type source/drain features and the substrate, and a first gate structure wrapping around each nanostructure of the first vertical stack of nanostructures.
    Type: Application
    Filed: April 4, 2023
    Publication date: October 10, 2024
    Inventors: Ko-Cheng Liu, Chang-Miao Liu, Huiling Shang
  • Publication number: 20240250152
    Abstract: A semiconductor structure includes a substrate, an oxide layer disposed over the substrate, a stack of semiconductor layers disposed over the oxide layer, and an epitaxial source/drain (S/D) feature disposed adjacent to the stack of semiconductor layers. A portion of the epitaxial S/D feature is horizontally surrounded by the oxide layer.
    Type: Application
    Filed: April 1, 2024
    Publication date: July 25, 2024
    Inventors: Xusheng Wu, Chang-Miao Liu, Huiling SHANG
  • Publication number: 20240145566
    Abstract: A method includes forming a structure having a dummy gate stack over a multi-layer stack (ML) disposed on a semiconductor substrate, the ML including alternating channel layers and non-channel layers; recessing the ML in source/drain (S/D) regions; removing the non-channel layers to form first openings between the channel layers; depositing a dielectric material in the first openings; recessing the dielectric material to form undercuts; forming inner spacers in the undercuts; forming epitaxial S/D features in the S/D regions; removing the dummy gate stack to form a gate trench; removing the dielectric material from the gate trench to form second openings between the channel layers; and forming a metal gate stack in the gate trench and the second openings.
    Type: Application
    Filed: January 26, 2023
    Publication date: May 2, 2024
    Inventors: Ka-Hing Fung, Wei-Yang Lee, Huiling Shang
  • Patent number: 11948998
    Abstract: A method includes forming a semiconductor substrate having an oxide layer embedded therein, forming a multi-layer (ML) stack including alternating channel layers and non-channel layers over the semiconductor substrate, forming a dummy gate stack over the ML, forming an S/D recess in the ML to expose the oxide layer, forming an epitaxial S/D feature in the S/D recess, removing the non-channel layers from the ML to form openings between the channel layers, where the openings are formed adjacent to the epitaxial S/D feature, and forming a high-k metal gate stack (HKMG) in the openings between the channel layers and in place of the dummy gate stack.
    Type: Grant
    Filed: July 28, 2022
    Date of Patent: April 2, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Xusheng Wu, Chang-Miao Liu, Huiling Shang
  • Publication number: 20240105517
    Abstract: Semiconductor device and the manufacturing method thereof are disclosed. An exemplary semiconductor device comprises first semiconductor stack over a substrate, wherein the first semiconductor stack includes first semiconductor layers separated from each other and stacked up along a direction substantially perpendicular to a top surface of the substrate; second semiconductor stack over the substrate, wherein the second semiconductor stack includes second semiconductor layers separated from each other and stacked up along the direction substantially perpendicular to the top surface of the substrate; inner spacers between edge portions of the first semiconductor layers and between edge portions of the second semiconductor layers; and a bulk source/drain (S/D) feature between the first semiconductor stack and the second semiconductor stack, wherein the bulk S/D feature is separated from the substrate by a first air gap, and the bulk S/D feature is separated from the inner spacers by second air gaps.
    Type: Application
    Filed: November 30, 2023
    Publication date: March 28, 2024
    Inventors: Xusheng Wu, Ying-Keung Leung, Huiling Shang
  • Publication number: 20240096971
    Abstract: A method including providing a device including a gate structure and a source/drain feature adjacent to the gate structure. An insulating layer (e.g., CESL, ILD) is formed over the source/drain feature. A trench is etched in the insulating layer to expose a surface of the source/drain feature. A semiconductor material is then formed in the etched trench on the surface of the source/drain feature. The semiconductor material is converted to a silicide.
    Type: Application
    Filed: November 28, 2023
    Publication date: March 21, 2024
    Inventors: Xusheng WU, Chang-Miao LIU, Ying-Keung LEUNG, Huiling SHANG, Youbo LIN
  • Patent number: 11855155
    Abstract: A method including providing a device including a gate structure and a source/drain feature adjacent to the gate structure. An insulating layer (e.g., CESL, ILD) is formed over the source/drain feature. A trench is etched in the insulating layer to expose a surface of the source/drain feature. A semiconductor material is then formed in the etched trench on the surface of the source/drain feature. The semiconductor material is converted to a silicide.
    Type: Grant
    Filed: April 11, 2022
    Date of Patent: December 26, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Xusheng Wu, Chang-Miao Liu, Ying-Keung Leung, Huiling Shang, Youbo Lin
  • Patent number: 11854896
    Abstract: Semiconductor device and the manufacturing method thereof are disclosed. An exemplary semiconductor device comprises first semiconductor stack over a substrate, wherein the first semiconductor stack includes first semiconductor layers separated from each other and stacked up along a direction substantially perpendicular to a top surface of the substrate; second semiconductor stack over the substrate, wherein the second semiconductor stack includes second semiconductor layers separated from each other and stacked up along the direction substantially perpendicular to the top surface of the substrate; inner spacers between edge portions of the first semiconductor layers and between edge portions of the second semiconductor layers; and a bulk source/drain (S/D) feature between the first semiconductor stack and the second semiconductor stack, wherein the bulk S/D feature is separated from the substrate by a first air gap, and the bulk S/D feature is separated from the inner spacers by second air gaps.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: December 26, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Xusheng Wu, Ying-Keung Leung, Huiling Shang
  • Publication number: 20230395681
    Abstract: A method includes forming a semiconductor fin protruding from a substrate, forming a cladding layer on sidewalls of the semiconductor fin, forming first and second dielectric fins sandwiching the semiconductor fin, and removing the cladding layer. The removal of the cladding layer forms trenches between the semiconductor fin and the first and second dielectric fins. After the removing of the cladding layer, a dummy gate structure is formed over the semiconductor fin and in the trenches. The method also includes recessing the semiconductor fin in a region proximal to the dummy gate structure, forming an epitaxial feature on the recessed semiconductor fin, and forming a metal gate stack replacing the dummy gate structure. A top surface of the recessed semiconductor fin in the region has a concave shape.
    Type: Application
    Filed: June 5, 2022
    Publication date: December 7, 2023
    Inventors: Ko-Cheng Liu, Chang-Miao Liu, Huiling Shang
  • Patent number: 11837662
    Abstract: A semiconductor device and a method of forming the same are provided. A semiconductor device of the present disclosure includes a first fin including a first source/drain region, a second fin including a second source/drain region, a first isolation layer disposed between the first source/drain region and the second source/drain region, and a second isolation layer disposed over the first isolation layer. A first portion of the first isolation layer is disposed on sidewalls of the first source/drain region and a second portion of the first isolation layer is disposed on sidewalls of the second source/drain region. A portion of the second isolation layer is disposed between the first portion and second portion of the first isolation layer.
    Type: Grant
    Filed: December 15, 2020
    Date of Patent: December 5, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Xusheng Wu, Chang-Miao Liu, Huiling Shang
  • Publication number: 20230387300
    Abstract: A semiconductor device and a method of forming the same are provided. A semiconductor device of the present disclosure includes a first fin including a first source/drain region, a second fin including a second source/drain region, a first isolation layer disposed between the first source/drain region and the second source/drain region, and a second isolation layer disposed over the first isolation layer. A first portion of the first isolation layer is disposed on sidewalls of the first source/drain region and a second portion of the first isolation layer is disposed on sidewalls of the second source/drain region. A portion of the second isolation layer is disposed between the first portion and second portion of the first isolation layer.
    Type: Application
    Filed: August 9, 2023
    Publication date: November 30, 2023
    Inventors: Xusheng Wu, Chang-Miao Liu, Huiling Shang
  • Publication number: 20230378321
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a substrate and a gate stack over the substrate. The semiconductor device structure also includes a spacer element over a sidewall of the gate stack. The spacer element is doped with a dopant, and the dopant reduces a dielectric constant of the spacer element. The spacer element has a first atomic concentration of the dopant near an inner surface of the spacer element adjacent to the gate stack. The spacer element has a second atomic concentration of the dopant near an outer surface of the spacer element. The first atomic concentration of the dopant is different than the second atomic concentration of the dopant.
    Type: Application
    Filed: July 27, 2023
    Publication date: November 23, 2023
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Xusheng WU, Chang-Miao LIU, Huiling SHANG
  • Patent number: 11769819
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a semiconductor substrate and a metal gate stack over the semiconductor substrate. The semiconductor device structure also includes a spacer element over a sidewall of the metal gate stack. The spacer element is doped with a dopant, and the dopant reduces a dielectric constant of the spacer element. An atomic concentration of the dopant decreases along a direction from an inner surface of the spacer element adjacent to the metal gate stack towards an outer surface of the spacer element.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: September 26, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Xusheng Wu, Chang-Miao Liu, Huiling Shang