Patents by Inventor Norio Kainuma
Norio Kainuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 7507654Abstract: Method for mounting an electronic component on a circuit board firstly flip-chip bonding positioning bumps of the electronic component to pads of the circuit board by applying ultrasonic vibrations to the electronic component. Bonding bumps, whose diameters are shorter than those of the positioning bumps and whose projecting lengths are shorter than those of the positioning bumps, of the electronic component are flip-chip bonded to electrodes of the circuit board by applying ultrasonic vibrations to the electronic element. In this manner, a center of each of the bonding bumps is previously relatively displaced, with respect to a center of each of the electrodes in a width direction, in a direction parallel to a direction to the ultrasonic vibrations.Type: GrantFiled: September 15, 2006Date of Patent: March 24, 2009Assignee: Fujitsu LimitedInventors: Kenji Kobae, Hidehiko Kira, Norio Kainuma, Takayoshi Matsumura
-
Patent number: 7471081Abstract: A slider tester includes a driving unit that rotates a test medium, a set plate that detachably supports a slider as a single body, and an investigating apparatus that is electrically connected to the slider supported by the set plate and investigates the characteristics of the slider. A movable support part 30 that tiltably supports the slider is provided on the set plate. There is also provided a pressing mechanism that elastically presses the slider via the movable support part toward a surface of the medium to dispose the slider floating over the surface of the medium. The pressing mechanism includes an elastic body 56 composed of a plate spring that contacts the movable support part and elastically presses the movable support part.Type: GrantFiled: January 6, 2006Date of Patent: December 30, 2008Assignee: Fujitsu LimitedInventors: Norio Kainuma, Kenji Kobae, Hidehiko Kira, Hiroshi Kobayashi, Shuichi Takeuchi, Takayoshi Matsumura, Hirokazu Yamanishi, Shinji Hiraoka, Yoshiaki Yanagida
-
Publication number: 20080265002Abstract: A method of ultrasonic mounting can increase mounting efficiency by using high-frequency ultrasound and can also mount large semiconductor chips. The method ultrasonically bonds a semiconductor chip 52 to a substrate 50 using an ultrasonic mounting apparatus including a horn 15 that propagates ultrasonic vibration of an ultrasonic vibrator, the horn 15 being made of a ceramic that has a higher vibration propagation speed than metal. The method includes steps of disposing the substrate 50 on a stage 13, disposing the semiconductor chip 52 on the substrate 50, and placing the semiconductor chip 52 in contact with a convex part 15a provided on the horn 15 and applying ultrasonic vibration to bond the semiconductor chip 52 to the substrate 50.Type: ApplicationFiled: November 9, 2007Publication date: October 30, 2008Inventors: Norio Kainuma, Hidehiko Kira, Kenji Kobae, Takayoshi Matsumura
-
Publication number: 20080265003Abstract: A method of ultrasonic mounting can increase mounting efficiency by using high-frequency ultrasound and can also mount large semiconductor chips. The method ultrasonically bonds a semiconductor chip 52 to a substrate 50 using an ultrasonic mounting apparatus including a horn 15 that propagates ultrasonic vibration of an ultrasonic vibrator, the horn 15 being made of a ceramic that has a higher vibration propagation speed than metal. The method includes steps of disposing the substrate 50 on a stage 13, disposing the semiconductor chip 52 on the substrate 50, and placing the semiconductor chip 52 in contact with a convex part 15a provided on the horn 15 and applying ultrasonic vibration to bond the semiconductor chip 52 to the substrate 50.Type: ApplicationFiled: November 9, 2007Publication date: October 30, 2008Inventors: Norio Kainuma, Hidehiko Kira, Kenji Kobae, Takayoshi Matsumura
-
Patent number: 7436062Abstract: An apparatus and method for improving the underfill filling of a semiconductor chip element 100 which is ultrasonically bonded to and mounted on a circuit board. A semiconductor chip element 100 includes a silicon chip 101 and a group of stud bumps 117 formed on a bottom surface 101a of the chip 101. Signal stud bumps 113 are made of gold while power stud bumps 114, ground stud bumps 115 and dummy stud bumps 116 are all made of a gold-palladium alloy, which are harder than the signal stud bumps 113 and thus do not deform easily during ultrasonic treatment. Therefore, in a state in which the semiconductor chip element 100 is mounted, a gap of approximately 30 ?m is maintained between the bottom surface 101a of the chip 100 and a top surface of the circuit board 120 on which the semiconductor chip element 100 is mounted.Type: GrantFiled: August 20, 2002Date of Patent: October 14, 2008Assignee: Fujitsu LimitedInventors: Norio Kainuma, Shunji Baba, Hidehiko Kira, Toru Okada
-
Patent number: 7424966Abstract: A method of ultrasonic mounting can increase mounting efficiency by using high-frequency ultrasound and can also mount large semiconductor chips. The method ultrasonically bonds a semiconductor chip 52 to a substrate 50 using an ultrasonic mounting apparatus including a horn 15 that propagates ultrasonic vibration of an ultrasonic vibrator, the horn 15 being made of a ceramic that has a higher vibration propagation speed than metal. The method includes steps of disposing the substrate 50 on a stage 13, disposing the semiconductor chip 52 on the substrate 50, and placing the semiconductor chip 52 in contact with a convex part 15a provided on the horn 15 and applying ultrasonic vibration to bond the semiconductor chip 52 to the substrate 50.Type: GrantFiled: February 23, 2005Date of Patent: September 16, 2008Assignee: Fujitsu LimitedInventors: Norio Kainuma, Hidehiko Kira, Kenji Kobae, Takayoshi Matsumura
-
Publication number: 20080206587Abstract: An electronic component is equipped with electrode protrusions that make it possible to mount the electronic component without covering connection pads of a circuit board with solder and to dispose the connection pads of the circuit board with a narrow pitch while preventing electrical shorting of the connection electrodes during mounting. A method of manufacturing an electronic component equipped with connection electrodes, where electrode protrusions are covered with solder, includes a step of heating a solder sheet to a semi-molten state and pressing the electronic component onto the solder sheet to place the electrode protrusions in contact with the solder sheet and a step of retracting the electronic component from a position where the electrode protrusions contact the solder sheet to transfer solder onto outside surfaces of the electrode protrusions that contacted the solder sheet.Type: ApplicationFiled: December 6, 2007Publication date: August 28, 2008Applicant: FUJITSU LIMITEDInventors: Norio Kainuma, Kuniko Ishikawa, Hidehiko Kira
-
Publication number: 20080203138Abstract: In a method of mounting an electronic component on a substrate, electrode terminals on at least one of the substrate and the electronic component are composed of solder bumps. The electrode terminals of the substrate and the electrode terminals of the electronic component are placed in contact and ultrasonic vibration is applied to at least one of the substrate and the electronic component to provisionally bond the electrode terminals together. A gap between the substrate and the electronic component is then filled with flux fill, and the electrode terminals of the substrate and the electronic component are bonded by reflowing the solder bumps.Type: ApplicationFiled: December 14, 2007Publication date: August 28, 2008Applicant: FUJITSU LIMITEDInventors: Kuniko Ishikawa, Norio Kainuma, Hidehiko Kira
-
Patent number: 7416921Abstract: A method of flip-chip mounting a semiconductor chip can carry out bonding at normal temperature and improves the positional accuracy of bonding. The method of flip-chip bonding a semiconductor chip 52 includes a step of providing a hardening trigger that is not heat to insulating adhesive 51 either before the semiconductor chip 52 is mounted on the substrate 50 or during bonding; and a step of bonding the bumps of the semiconductor chip to the pads of the substrate 50 by pressure welding or metal combining while hardening of the insulating adhesive 51 is progressing due to provision of the hardening trigger.Type: GrantFiled: February 28, 2005Date of Patent: August 26, 2008Assignee: Fujitsu LimitedInventors: Norio Kainuma, Hidehiko Kira, Kenji Kobae, Takayoshi Matsumura, Kimio Nakamura
-
Patent number: 7394163Abstract: A method of mounting a semiconductor chip in which an IC chip is mounted by filling a gap between the chip and a substrate with adhesive which functions as an underfill. The fillet of the underfill is made to have a preferable shape. To accomplish this, a head IC chip provided with bumps is placed on a suspension that is covered with the underfill adhesive and is provided with pads. A bonding tool presses the head IC chip and applies ultrasonic oscillation to the head IC chip, so that the bumps are properly bonded to the pads. When the head IC chip is pressed and subjected to ultrasonic oscillation, the ultraviolet rays 108 are emitted so as to harden the peripheral portion 151a of the adhesive 151 spread out between the head IC chip 11 and the suspension 12.Type: GrantFiled: July 3, 2002Date of Patent: July 1, 2008Assignee: Fujitsu LimitedInventors: Shunji Baba, Takatoyo Yamakami, Norio Kainuma, Kenji Kobae, Hidehiko Kira, Hiroshi Kobayashi
-
Patent number: 7355285Abstract: The structure of mounting an electronic component on a circuit board is capable of securely flip-chip-bonding the electronic component having bumps, whose separations are very short, to the circuit board without displacement. The structure of mounting an electronic component on a circuit board is characterized in that bumps of the electronic component are respectively flip-chip-bonded to electrodes of the circuit board by applying ultrasonic vibrations to the electronic component, and that a center of each of the bumps is previously relatively displaced, with respect to a center of each of the electrodes in a width direction, in a direction parallel to a direction of the ultrasonic vibrations.Type: GrantFiled: January 25, 2005Date of Patent: April 8, 2008Assignee: Fujitsu LimitedInventors: Kenji Kobae, Hidehiko Kira, Norio Kainuma, Takayoshi Matsumura
-
Patent number: 7350685Abstract: The method is capable of securely mounting an electronic component on a circuit board by applying ultrasonic vibration. The method comprises the step of applying ultrasonic vibrations to the electronic component so as to flip-chip-bond the electronic component to the circuit board having electrodes. Portions of the circuit board, which correspond to peaks of amplitude of vibrations transmitted to the circuit board, are pressed when the ultrasonic vibrations are applied to the electronic component.Type: GrantFiled: January 25, 2005Date of Patent: April 1, 2008Assignee: Fujitsu LimitedInventors: Takayoshi Matsumura, Hidehiko Kira, Kenji Kobae, Norio Kainuma
-
Patent number: 7347347Abstract: A head assembly is provided with a mounting surface, and an integrated circuit chip which is mounted on the mounting surface and processes signals. The integrated circuit chip is covered by a layer which prevents generation of foreign particles from the integrated circuit chip by the provision of the layer.Type: GrantFiled: October 26, 2004Date of Patent: March 25, 2008Assignee: Fujitsu LimitedInventors: Hidehiko Kira, Shunji Baba, Norio Kainuma, Toru Okada, Takatoyo Yamakami, Yasunori Sasaki, Takeshi Komiyama, Kenji Kobae, Hiroshi Kobayashi
-
Publication number: 20080061435Abstract: The structure of mounting an electronic component on a circuit board is capable of securely flip-chip-bonding the electronic component having bumps, whose separations are very short, to the circuit board without displacement. The structure of mounting an electronic component on a circuit board is characterized in that bumps of the electronic component are respectively flip-chip-bonded to electrodes of the circuit board by applying ultrasonic vibrations to the electronic component, and that a center of each of the bumps is previously relatively displaced, with respect to a center of each of the electrodes in a width direction, in a direction parallel to a direction of the ultrasonic vibrations.Type: ApplicationFiled: October 31, 2007Publication date: March 13, 2008Inventors: Kenji Kobae, Hidehiko Kira, Norio Kainuma, Takayoshi Matsumura
-
Publication number: 20070264752Abstract: A method of manufacturing a semiconductor device flip-chip bonds electrode terminals of a substrate and a semiconductor chip together by solid-phase diffusion and underfills a gap between the substrate and the semiconductor chip with a thermosetting resin without the bonds between the terminals breaking due to heat in an underfill hardening step. The method includes a bonding step of flip-chip bonding the electrode terminals of the substrate and the semiconductor chip by solid-phase diffusion, an underfill filling step of filling the gap between the substrate and the semiconductor chip with the underfill material, and the underfill hardening step where the underfill material is heated to the hardening temperature to harden the underfill material. During the underfill hardening step, a member with a lower coefficient of thermal expansion out of the substrate and the semiconductor chip is heated to a higher temperature than the other member.Type: ApplicationFiled: December 6, 2006Publication date: November 15, 2007Applicant: FUJITSU LIMITEDInventors: Norio Kainuma, Hidehiko Kira, Kenji Kobae, Kimio Nakamura, Kuniko Ishikawa, Yukio Ozaki
-
Patent number: 7208059Abstract: The ultrasonic mounting method is capable of uniformly bonding bumps of an electronic component to a circuit board and improving reliability of ultrasonic-mounting the electronic component. The method comprises the step of applying ultrasonic vibrations to the electronic component so as to flip-chip-bond the electronic component to the circuit board having electrodes. The ultrasonic vibrations are applied in a direction parallel to a surface of the electronic component, and loads are vertically applied to the surface of the electronic component in conjunction with vibration cycles of the ultrasonic vibrations.Type: GrantFiled: January 25, 2005Date of Patent: April 24, 2007Assignee: Fujitsu LimitedInventors: Takayoshi Matsumura, Hidehiko Kira, Kenji Kobae, Norio Kainuma
-
Publication number: 20070080190Abstract: When a semiconductor chip is mounted using ultrasonic vibration, a method of mounting makes it possible to bond the semiconductor chip and bonding patterns with sufficient bonding strength without making the construction of a circuit board complex. The method of mounting a semiconductor chip causes ultrasonic vibration to act on the semiconductor chip to mount the semiconductor chip on a circuit board by flip-chip bonding. As the circuit board, a circuit board is used where protrusion patterns are provided at positions on bonding patterns to which the semiconductor chip is bonded corresponding to antinodes of vibration for a case where the bonding patterns resonate due to ultrasonic vibration applied by the semiconductor chip.Type: ApplicationFiled: February 17, 2006Publication date: April 12, 2007Applicant: FUJITSU LIMITEDInventors: Takayoshi Matsumura, Kenji Kobae, Norio Kainuma, Kimio Nakamura
-
Patent number: 7196512Abstract: The magnetic head tester of the present invention drives a medium for rotation to float a slider from the medium so as to test a magnetic head for its characteristics, and the tester includes a holder removably holding the slider opposed to the surface of the medium, and suspension means provided in the holder which has the same function as a suspension supporting the slider in a real apparatus. With this tester, tests can be executed by exchanging the slider alone, and it is unnecessary to discard the suspension even when the magnetic head is judged to be defective, thus the loss of production costs for the suspension and processing costs for assembling the slider in the suspension can be avoided.Type: GrantFiled: November 26, 2003Date of Patent: March 27, 2007Assignee: Fujitsu LimitedInventors: Norio Kainuma, Hidehiko Kira, Kenji Kobae, Hiroshi Kobayashi, Katsutoshi Hirasawa, Takatoyo Yamakami, Masumi Katayama, Shinji Hiraoka
-
Publication number: 20070015311Abstract: The structure of mounting an electronic component on a circuit board is capable of securely flip-chip-bonding the electronic component having bumps, whose separations are very short, to the circuit board without displacement. The structure of mounting an electronic component on a circuit board is characterized in that bumps of the electronic component are respectively flip-chip-bonded to electrodes of the circuit board by applying ultrasonic vibrations to the electronic component, and that a center of each of the bumps is previously relatively displaced, with respect to a center of each of the electrodes in a width direction, in a direction parallel to a direction of the ultrasonic vibrations.Type: ApplicationFiled: September 15, 2006Publication date: January 18, 2007Inventors: Kenji Kobae, Hidehiko Kira, Norio Kainuma, Takayoshi Matsumura
-
Publication number: 20060172575Abstract: A slider tester includes a driving unit that rotates a test medium, a set plate that detachably supports a slider as a single body, and an investigating apparatus that is electrically connected to the slider supported by the set plate and investigates the characteristics of the slider. A movable support part 30 that tiltably supports the slider is provided on the set plate. There is also provided a pressing mechanism that elastically presses the slider via the movable support part toward a surface of the medium to dispose the slider floating over the surface of the medium. The pressing mechanism includes an elastic body 56 composed of a plate spring that contacts the movable support part and elastically presses the movable support part.Type: ApplicationFiled: January 6, 2006Publication date: August 3, 2006Applicant: FUJITSU LIMITED,Inventors: Norio Kainuma, Kenji Kobae, Hidehiko Kira, Hiroshi Kobayashi, Shuichi Takeuchi, Takayoshi Matsumura, Hirokazu Yamanishi, Shinji Hiraoka, Yoshiaki Yanagida