Abstract: An etching method is described, including a first etching step and a second etching step. The temperature of the second etching step is higher than that of the first etching step, such that the after-etching-inspection (AEI) critical dimension is smaller than the after-development-inspection (ADI) critical dimension.

Abstract: A substrate has thereon a conductive region to be partially exposed by the contact hole, a contact etch stop layer overlying the substrate and covering the conductive region, and an inter-layer dielectric (ILD) layer on the contact etch stop layer. A photoresist pattern is formed on the ILD layer. The photoresist pattern has an opening directly above the conductive region. Using the photoresist pattern as an etch hard mask and the contact etch stop layer as an etch stop, an anisotropic dry etching process is performed to etch the ILD layer through the opening, thereby forming an upper hole region. The photoresist pattern is removed. An isotropic dry etching process is performed to dry etching the contact etch stop layer selective to the ILD layer through the upper hole region, thereby forming a widened, lower contact bottom that exposes an increased surface area of underlying conductive region.

Abstract: First, a semiconductor substrate having a first active region and a second active region is provided. The first active region includes a first transistor and the second active region includes a second transistor. A first etching stop layer, a stress layer, and a second etching stop layer are disposed on the first transistor, the second transistor and the isolation structure. A first etching process is performed by using a patterned photoresist disposed on the first active region as a mask to remove the second etching stop layer and a portion of the stress layer from the second active region. The patterned photoresist is removed, and a second etching process is performed by using the second etching stop layer of the first active region as a mask to remove the remaining stress layer and a portion of the first etching stop layer from the second active region.

Abstract: The method of manufacturing an imprinting template according to the present invention utilizes a semiconductor manufacturing process and comprises a step of etching an oxide layer having a thickness of from 1000 to 8000 angstroms on a substrate by a microlithography and etching process, to form a pattern having a plurality of pillar-shaped holes, thereby forming an imprinting plate having a plurality of pillar-shaped holes. A material layer may be filled into the holes and a part of the oxide layer is removed to form an imprinting template having a plurality of pillar-shaped protrusions. Alternatively, a silicon substrate may be used instead of the substrate and the oxide layer. The imprinting template according to the present invention has advantages of mass production, fast production, and low cost, and is suitable to serve as the imprinting plate for making photonic crystals.

Abstract: A method for forming a contact hole. The method comprises steps of performing a substrate having at least a dielectric layer formed thereon and then forming a patterned mask layer on the dielectric layer, wherein the patterned mask layer exposes a portion of the dielectric layer. The dielectric layer is patterned to form a contact hole by using the patterned mask layer as a mask, wherein an aspect ratio of the contact hole is larger than 4. The patterned mask layer is removed and a wet cleaning process is performed. A plasma treatment is performed on the substrate in a first tool system, wherein a gas source for the plasma treatment is a hydrogen-nitrogen-containing gas. A vacuum system of the first tool system is broken and then the substrate is transferred into a second tool system. An argon plasma treatment is performed on the substrate in the second tool system.

Abstract: A method of removing a spacer, a method of manufacturing a metal-oxide-semiconductor transistor device, and a metal-oxide-semiconductor transistor device, in which, before the spacer is removed, a protective layer is deposited on a spacer and on a material layer (such as a salicide layer) formed on the source/drain region and a gate electrode, such that the thickness of the protective layer on the spacer is smaller than the thickness on the material layer, and thereafter, the protective layer is partially removed such that the thickness of the protective layer on the spacer is approximately zero and a portion of the protective layer is remained on the material layer. Accordingly, when the spacer is removed, the material layer may be protected by the protective layer.

Abstract: A semiconductor substrate having an etch stop layer and at least a dielectric layer disposed from bottom to top is provided. The dielectric layer and the etching stop layer is then patterned to form a plurality of openings exposing the semiconductor substrate. A dielectric thin film is subsequently formed to cover the dielectric layer, the sidewalls of the openings, and the semiconductor substrate. The dielectric thin film disposed on the dielectric layer and the semiconductor substrate is then removed while the dielectric thin film disposed on the sidewalls remains.

Abstract: A metal-oxide-semiconductor (MOS) transistor comprising a conductive type MOS transistor, a first etching stop layer, a stress layer and a second etching stop layer is provided. The conductive MOS transistor is disposed on a substrate. The first etching stop layer is covered conformably the conductive type MOS transistor. Furthermore, the stress layer is disposed on the first etching stop layer. The second etching stop layer is disposed on the stress layer.

Abstract: Automatic process control of after-etch-inspection critical dimension. A dielectric layer is deposited over a substrate and is then planarized to a first thickness. A cap oxide layer having a second thickness is deposited, wherein the combination of the first thickness and the second thickness is substantially constant. An ADI CD of a contact hole to be formed on the substrate is altered and pre-determined based on the second thickness of the cap oxide layer. A photoresist layer is formed on the cap oxide layer. An opening having the predetermined ADI CD is formed in the photoresist layer. Using the photoresist layer as an etching mask, the cap oxide layer and the dielectric layer is etched through the opening to form a contact hole having an AEI CD.

Abstract: A process and structure for a metal interconnect includes providing a substrate with a first electric conductor, forming a first dielectric layer and a first patterned hard mask, using the first patterned hard mask to form a first opening and a second electric conductor, forming a second dielectric layer and a second patterned hard mask, using the second patterned hard mask as an etching mask and using a first patterned hard mask as an etch stop layer to form a second opening and a third electric conductor.

Abstract: A method of forming a metal-oxide-semiconductor (MOS) device is provided. The method includes the following steps. First, a conductive type MOS transistor is formed on a substrate. Then, a first etching stop layer is formed over the substrate to cover conformably the conductive type MOS transistor. Thereafter, a stress layer is formed over the first etching stop layer. Then, a second etching stop layer is formed over the stress layer.

Abstract: An etching method is described, including a first etching step that uses a first etching gas including a first fluorinated hydrocarbon compound, and a second etching step that uses a second etching gas including a second fluorinated hydrocarbon compound. The hydrogen content in the first fluorinated hydrocarbon compound is lower than that in the second fluorinated hydrocarbon compound, such that the after-etching-inspection (AEI) critical dimension is smaller than the after-development-inspection (ADI) critical dimension.

Abstract: A method for fabricating a contact hole is provided. A semiconductor substrate having thereon a conductive region is prepared. A dielectric layer is deposited on the semiconductor substrate and the conductive region. An etching resistive layer is coated on the dielectric layer. A silicon-containing hard mask bottom anti-reflection coating (SHB) layer is then coated on the etching resistive layer. A photoresist layer is then coated on the SHB layer. A lithographic process is performed to form a first opening in the photoresist layer. Using the photoresist layer as a hard mask, the SHB layer is etched through the first opening, thereby forming a shrunk, tapered second opening in the SHB layer. Using the etching resistive layer as an etching hard mask, etching the dielectric layer through the second opening to form a contact hole in the dielectric layer.

Abstract: A method of removing a spacer, a method of manufacturing a metal-oxide-semiconductor transistor device, and a metal-oxide-semiconductor transistor device, in which, before the spacer is removed, a protective layer is deposited on a spacer and on a material layer (such as a salicide layer) formed on the source/drain region and a gate electrode, such that the thickness of the protective layer on the spacer is smaller than the thickness on the material layer, and thereafter, the protective layer is partially removed such that the thickness of the protective layer on the spacer is approximately zero and a portion of the protective layer is remained on the material layer. Accordingly, when the spacer is removed, the material layer may be protected by the protective layer.

Abstract: A method of simultaneously controlling the ADI-AEI CD differences of openings having different sizes is disclosed. The openings are formed by: forming an ARC and a photoresist layer with a first and a second opening patterns of different sizes therein on a material layer, and etching the ARC and the material layer with the photoresist layer as a mask to form in the material layer a first/second opening corresponding to the first/second opening pattern, wherein the etching recipe makes the first/second opening smaller than the first/second opening pattern by a first/second size difference (?S1/?S2) and the difference between ?S1 and ?S2 is a relative size difference. The method is characterized by that an etching parameter affecting the relative size difference is set at a first value in etching the ARC and at a second value different from the first value in etching the material layer.

Abstract: The present invention provides a method of defining polysilicon patterns. The method forms a polysilicon layer on a substrate, and a patterned mask on the polysilicon layer. Then, a first etching process is performed to remove a portion of the polysilicon layer not covered by the mask, thus forming a plurality of cavities in the polysilicon layer. A strip process is performed to strip the mask utilizing gases excluding O2. Finally, a second etching process is performed to remove a portion of the polysilicon layer, thus extending the plurality of cavities down to a surface of the substrate.

Abstract: Automatic process control of after-etch-inspection critical dimension. A dielectric layer is deposited over a substrate and is then planarized to a first thickness. A cap oxide layer having a second thickness is deposited, wherein the combination of the first thickness and the second thickness is substantially constant. An ADI CD of a contact hole to be formed on the substrate is altered and pre-determined based on the second thickness of the cap oxide layer. A photoresist layer is formed on the cap oxide layer. An opening having the predetermined ADI CD is formed in the photoresist layer. Using the photoresist layer as an etching mask, the cap oxide layer and the dielectric layer is etched through the opening to form a contact hole having an AEI CD.

Abstract: A CMOS device is provided, comprising a substrate, a first-type MOS transistor, a second-type MOS transistor, a first stress layer, a first liner layer, and a second stress layer. The substrate has a first active area and a second active area, which are separated by an isolation structure. Further, the first-type MOS transistor is disposed on the first active area of the substrate, and the second-type MOS transistor is disposed on the second active area of the substrate. The first stress layer is compliantly disposed on the first-type MOS transistor of the first active area. The first liner layer is compliantly disposed on the first stress layer. The second stress layer is compliantly disposed on the second-type MOS transistor of the second active area.

Abstract: A process and structure for a metal interconnect comprises providing a substrate with a first electric conductor, forming a first dielectric layer and a first patterned hard mask, using the first patterned hard mask to form a first opening and a second electric conductor, forming a second dielectric layer and a second patterned hard mask, using the second patterned hard mask as an etching mask and using a first patterned hard mask as an etch stop layer to form a second opening and a third electric conductor.

Abstract: A method for forming a contact opening is described. A substrate formed with a semiconductor device thereon is provided, and then an etch stop layer, a dielectric layer and a patterned photoresist layer are formed sequentially over the substrate. The exposed dielectric layer and 20% to 90% of the thickness of the exposed etch stop layer are removed to form an opening. After the patterned photoresist layer is removed, an etch step using a reaction gas is conducted to remove the etch stop layer remaining at the bottom of the opening and form a contact opening that exposes a part of the device, wherein the reaction gas is selected from CF4, CHF3 and CH2F2. By using the method, a micro-masking effect is avoided, and oxidation at the bottom of the contact opening conventionally caused by the photoresist removal using oxygen plasma is also avoided.