Patents by Inventor Mao-Lin Huang

Mao-Lin Huang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220352314
    Abstract: In some embodiments, the present disclosure relates to an integrated chip that includes a first nanosheet field effect transistor (NSFET). The first NSFET includes a first nanosheet channel structure arranged over a substrate, a second nanosheet channel structure arranged directly over the first nanosheet channel structure, and a first gate electrode structure. The first and second nanosheet channel structures extend in parallel between first and second source/drain regions. The first gate electrode structure includes a first conductive ring and a second conductive ring that completely surround outer sidewalls of the first nanosheet channel structure and the second nanosheet channel structure, respectively, and that comprise a first material.
    Type: Application
    Filed: July 20, 2022
    Publication date: November 3, 2022
    Inventors: Chung-Wei Hsu, Hou-Yu Chen, Chih-Hao Wang, Ching-Wei Tsai, Kuo-Cheng Chiang, Kuan-Lun Cheng, Mao-Lin Huang, Jia-Ni Yu, Lung-Kun Chu
  • Publication number: 20220351976
    Abstract: A method includes forming a plurality of nanostructures over a substrate; etching the plurality of nanostructures to form recesses; forming source/drain regions in the recesses; removing first nanostructures of the plurality of nanostructures leaving second nanostructures of the plurality of nanostructures; depositing a gate dielectric over and around the second nano structures; depositing a protective material over the gate dielectric; performing a fluorine treatment on the protective material; removing the protective material; and depositing a first conductive material over the gate dielectric; and depositing a second conductive material over the first conductive material.
    Type: Application
    Filed: July 16, 2021
    Publication date: November 3, 2022
    Inventors: Hsin-Yi Lee, Mao-Lin Huang, Lung-Kun Chu, Huang-Lin Chao, Chi On Chui
  • Publication number: 20220336632
    Abstract: A device includes a substrate, channel layers over the substrate, a gate dielectric layer around the channel layers, a first work function metal layer around the gate dielectric layer, a second work function metal layer over the first work function metal layer, and a passivation layer between the first work function metal layer and the second work function metal layer. The passivation layer merges in space vertically between adjacent ones of the channel layers.
    Type: Application
    Filed: July 6, 2022
    Publication date: October 20, 2022
    Inventors: Mao-Lin Huang, Lung-Kun Chu, Chung-Wei Hsu, Jia-Ni Yu, Kuo-Cheng Chiang, Chih-Hao Wang
  • Publication number: 20220328652
    Abstract: Semiconductor device and the manufacturing method thereof are disclosed. An exemplary semiconductor device comprises first semiconductor layers and second semiconductor layers over a substrate, wherein the first semiconductor layers and the second semiconductor layers are separated and stacked up, and a thickness of each second semiconductor layer is less than a thickness of each first semiconductor layer; a first interfacial layer around each first semiconductor layer; a second interfacial layer around each second semiconductor layer; a first dipole gate dielectric layer around each first semiconductor layer and over the first interfacial layer; a second dipole gate dielectric layer around each second semiconductor layer and over the second interfacial layer; a first gate electrode around each first semiconductor layer and over the first dipole gate dielectric layer; and a second gate electrode around each second semiconductor layer and over the second dipole gate dielectric layer.
    Type: Application
    Filed: June 27, 2022
    Publication date: October 13, 2022
    Inventors: Chung-Wei Hsu, Kuo-Cheng Chiang, Lung-Kun Chu, Mao-Lin Huang, Jia-Ni Yu, Chih-Hao Wang
  • Publication number: 20220320090
    Abstract: A semiconductor device is provided. The semiconductor device includes first channel nanostructures in a first device region and second channel nanostructures in a second device region. The first channel nanostructures are disposed between first and second dielectric fins. The second channel nanostructures are disposed between first and third dielectric fins. A gate dielectric layer is formed to surround each of the first and the second channel nanostructures and over the first, the second and the third dielectric fins. A first work function layer is formed to surround each of the first channel nanostructures. A second work function layer is formed to surround each of the second channel nanostructures. A first gap is present between every adjacent first channel nanostructures and a second gap present is between every adjacent second channel nanostructures.
    Type: Application
    Filed: September 15, 2021
    Publication date: October 6, 2022
    Inventors: Chung-Wei HSU, Kuo-Cheng CHIANG, Mao-Lin HUANG, Lung-Kun CHU, Jia-Ni YU, Kuan-Lun CHENG, Chih-Hao WANG
  • Publication number: 20220320342
    Abstract: A semiconductor device structure is provided. The device includes one or more first semiconductor layers, and a dipole layer surrounding each first semiconductor layer of the one or more first semiconductor layers, wherein the dipole layer comprises germanium. The structure also includes a capping layer surrounding and in contact with the dipole layer, wherein the capping layer comprises silicon, one or more second semiconductor layers disposed adjacent the one or more first semiconductor layers.
    Type: Application
    Filed: March 30, 2021
    Publication date: October 6, 2022
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chung-Wei Hsu, Kuo-Cheng CHIANG, Mao-Lin Huang, LUNG-KUN CHU, Jia-Ni Yu, KUAN-LUN CHENG, CHIH-HAO WANG
  • Publication number: 20220320089
    Abstract: A semiconductor device is provided. The semiconductor device includes first channel nanostructures in a first device region, second channel nanostructures in a second device region, a dielectric fin at a boundary between the first device region and the second device region, a high-k dielectric layer surrounding each of the first channel nanostructures and each of the second channel nanostructures and over the dielectric fin, a first work function layer surrounding each of the first channel nanostructures and over the high-k dielectric layer and a second work function layer surrounding each of the second channel nanostructures and over the high-k dielectric layer and the first work function layer. The first work functional layer fully fills spaces between the first channel nanostructures and has an edge located above the dielectric fin. The second work functional layer fully fills spaces between the second channel nanostructures.
    Type: Application
    Filed: September 15, 2021
    Publication date: October 6, 2022
    Inventors: Lung-Kun CHU, Mao-Lin HUANG, Chung-Wei HSU, Jia-Ni YU, Chun-Fu LU, Kuo-Cheng CHIANG, Kuan-Lun CHENG, Chih-Hao WANG
  • Publication number: 20220302275
    Abstract: A semiconductor device structure, along with methods of forming such, are described. The semiconductor device structure includes a first dielectric feature extending along a first direction, the first dielectric feature comprising a first dielectric layer having a first sidewall and a second sidewall opposing the first sidewall, a first semiconductor layer disposed adjacent the first sidewall, the first semiconductor layer extending along a second direction perpendicular to the first direction, a second dielectric feature extending along the first direction, the second dielectric feature disposed adjacent the first semiconductor layer, and a first gate electrode layer surrounding at least three surfaces of the first semiconductor layer, and a portion of the first gate electrode layer is exposed to a first air gap.
    Type: Application
    Filed: March 19, 2021
    Publication date: September 22, 2022
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Jia-Ni YU, Kuo-Cheng CHIANG, Mao-Lin HUANG, LUNG-KUN CHU, Chung-Wei HSU, Chun-Fu LU, CHIH-HAO WANG, KUAN-LUN CHENG
  • Patent number: 11450664
    Abstract: A semiconductor device structure is provided. The device includes first semiconductor layers and second semiconductor layers disposed below and aligned with the first semiconductor layers. Each first semiconductor layer is surrounded by a first and fourth intermixed layers. The first intermixed layer is disposed between the first semiconductor layer and the fourth intermixed layer and includes a first and second materials. The fourth intermixed layer includes a third and fourth materials. Each second semiconductor layer is surrounded by a second and third intermixed layers. The second intermixed layer is disposed between the second semiconductor layer and the third intermixed layer and includes the first and a fifth material. The third intermixed layer includes the third and a sixth material. The second and fourth material are a dipole material having a first polarity, and the fifth and sixth material are a dipole material having a second polarity opposite the first polarity.
    Type: Grant
    Filed: November 25, 2020
    Date of Patent: September 20, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Mao-Lin Huang, Lung-Kun Chu, Chung-Wei Hsu, Jia-Ni Yu, Kuo-Cheng Chiang, Kuan-Lun Cheng, Chih-Hao Wang
  • Publication number: 20220278224
    Abstract: A method includes forming a dummy gate stack, forming a dielectric layer, with the dummy gate stack located in the dielectric layer, removing the dummy gate stack to form a opening in the dielectric layer, forming a metal layer extending into the opening, and etching back the metal layer. The remaining portions of the metal layer in the opening have edges lower than a top surface of the dielectric layer. A conductive layer is selectively deposited in the opening. The conductive layer is over the metal layer, and the metal layer and the conductive layer in combination form a replacement gate.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 1, 2022
    Inventors: Peng-Soon Lim, Cheng-Lung Hung, Mao-Lin Huang, Weng Chang
  • Publication number: 20220271148
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a fin structure formed over a substrate, and a gate structure formed over the fin structure. The gate structure includes a first layer, and a fill layer over the first layer. The gate structure includes a protection layer formed over the fill layer of the gate structure, and the protection layer is separated from the first layer by the fill layer.
    Type: Application
    Filed: April 9, 2021
    Publication date: August 25, 2022
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Mao-Lin HUANG, Lung-Kun CHU, Chung-Wei HSU, Jia-Ni YU, Chun-Fu LU, Kuo-Cheng CHIANG, Kuan-Lun CHENG, Chih-Hao WANG
  • Patent number: 11417653
    Abstract: A semiconductor structure includes a substrate including a first region and a second region, a first FET device disposed in the first region, and a second FET device disposed in the second region. The first FET device includes a fin structure, a first work function metal layer disposed over the fin structure, and a high-k gate dielectric layer between the first work function metal layer and the fin structure. The second FET device includes a plurality of nanosheets stacked over the substrate and separated from each other, a second work function metal layer surrounding each of the nanosheets, and the high-k gate dielectric layer between the second work function metal layer and each of the nanosheets. In some embodiments, the fin structure has a first width, each of the nanosheets has a second width, and the second width is greater than the first width.
    Type: Grant
    Filed: February 5, 2020
    Date of Patent: August 16, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Jia-Ni Yu, Kuo-Cheng Chiang, Lung-Kun Chu, Chung-Wei Hsu, Chih-Hao Wang, Mao-Lin Huang
  • Patent number: 11387346
    Abstract: A method includes providing first and second channel layers in a p-type region and an n-type region respectively, forming a gate dielectric layer around the first and second channel layers, and forming a sacrificial layer around the gate dielectric layer. The sacrificial layer merges in space between the first channel layers and between the second channel layers. The method further includes etching the sacrificial layer such that only portions of the sacrificial layer in the space between the first channel layers and between the second channel layers remain, forming a mask covering the p-type region and exposing the n-type region, removing the sacrificial layer from the n-type region, removing the mask, and forming an n-type work function metal layer around the gate dielectric layer in the n-type region and over the gate dielectric layer and the sacrificial layer in the p-type region.
    Type: Grant
    Filed: April 24, 2020
    Date of Patent: July 12, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Mao-Lin Huang, Lung-Kun Chu, Chung-Wei Hsu, Jia-Ni Yu, Kuo-Cheng Chiang, Chih-Hao Wang
  • Patent number: 11380774
    Abstract: A method includes forming a dummy gate stack, forming a dielectric layer, with the dummy gate stack located in the dielectric layer, removing the dummy gate stack to form a opening in the dielectric layer, forming a metal layer extending into the opening, and etching back the metal layer. The remaining portions of the metal layer in the opening have edges lower than a top surface of the dielectric layer. A conductive layer is selectively deposited in the opening. The conductive layer is over the metal layer, and the metal layer and the conductive layer in combination form a replacement gate.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: July 5, 2022
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Peng-Soon Lim, Cheng-Lung Hung, Mao-Lin Huang, Weng Chang
  • Patent number: 11374105
    Abstract: Semiconductor device and the manufacturing method thereof are disclosed. An exemplary semiconductor device comprises first semiconductor layers and second semiconductor layers over a substrate, wherein the first semiconductor layers and the second semiconductor layers are separated and stacked up, and a thickness of each second semiconductor layer is less than a thickness of each first semiconductor layer; a first interfacial layer around each first semiconductor layer; a second interfacial layer around each second semiconductor layer; a first dipole gate dielectric layer around each first semiconductor layer and over the first interfacial layer; a second dipole gate dielectric layer around each second semiconductor layer and over the second interfacial layer; a first gate electrode around each first semiconductor layer and over the first dipole gate dielectric layer; and a second gate electrode around each second semiconductor layer and over the second dipole gate dielectric layer.
    Type: Grant
    Filed: March 31, 2020
    Date of Patent: June 28, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chung-Wei Hsu, Kuo-Cheng Chiang, Lung-Kun Chu, Mao-Lin Huang, Jia-Ni Yu, Chih-Hao Wang
  • Publication number: 20220181218
    Abstract: A semiconductor device includes a semiconductor substrate; a plurality of channel regions, including a p-type channel region and an n-type channel region, disposed over the semiconductor substrate; and a gate structure. The gate structure includes a gate dielectric layer disposed over the plurality of channel regions and a work function metal (WFM) structure disposed over the gate dielectric layer. The WFM structure includes an n-type WFM layer over the n-type channel region and not over the p-type channel region and further includes a p-type WFM layer over both the n-type WFM layer and the p-type channel region. The gate structure further includes a fill metal layer disposed over the WFM structure and in direct contact with the p-type WFM layer.
    Type: Application
    Filed: February 28, 2022
    Publication date: June 9, 2022
    Inventors: Lung-Kun Chu, Mao-Lin Huang, Wei-Hao Wu, Kuo-Cheng Chiang
  • Publication number: 20220173096
    Abstract: In some embodiments, the present disclosure relates to an integrated chip. The integrated chip includes a first transistor having a first conductivity type arranged over a substrate. The first transistor includes a first gate electrode layer having a first work function and extending from a first source/drain region to a second source/drain region, and a first channel structure embedded in the first gate electrode layer and extending from the first source/drain region to the second source/drain region. A second transistor having the first conductivity type is arranged laterally beside the first transistor. The second transistor includes a second gate electrode layer having a second work function that is different than the first work function and extending from a third source/drain region to a fourth source/drain region. A second channel structure is embedded in the second gate electrode layer and extends from the third source/drain region to the fourth source/drain region.
    Type: Application
    Filed: February 21, 2022
    Publication date: June 2, 2022
    Inventors: Mao-Lin Huang, Chih-Hao Wang, Kuo-Cheng Chiang, Jia-Ni Yu, Lung-Kun Chu, Chung-Wei Hsu
  • Publication number: 20220165731
    Abstract: A semiconductor device structure is provided. The device includes first semiconductor layers and second semiconductor layers disposed below and aligned with the first semiconductor layers. Each first semiconductor layer is surrounded by a first and fourth intermixed layers. The first intermixed layer is disposed between the first semiconductor layer and the fourth intermixed layer and includes a first and second materials. The fourth intermixed layer includes a third and fourth materials. Each second semiconductor layer is surrounded by a second and third intermixed layers. The second intermixed layer is disposed between the second semiconductor layer and the third intermixed layer and includes the first and a fifth material. The third intermixed layer includes the third and a sixth material. The second and fourth material are a dipole material having a first polarity, and the fifth and sixth material are a dipole material having a second polarity opposite the first polarity.
    Type: Application
    Filed: November 25, 2020
    Publication date: May 26, 2022
    Inventors: Mao-Lin HUANG, Lung-Kun CHU, Chung-Wei HSU, Jia-Ni YU, Kuo-Cheng CHIANG, Kuan-Lun CHENG, Chih-Hao WANG
  • Publication number: 20220140097
    Abstract: A structure has stacks of semiconductor layers over a substrate and adjacent a dielectric feature. A gate dielectric is formed wrapping around each layer and the dielectric feature. A first layer of first gate electrode material is deposited over the gate dielectric and the dielectric feature. The first layer on the dielectric feature is recessed to a first height below a top surface of the dielectric feature. A second layer of the first gate electrode material is deposited over the first layer. The first gate electrode material in a first region of the substrate is removed to expose a portion of the gate dielectric in the first region, while the first gate electrode material in a second region of the substrate is preserved. A second gate electrode material is deposited over the exposed portion of the gate dielectric and over a remaining portion of the first gate electrode material.
    Type: Application
    Filed: April 13, 2021
    Publication date: May 5, 2022
    Inventors: Chung-Wei Hsu, Kuo-Cheng Chiang, Mao-Lin Huang, Lung-Kun Chu, Jia-Ni Yu, Kuan-Lun Cheng, Chih-Hao Wang
  • Publication number: 20220140115
    Abstract: A method of fabricating a device includes providing a fin extending from a substrate, the fin having a plurality of semiconductor layers and a first distance between each adjacent semiconductor layers. The method further includes providing a dielectric fin extending from the substrate where the dielectric fin is adjacent to the plurality of semiconductor layers and there is a second distance between an end of each of the semiconductor layers and a first sidewall of the dielectric fin. The second distance is greater than the first distance. Depositing a dielectric layer over the semiconductor layers and over the first sidewall of the dielectric fin. Forming a first metal layer over the dielectric layer on the semiconductor layers and on the first sidewall of the dielectric fin, wherein portions of the first metal layer disposed on and interposing adjacent semiconductor layers are merged together. Finally removing the first metal layer.
    Type: Application
    Filed: November 2, 2020
    Publication date: May 5, 2022
    Inventors: Lung-Kun Chu, Mao-Lin Huang, Chung-Wei Hsu, Jia-Ni Yu, Kuo-Cheng Chiang, Chih-Hao Wang