Patents by Inventor Rahul N. Manepalli

Rahul N. Manepalli has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9458283
    Abstract: Underfill materials for fabricating electronic devices are described. One embodiment includes an underfill composition including an epoxy mixture, an amine hardener component, and a filler. The epoxy mixture may include a first epoxy comprising a bisphenol epoxy, a second epoxy comprising a multifunctional epoxy, and a third epoxy comprising an aliphatic epoxy, the aliphatic epoxy comprising a silicone epoxy. The first, second, and third epoxies each have a different chemical structure. Other embodiments are described and claimed.
    Type: Grant
    Filed: June 22, 2015
    Date of Patent: October 4, 2016
    Assignee: INTEL CORPORATION
    Inventors: Dingying Xu, Nisha Ananthakrishnan, Hong Dong, Rahul N. Manepalli, Nachiket R. Raravikar, Gregory S. Constable
  • Patent number: 9397079
    Abstract: Embodiments of the present disclosure are directed to integrated circuit (IC) package assemblies with three-dimensional (3D) integration of multiple dies, as well as corresponding fabrication methods and systems incorporating such 3D IC package assemblies. A bumpless build-up layer (BBUL) package substrate may be formed on a first die, such as a microprocessor die. Laser radiation may be used to form an opening in a die backside film to expose TSV pads on the back side of the first die. A second die, such as a memory die stack, may be coupled to the first die by die interconnects formed between corresponding TSVs of the first and second dies. Underfill material may be applied to fill some or all of any remaining gap between the first and second dies, and/or an encapsulant may be applied over the second die and/or package substrate. Other embodiments may be described and/or claimed.
    Type: Grant
    Filed: March 2, 2015
    Date of Patent: July 19, 2016
    Assignee: Intel Corporation
    Inventors: Digvijay A. Raorane, Yonggang Li, Rahul N. Manepalli, Javier Soto Gonzalez
  • Publication number: 20160190027
    Abstract: Methods of forming molded panel coreless package structures are described. Those methods and structures may include fabrication of embedded die packages using large panel format and use of molding to improve rigidity of the panel, as well as to embed the die in a non-sacrificial mold material. The methods and structures described include methods for manufacturing thin, coreless substrate architectures which possess low warpage.
    Type: Application
    Filed: March 9, 2016
    Publication date: June 30, 2016
    Applicant: Intel Corporation
    Inventors: Rahul N. Manepalli, Hamid R. Azimi, John S. Guzek
  • Patent number: 9312233
    Abstract: Methods of forming molded panel coreless package structures are described. Those methods and structures may include fabrication of embedded die packages using large panel format and use of molding to improve rigidity of the panel, as well as to embed the die in a non-sacrificial mold material. The methods and structures described include methods for manufacturing thin, coreless substrate architectures which possess low warpage.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: April 12, 2016
    Assignee: Intel Corporation
    Inventors: Rahul N. Manepalli, Hamid R. Azimi, John S. Guzek
  • Publication number: 20150340312
    Abstract: A microelectronic package comprises a die (110, 210) and a plurality of electrically conductive layers (120, 220) and electrically insulating layers (130, 230), including a first electrically insulating layer (131, 231) closer to the die than any other electrically insulating layer) and second (132, 232) and third electrically insulating layers (233). Each electrically insulating layer has a corresponding glass transition temperature, coefficient of thermal expansion, and modulus of elasticity. The modulus of elasticity of the second electrically insulating layer is greater than that for the first electrically insulating layer, while CTE1 for the second electrically insulating layer is greater than CTE1 for the first. CTE2 for the third electrically insulating layer is less than CTE2 for the first electrically insulating layer. In an embodiment an electrically insulating layer is a glass cloth layer (140) that is an outermost layer of the microelectronic package.
    Type: Application
    Filed: August 5, 2015
    Publication date: November 26, 2015
    Applicant: INTEL Corporation
    Inventors: Pramod Malatkar, Drew W. Delaney, Rahul N. Manepalli, Dilan Seneviratne
  • Patent number: 9165914
    Abstract: Methods of forming a microelectronic packaging structure and associated structures formed thereby are described. Those methods may include attaching a patterned die backside film (DBF) on a backside of a die, wherein the patterned DBF comprises an opening surrounding at least one through silicon via (TSV) pad disposed on the backside of the die.
    Type: Grant
    Filed: May 16, 2013
    Date of Patent: October 20, 2015
    Assignee: Intel Corporation
    Inventors: Rahul N. Manepalli, Mohit Mamodia, David Xu, Javier Soto Gonzalez, Edward R. Prack
  • Patent number: 9159649
    Abstract: A microelectronic package comprises a die (110, 210) and a plurality of electrically conductive layers (120, 220) and electrically insulating layers (130, 230), including a first electrically insulating layer (131, 231) closer to the die than any other electrically insulating layer) and second (132, 232) and third electrically insulating layers (233). Each electrically insulating layer has a corresponding glass transition temperature, coefficient of thermal expansion, and modulus of elasticity. The modulus of elasticity of the second electrically insulating layer is greater than that for the first electrically insulating layer, while CTE1 for the second electrically insulating layer is greater than CTE1 for the first. CTE2 for the third electrically insulating layer is less than CTE2 for the first electrically insulating layer. In an embodiment an electrically insulating layer is a glass cloth layer (140) that is an outermost layer of the microelectronic package.
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: October 13, 2015
    Assignee: Intel Corporation
    Inventors: Pramod Malatkar, Drew W. Delaney, Rahul N. Manepalli, Dilan Seneviratne
  • Publication number: 20150284503
    Abstract: Underfill materials for fabricating electronic devices are described. One embodiment includes an underfill composition including an epoxy mixture, an amine hardener component, and a filler. The epoxy mixture may include a first epoxy comprising a bisphenol epoxy, a second epoxy comprising a multifunctional epoxy, and a third epoxy comprising an aliphatic epoxy, the aliphatic epoxy comprising a silicone epoxy. The first, second, and third epoxies each have a different chemical structure. Other embodiments are described and claimed.
    Type: Application
    Filed: June 22, 2015
    Publication date: October 8, 2015
    Inventors: Dingying XU, Nisha ANANTHAKRISHNAN, Hong DONG, Rahul N. MANEPALLI, Nachiket R. RARAVIKAR, Gregory S. CONSTABLE
  • Patent number: 9068067
    Abstract: Underfill materials for fabricating electronic devices are described. One embodiment includes an underfill composition including an epoxy mixture, an amine hardener component, and a filler. The epoxy mixture may include a first epoxy comprising a bisphenol epoxy, a second epoxy comprising a multifunctional epoxy, and a third epoxy comprising an aliphatic epoxy, the aliphatic epoxy comprising a silicone epoxy. The first, second, and third epoxies each have a different chemical structure. Other embodiments are described and claimed.
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: June 30, 2015
    Assignee: INTEL CORPORATION
    Inventors: Dingying Xu, Nisha Ananthakrishnan, Hong Dong, Rahul N. Manepalli, Nachiket Raravikar, Gregory S. Constable
  • Publication number: 20150171067
    Abstract: Embodiments of the present disclosure are directed to integrated circuit (IC) package assemblies with three-dimensional (3D) integration of multiple dies, as well as corresponding fabrication methods and systems incorporating such 3D IC package assemblies. A bumpless build-up layer (BBUL) package substrate may be formed on a first die, such as a microprocessor die. Laser radiation may be used to form an opening in a die backside film to expose TSV pads on the back side of the first die. A second die, such as a memory die stack, may be coupled to the first die by die interconnects formed between corresponding TSVs of the first and second dies. Underfill material may be applied to fill some or all of any remaining gap between the first and second dies, and/or an encapsulant may be applied over the second die and/or package substrate. Other embodiments may be described and/or claimed.
    Type: Application
    Filed: March 2, 2015
    Publication date: June 18, 2015
    Inventors: Digvijay A. Raorane, Yonggang Li, Rahul N. Manepalli, Javier Soto Gonzalez
  • Patent number: 9000599
    Abstract: Embodiments of the present disclosure are directed to integrated circuit (IC) package assemblies with three-dimensional (3D) integration of multiple dies, as well as corresponding fabrication methods and systems incorporating such 3D IC package assemblies. A bumpless build-up layer (BBUL) package substrate may be formed on a first die, such as a microprocessor die. Laser radiation may be used to form an opening in a die backside film to expose TSV pads on the back side of the first die. A second die, such as a memory die stack, may be coupled to the first die by die interconnects formed between corresponding TSVs of the first and second dies. Underfill material may be applied to fill some or all of any remaining gap between the first and second dies, and/or an encapsulant may be applied over the second die and/or package substrate. Other embodiments may be described and/or claimed.
    Type: Grant
    Filed: May 13, 2013
    Date of Patent: April 7, 2015
    Assignee: Intel Corporation
    Inventors: Digvijay A. Raorane, Yonggang Li, Rahul N. Manepalli, Javier Soto Gonzalez
  • Publication number: 20150003000
    Abstract: Methods of forming molded panel coreless package structures are described. Those methods and structures may include fabrication of embedded die packages using large panel format and use of molding to improve rigidity of the panel, as well as to embed the die in a non-sacrificial mold material. The methods and structures described include methods for manufacturing thin, coreless substrate architectures which possess low warpage.
    Type: Application
    Filed: June 27, 2013
    Publication date: January 1, 2015
    Inventors: Rahul N. MANEPALLI, Hamid R. AZIMI, John S. GUZEK
  • Publication number: 20140332975
    Abstract: Embodiments of the present disclosure are directed to integrated circuit (IC) package assemblies with three-dimensional (3D) integration of multiple dies, as well as corresponding fabrication methods and systems incorporating such 3D IC package assemblies. A bumpless build-up layer (BBUL) package substrate may be formed on a first die, such as a microprocessor die. Laser radiation may be used to form an opening in a die backside film to expose TSV pads on the back side of the first die. A second die, such as a memory die stack, may be coupled to the first die by die interconnects formed between corresponding TSVs of the first and second dies. Underfill material may be applied to fill some or all of any remaining gap between the first and second dies, and/or an encapsulant may be applied over the second die and/or package substrate. Other embodiments may be described and/or claimed.
    Type: Application
    Filed: May 13, 2013
    Publication date: November 13, 2014
    Inventors: Digvijay A. Raorane, Yonggang Li, Rahul N. Manepalli, Javier Soto Gonzalez
  • Publication number: 20140175657
    Abstract: Apparatus including a die including a device side with contact points; and a build-up carrier disposed on the device side of the die; and a film disposed on the back side of the die, the film including a markable material including a mark contrast of at least 20 percent. Method including forming a body of a build-up carrier adjacent a device side of a die; and forming a film on a back side of the die, the film including a markable material including a mark contrast of at least 20 percent. Apparatus including a package including a microprocessor disposed in a carrier; a film on the back side of the microprocessor, the film including a markable material including a mark contrast of at least 20 percent; and a printed circuit board coupled to at least a portion of the plurality of conductive posts of the carrier.
    Type: Application
    Filed: December 21, 2012
    Publication date: June 26, 2014
    Inventors: Mihir A. Oka, Rahul N. Manepalli, Dingying Xu, Yosuke Kanaoka, Sergei L. Voronov, Dong Hai Sun
  • Patent number: 8703536
    Abstract: An integrated heat spreader (IHS) lid over a semiconductor die connected to a substrate forms a cavity. A bead of foaming material may be placed within the IHS cavity. During an IHS cure and reflow process the foaming material will expand and fill the IHS cavity and the foam's shape conforms to the various surface features present, encapsulating a thermal interface material (TIM) material, and increasing contact area of the foam sealant.
    Type: Grant
    Filed: June 7, 2013
    Date of Patent: April 22, 2014
    Assignee: Intel Corporation
    Inventors: Paul R. Start, Rahul N. Manepalli
  • Publication number: 20140024176
    Abstract: Integrated heat spreader (IHS) lid over a semiconductor die connected to a substrate forms a cavity. A bead of foaming material may be placed within the INS cavity. During an IHS cure and reflow process the foaming material will expand and fill the IHS cavity and the foam's shape conforms to the various surface features present, encapsulating a thermal interface material (TIM) material, and increasing contact area of the foam sealant.
    Type: Application
    Filed: June 7, 2013
    Publication date: January 23, 2014
    Inventors: Paul R. Start, Rahul N. Manepalli
  • Publication number: 20130270719
    Abstract: A microelectronic package comprises a die (110, 210) and a plurality of electrically conductive layers (120, 220) and electrically insulating layers (130, 230), including a first electrically insulating layer (131, 231) closer to the die than any other electrically insulating layer) and second (132, 232) and third electrically insulating layers (233). Each electrically insulating layer has a corresponding glass transition temperature, coefficient of thermal expansion, and modulus of elasticity. The modulus of elasticity of the second electrically insulating layer is greater than that for the first electrically insulating layer, while CTE1 for the second electrically insulating layer is greater than CTE1 for the first. CTE2 for the third electrically insulating layer is less than CTE2 for the first electrically insulating layer. In an embodiment an electrically insulating layer is a glass cloth layer (140) that is an outermost layer of the microelectronic package.
    Type: Application
    Filed: December 20, 2011
    Publication date: October 17, 2013
    Inventors: Pramod Malatkar, Drew W. Delaney, Rahul N. Manepalli, Dilan Seneviratne
  • Publication number: 20130252376
    Abstract: Methods of forming a microelectronic packaging structure and associated structures formed thereby are described. Those methods may include attaching a patterned die backside film (DBF) on a backside of a die, wherein the patterned DBF comprises an opening surrounding at least one through silicon via (TSV) pad disposed on the backside of the die.
    Type: Application
    Filed: May 16, 2013
    Publication date: September 26, 2013
    Inventors: Rahul N. Manepalli, Mohit Mamodia, David Xu, Javier Soto Gonzalez, Edward R. Prack
  • Patent number: 8508040
    Abstract: An integrated heat spreader (IHS) lid over a semiconductor die connected to a substrate forms a cavity. A bead of foaming material may be placed within the IHS cavity. During an IHS cure and reflow process the foaming material will expand and fill the IHS cavity and the foam's shape conforms to the various surface features present, encapsulating a thermal interface material (TIM) material, and increasing contact area of the foam sealant.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: August 13, 2013
    Assignee: Intel Corporation
    Inventors: Paul R. Start, Rahul N. Manepalli
  • Patent number: 8466559
    Abstract: Methods of forming a microelectronic packaging structure and associated structures formed thereby are described. Those methods may include attaching a patterned die backside film (DBF) on a backside of a die, wherein the patterned DBF comprises an opening surrounding at least one through silicon via (TSV) pad disposed on the backside of the die.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: June 18, 2013
    Assignee: Intel Corporation
    Inventors: Rahul N. Manepalli, Mohit Mamodia, Dingying Xu, Javier S. Gonzalez, Edward R. Prack