Patents by Inventor Jack Kavalieros

Jack Kavalieros has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150102429
    Abstract: A method of patterning a semiconductor film is described. According to an embodiment of the present invention, a hard mask material is formed on a silicon film having a global crystal orientation wherein the semiconductor film has a first crystal plane and second crystal plane, wherein the first crystal plane is denser than the second crystal plane and wherein the hard mask is formed on the second crystal plane. Next, the hard mask and semiconductor film are patterned into a hard mask covered semiconductor structure. The hard mask covered semiconductor structured is then exposed to a wet etch process which has sufficient chemical strength to etch the second crystal plane but insufficient chemical strength to etch the first crystal plane.
    Type: Application
    Filed: December 18, 2014
    Publication date: April 16, 2015
    Inventors: Justin K. Brask, Jack Kavalieros, Brian S. Doyle, Uday Shah, Suman Datta, Amlan Majumdar, Robert S. Chau
  • Patent number: 8952541
    Abstract: A contact may be fabricated by a method including depositing a dielectric layer on a substrate having a transistor, etching a first opening in the dielectric layer that extends to a source region, forming an insulator on the source region, forming a contact metal on the insulator, the insulator separating the contact metal from the source region, and filling substantially all of the first opening, wherein the contact metal remains separated from the source region after the first opening is filled.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: February 10, 2015
    Assignee: Intel Corporation
    Inventors: Niloy Mukherjee, Gilbert Dewey, Matthew V. Metz, Jack Kavalieros, Robert S. Chau
  • Patent number: 8933458
    Abstract: A method of patterning a semiconductor film is described. According to an embodiment of the present invention, a hard mask material is formed on a silicon film having a global crystal orientation wherein the semiconductor film has a first crystal plane and second crystal plane, wherein the first crystal plane is denser than the second crystal plane and wherein the hard mask is formed on the second crystal plane. Next, the hard mask and semiconductor film are patterned into a hard mask covered semiconductor structure. The hard mask covered semiconductor structured is then exposed to a wet etch process which has sufficient chemical strength to etch the second crystal plane but insufficient chemical strength to etch the first crystal plane.
    Type: Grant
    Filed: October 8, 2013
    Date of Patent: January 13, 2015
    Assignee: Intel Corporation
    Inventors: Justin K. Brask, Jack Kavalieros, Brian S. Doyle, Uday Shah, Suman Datta, Amlan Majumdar, Robert S. Chau
  • Publication number: 20140361363
    Abstract: A transistor having a narrow bandgap semiconductor source/drain region is described. The transistor includes a gate electrode formed on a gate dielectric layer formed on a silicon layer. A pair of source/drain regions are formed on opposite sides of the gate electrode wherein said pair of source/drain regions comprise a narrow bandgap semiconductor film formed in the silicon layer on opposite sides of the gate electrode.
    Type: Application
    Filed: August 21, 2014
    Publication date: December 11, 2014
    Inventors: Robert S. Chau, Suman Datta, Jack Kavalieros, Justin K. Brask, Mark L. Doczy, Matthew Metz
  • Patent number: 8901740
    Abstract: A contact may be fabricated by a method including depositing a dielectric layer on a substrate having a transistor, etching a first opening in the dielectric layer that extends to a source region, forming an insulator on the source region, forming a contact metal on the insulator, the insulator separating the contact metal from the source region, and filling substantially all of the first opening, wherein the contact metal remains separated from the source region after the first opening is filled.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: December 2, 2014
    Assignee: Intel Corporation
    Inventors: Niloy Mukherjee, Gilbert Dewey, Matthew V. Metz, Jack Kavalieros, Robert S. Chau
  • Patent number: 8872225
    Abstract: An embodiment uses a very thin layer nanostructure (e.g., a Si or SiGe fin) as a template to grow a crystalline, non-lattice matched, epitaxial (EPI) layer. In one embodiment the volume ratio between the nanostructure and EPI layer is such that the EPI layer is thicker than the nanostructure. In some embodiments a very thin bridge layer is included between the nanostructure and EPI. An embodiment includes a CMOS device where EPI layers covering fins (or that once covered fins) are oppositely polarized from one another. An embodiment includes a CMOS device where an EPI layer covering a fin (or that once covered a fin) is oppositely polarized from a bridge layer covering a fin (or that once covered a fin). Thus, various embodiments are disclosed from transferring defects from an EPI layer to a nanostructure (that is left present or removed). Other embodiments are described herein.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: October 28, 2014
    Assignee: Intel Corporation
    Inventors: Benjamin Chu-Kung, Van Le, Robert Chau, Sansaptak Dasgupta, Gilbert Dewey, Niti Goel, Jack Kavalieros, Matthew Metz, Niloy Mukherjee, Ravi Pillarisetty, Willy Rachmady, Marko Radosavljevic, Han Wui Then, Nancy Zelick
  • Patent number: 8816394
    Abstract: A transistor having a narrow bandgap semiconductor source/drain region is described. The transistor includes a gate electrode formed on a gate dielectric layer formed on a silicon layer. A pair of source/drain regions are formed on opposite sides of the gate electrode wherein said pair of source/drain regions comprise a narrow bandgap semiconductor film formed in the silicon layer on opposite sides of the gate electrode.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: August 26, 2014
    Assignee: Intel Corporation
    Inventors: Robert S. Chau, Suman Datta, Jack Kavalieros, Justin K. Brask, Mark L. Doczy, Matthew Metz
  • Publication number: 20140175509
    Abstract: An embodiment concerns forming an EPI film on a substrate where the EPI film has a different lattice constant from the substrate. The EPI film and substrate may include different materials to collectively form a hetero-epitaxial device having, for example, a Si and/or SiGe substrate and a III-V or IV film. The EPI film may be one of multiple EPI layers or films and the films may include different materials from one another and may directly contact one another. Further, the multiple EPI layers may be doped differently from another in terms of doping concentration and/or doping polarity. One embodiment includes creating a horizontally oriented hetero-epitaxial structure. Another embodiment includes a vertically oriented hetero-epitaxial structure. The hetero-epitaxial structures may include, for example, a bipolar junction transistor, heterojunction bipolar transistor, thyristor, and tunneling field effect transistor among others. Other embodiments are described herein.
    Type: Application
    Filed: December 21, 2012
    Publication date: June 26, 2014
    Inventors: BENJAMIN CHU-KUNG, VAN LE, ROBERT CHAU, SANSAPTAK DASGUPTA, GILBERT DEWEY, NITI GOEL, JACK KAVALIEROS, MATTHEW METZ, NILOY MUKHERJEE, RAVI PILLARISETTY, WILLY RACHMADY, MARKO RADOSAVLJEVIC, HAN WUI THEN, NANCY ZELICK
  • Publication number: 20140175512
    Abstract: An embodiment uses a very thin layer nanostructure (e.g., a Si or SiGe fin) as a template to grow a crystalline, non-lattice matched, epitaxial (EPI) layer. In one embodiment the volume ratio between the nanostructure and EPI layer is such that the EPI layer is thicker than the nanostructure. In some embodiments a very thin bridge layer is included between the nanostructure and EPI. An embodiment includes a CMOS device where EPI layers covering fins (or that once covered fins) are oppositely polarized from one another. An embodiment includes a CMOS device where an EPI layer covering a fin (or that once covered a fin) is oppositely polarized from a bridge layer covering a fin (or that once covered a fin). Thus, various embodiments are disclosed from transferring defects from an EPI layer to a nanostructure (that is left present or removed). Other embodiments are described herein.
    Type: Application
    Filed: December 20, 2012
    Publication date: June 26, 2014
    Inventors: BENJAMIN CHU-KUNG, VAN LE, ROBERT CHAU, SANSAPTAK DASGUPTA, GILBERT DEWEY, NITI GOEL, JACK KAVALIEROS, MATTHEW METZ, NILOY MUKHERJEE, RAVI PILLARISETTY, WILLY RACHMADY, MARKO RADOSAVLJEVIC, HAN WUI THEN, NANCY ZELICK
  • Publication number: 20140175378
    Abstract: An embodiment includes depositing a material onto a substrate where the material includes a different lattice constant than the substrate (e.g., III-V or IV epitaxial (EPI) material on a Si substrate). An embodiment includes an EPI layer formed within a trench having walls that narrow as the trench extends upwards. An embodiment includes an EPI layer formed within a trench using multiple growth temperatures. A defect barrier, formed in the EPI layer when the temperature changes, contains defects within the trench and below the defect barrier. The EPI layer above the defect barrier and within the trench is relatively defect free. An embodiment includes an EPI layer annealed within a trench to induce defect annihilation. An embodiment includes an EPI superlattice formed within a trench and covered with a relatively defect free EPI layer (that is still included in the trench). Other embodiments are described herein.
    Type: Application
    Filed: December 20, 2012
    Publication date: June 26, 2014
    Inventors: Niti Goel, Niloy Mukherjee, Seung Hoon Sung, Van Le, Matthew Metz, Jack Kavalieros, RAVI PILLARISETTY, Sanaz Gardner, SANSAPTAK DASGUPTA, Willy Rachmady, BENJAMIN CHU-KUNG, MARKO RADOSAVLJEVIC, Gilbert Dewey, Marc French, JESSICA KACHIAN, SATYARTH SURI, Robert Chau
  • Publication number: 20140175379
    Abstract: An embodiment of the invention includes an epitaxial layer that directly contacts, for example, a nanowire, fin, or pillar in a manner that allows the layer to relax with two or three degrees of freedom. The epitaxial layer may be included in a channel region of a transistor. The nanowire, fin, or pillar may be removed to provide greater access to the epitaxial layer. Doing so may allow for a “all-around gate” structure where the gate surrounds the top, bottom, and sidewalls of the epitaxial layer. Other embodiments are described herein.
    Type: Application
    Filed: December 20, 2012
    Publication date: June 26, 2014
    Inventors: BENJAMIN CHU-KUNG, VAN LE, ROBERT CHAU, SANSAPTAK DASGUPTA, GILBERT DEWEY, NITIKA GOEL, JACK KAVALIEROS, MATTHEW METZ, NILOY MUKHERJEE, RAVI PILLARISETTY, WILLY RACHMADY, MARKO RADOSAVLJEVIC, HAN WUI THEN, NANCY ZELICK
  • Publication number: 20140103456
    Abstract: A transistor having a narrow bandgap semiconductor source/drain region is described. The transistor includes a gate electrode formed on a gate dielectric layer formed on a silicon layer. A pair of source/drain regions are formed on opposite sides of the gate electrode wherein said pair of source/drain regions comprise a narrow bandgap semiconductor film formed in the silicon layer on opposite sides of the gate electrode.
    Type: Application
    Filed: December 20, 2013
    Publication date: April 17, 2014
    Inventors: Robert S. Chau, Suman Datta, Jack Kavalieros, Justin K. Brask, Mark L. Doczy, Matthew Metz
  • Publication number: 20140097495
    Abstract: Embodiments of an apparatus and methods for improving multi-gate device performance are generally described herein. Other embodiments may be described and claimed.
    Type: Application
    Filed: November 25, 2013
    Publication date: April 10, 2014
    Inventors: Ravi Pillarisetty, Brian Doyle, Titash Rakshit, Jack Kavalieros
  • Publication number: 20140099759
    Abstract: Embodiments of an apparatus and methods for providing three-dimensional complementary metal oxide semiconductor devices comprising modulation doped transistors are generally described herein. Other embodiments may be described and claimed.
    Type: Application
    Filed: December 12, 2013
    Publication date: April 10, 2014
    Inventors: Ravi Pillarisetty, Mantu Hudait, Marko Radosavljevic, Willy Rachmady, Gilbert Dewey, Jack Kavalieros
  • Patent number: 8686402
    Abstract: A TFET includes a source region (110, 210), a drain region (120, 220), a channel region (130, 230) between the source region and the drain region, and a gate region (140, 240) adjacent to the channel region. The source region contains a first compound semiconductor including a first Group III material and a first Group V material, and the channel region contains a second compound semiconductor including a second Group III material and a second Group V material. The drain region may contain a third compound semiconductor including a third Group III material and a third Group V material.
    Type: Grant
    Filed: September 2, 2011
    Date of Patent: April 1, 2014
    Inventors: Niti Goel, William Tsai, Jack Kavalieros
  • Patent number: 8680575
    Abstract: Embodiments of the present invention describe a semiconductor device having an buffer structure and methods of fabricating the buffer structure. The buffer structure is formed between a substrate and a quantum well layer to prevent defects in the substrate and quantum well layer due to lattice mismatch. The buffer structure comprises a first buffer layer formed on the substrate, a plurality of blocking members formed on the first buffer layer, and second buffer formed on the plurality of blocking members. The plurality of blocking members prevent the second buffer layer from being deposited directly onto the entire first buffer layer so as to minimize lattice mismatch and prevent defects in the first and second buffer layers.
    Type: Grant
    Filed: January 28, 2011
    Date of Patent: March 25, 2014
    Assignee: Intel Corporation
    Inventors: Prashant Majhi, Jack Kavalieros, Wilman Tsai
  • Patent number: 8664694
    Abstract: A transistor having a narrow bandgap semiconductor source/drain region is described. The transistor includes a gate electrode formed on a gate dielectric layer formed on a silicon layer. A pair of source/drain regions are formed on opposite sides of the gate electrode wherein said pair of source/drain regions comprise a narrow bandgap semiconductor film formed in the silicon layer on opposite sides of the gate electrode.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: March 4, 2014
    Assignee: Intel Corporation
    Inventors: Robert S. Chau, Suman Datta, Jack Kavalieros, Justin K. Brask, Mark L. Doczy, Matthew Metz
  • Publication number: 20140035009
    Abstract: A method of patterning a semiconductor film is described. According to an embodiment of the present invention, a hard mask material is formed on a silicon film having a global crystal orientation wherein the semiconductor film has a first crystal plane and second crystal plane, wherein the first crystal plane is denser than the second crystal plane and wherein the hard mask is formed on the second crystal plane. Next, the hard mask and semiconductor film are patterned into a hard mask covered semiconductor structure. The hard mask covered semiconductor structured is then exposed to a wet etch process which has sufficient chemical strength to etch the second crystal plane but insufficient chemical strength to etch the first crystal plane.
    Type: Application
    Filed: October 8, 2013
    Publication date: February 6, 2014
    Inventors: Justin K. Brask, Jack Kavalieros, Brian S. Doyle, Uday Shah, Suman Datta, Amlan Majumdar, Robert S. Chau
  • Patent number: 8633471
    Abstract: Embodiments of an apparatus and methods for providing three-dimensional complementary metal oxide semiconductor devices comprising modulation doped transistors are generally described herein. Other embodiments may be described and claimed, which may include a modulation doped heterostructure, wherein the modulation doped heterostructure may comprise an active portion having a first bandgap and a delta doped portion having a second bandgap.
    Type: Grant
    Filed: February 23, 2011
    Date of Patent: January 21, 2014
    Assignee: Intel Corporation
    Inventors: Ravi Pillarisetty, Mantu Hudait, Marko Radosavljevic, Willy Rachmady, Gilbert Dewey, Jack Kavalieros
  • Patent number: 8618609
    Abstract: Embodiments of an apparatus and methods for improving multi-gate device performance are generally described herein. Other embodiments may be described and claimed.
    Type: Grant
    Filed: October 1, 2010
    Date of Patent: December 31, 2013
    Assignee: Intel Corporation
    Inventors: Brian Doyle, Titash Rakshit, Jack Kavalieros