Patents by Inventor Rainer Scharp

Rainer Scharp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7409903
    Abstract: The invention relates to a one-piece piston (1) for an internal combustion engine comprising an annular cooling channel (6) which is arranged in the edge area of the piston head (4) and closed by a substantially cylindrical embodied in one-piece ring (18).
    Type: Grant
    Filed: October 4, 2004
    Date of Patent: August 12, 2008
    Assignee: MAHLE GmbH
    Inventor: Rainer Scharp
  • Patent number: 7387100
    Abstract: A piston for an internal combustion engine has a piston head and a piston skirt spaced apart from the piston head by a ring-shaped recess. The piston has at least one pin bore for accommodating a piston pin. A ring-shaped circumferential cooling channel for a coolant is provided in the piston head, which channel is closed off by a cover ring that consists of at least two segments. At least one region of the cover ring projects at least partially into the clear opening of the at least one pin bore, in such a manner that the cover ring simultaneously forms the retaining element for the piston pin.
    Type: Grant
    Filed: July 12, 2006
    Date of Patent: June 17, 2008
    Assignee: MAHLE International GmbH
    Inventors: Rolf-Gerhard Fiedler, Rainer Scharp, Hans-Peter Wieland
  • Publication number: 20080134876
    Abstract: Disclosed is a piston (1) for a combustion engine, comprising an annular grooved reinforcement (4) that is screwed onto an externally threaded (13) collar (12) located in the piston head area via an internal thread (19) which is mounted on the inside of the grooved reinforcement (4). The grooved reinforcement (4) blocks a recess (14) so as to form an annular, closed cooling duct (21). In order to provide the screwed connection between the collar (12) and the grooved reinforcement (4) with sufficient stability, a radially outward area of the collar (12) is equipped with a bend that points towards the hub. Furthermore, the collar (12) is embodied in an elastically resilient manner so as to bend in the direction of the piston head when the grooved reinforcement is screwed in, thus prestressing the screwed connection.
    Type: Application
    Filed: November 28, 2005
    Publication date: June 12, 2008
    Inventor: Rainer Scharp
  • Publication number: 20080121102
    Abstract: Disclosed is a two-part piston (1) for a combustion engine comprising a combustion chamber (16) in the piston head (13). The piston (1) is composed of a basic member (5) and a top part (6) that is screwed to the basic member (5). In order for the combustion pressure to act substantially upon the basic member (5), which is provided with great mechanical stability and load-bearing capacity relative to the pressure prevailing in the combustion chamber, the bottom part of the combustion chamber (16) is molded into the basic member (5), the top part (6) is configured in an essentially annular manner, and the top part (6) enlarges the combustion chamber (16) at the piston head end while delimiting the same in a radially outward direction similar to a collar (19).
    Type: Application
    Filed: November 28, 2005
    Publication date: May 29, 2008
    Inventors: Rainer Scharp, Stefan Fischer
  • Publication number: 20080121204
    Abstract: Disclosed is a multipart, cooled piston for a combustion engine, comprising, in a radially outward direction, an annular cooling duct located on the bottom side that faces away from the piston head. The cooling duct is closed by a cooling duct cover which is embodied as a ring. The cooling duct cover is provided with a tongue in the radially inner zone. The tongue engages into a recess that is molded into the bottom piston part, thus preventing the cooling duct cover from rotating relative to the piston during assembly as well as during operation.
    Type: Application
    Filed: November 28, 2005
    Publication date: May 29, 2008
    Inventor: Rainer Scharp
  • Publication number: 20080121205
    Abstract: Disclosed is a piston (1) for a combustion engine comprising a closed ring element (6) which is disposed in the radially outer peripheral area of the piston head (5) and is joined to the basic piston member (4) by means of a high-temperature resistant adhesive. The basic member (4) is made of forged aluminum while the ring element (6) is made of Ni-resist. A closed, annular cooling duct (15) that comprises holes for delivering and discharging cooling oil is placed between the basic member (4) and the ring element (6), resulting in a piston (1) that has a simple design, can be produced at low cost, and can be subjected to great thermal loads.
    Type: Application
    Filed: November 28, 2005
    Publication date: May 29, 2008
    Applicant: MAHLE INTERNATIONAL GMBH
    Inventor: Rainer Scharp
  • Publication number: 20080060514
    Abstract: The invention relates to an assembled piston (1) for an internal combustion engine, said piston consisting of an upper part (4) provided with a combustion cavity (8), and a lower part (5) that is screwed to the upper part (4) by means of a screw (6) which is arranged coaxially to the piston axis (31). Said screw (6) is embodied as a set screw comprising a hexagon socket (6?) on the inner side of the piston and a head (6?) on the bottom side of the piston, the head (6?) forming part of the bottom of the combustion cavity (8) and being flush therewith (8) in the screwed state.
    Type: Application
    Filed: June 20, 2005
    Publication date: March 13, 2008
    Inventor: Rainer Scharp
  • Publication number: 20080011262
    Abstract: The invention relates to an assembled piston (1) for an internal combustion engine, said piston consisting of an upper part (4) and a lower part (5) that are interconnected by means of an internal hexagon screw (6) consisting of an upper half (37) and lower half (38). The upper half (37) of the internal hexagon screw (6) comprises an external thread (39) which is parallel to the external thread (40) of the lower screw half (38) and has a larger lead angle than the same (40). The lead angle resulting from the difference between the lead angles of the two external threads (39, 40) is very small and contributes to a high strength of the screw connection.
    Type: Application
    Filed: June 17, 2005
    Publication date: January 17, 2008
    Inventors: Rainer Scharp, Peter Kemnitz
  • Publication number: 20070289568
    Abstract: The invention relates to a two-piece piston (1) for an internal combustion engine, comprising a piston upper piece (2) and a piston lower piece (2). A cylindrical moulding (24) is arranged on the underside of the piston upper piece (2), facing away from the piston crown, lying coaxial to the piston axis (15), with two radial outward-facing hooked projections (27) on the end thereof facing away from the piston crown. The piston lower piece (6) has an opening (16) on the piston crown side, in which the cylindrical moulding (24) with the projections (27) is introduced and rotated on assembly of the piston upper piece (2) on the piston lower piece (6), such that the projections (27) engage behind the edge of the opening (16).
    Type: Application
    Filed: November 28, 2005
    Publication date: December 20, 2007
    Inventors: Rainer Scharp, Bernd Mahr
  • Patent number: 7308850
    Abstract: The invention relates to an aluminum piston for a combustion engine having a ring element, which is made of NiResist, is placed in the radially outer edge area of the piston head, and which, together with the base body, forms an annular cooling channel. The ring element is fastened to the base body of the piston via a screwed connection.
    Type: Grant
    Filed: September 1, 2004
    Date of Patent: December 18, 2007
    Assignee: Mahle GmbH
    Inventor: Rainer Scharp
  • Patent number: 7302927
    Abstract: Proposed is a two-part piston 1 for an internal combustion engine, having an upper part 2 that has a pin 31 having an outside thread 32 on the underside of its piston crown 4, and having a lower part 3, which is connected with the upper part 2 by means of a nut 29 screwed onto the pin 31. The lower part 3 has an elastically resilient upper base part 25, onto which an expansion sleeve 26, elastic in the axial direction, is formed, which has an opening 27 having a collar 28, which is directed radially inward, into which the pin 31 is introduced. An elastic compression sleeve 30 is formed onto the nut 29, which sleeve rests against the collar 28. In this connection, the elastic resilience of the base part 25, the expansion sleeve 26, the compression sleeve 30, the pin 31, and the piston crown 4 has the result that the screw connection has a flat characteristic line despite a low compression height of the piston 1, thereby imparting great strength to the screw connection.
    Type: Grant
    Filed: June 12, 2006
    Date of Patent: December 4, 2007
    Assignee: MAHLE International GmbH
    Inventor: Rainer Scharp
  • Publication number: 20070209614
    Abstract: The invention relates to a cooling channel covering for a piston of an internal combustion engine in the form of a spring metal sheet which is measured in such a manner that wear and tear in the region of the surface is prevented, in such a manner that a peripheral gap is produced between the radial, external front side of the spring metal sheet and the radial, external limit of the step-shaped recess.
    Type: Application
    Filed: April 19, 2005
    Publication date: September 13, 2007
    Inventor: Rainer Scharp
  • Publication number: 20070137605
    Abstract: Proposed is a two-part piston 1 for an internal combustion engine, having an upper part 2 that has a pin 31 having an outside thread 32 on the underside of its piston crown 4, and having a lower part 3, which is connected with the upper part 2 by means of a nut 29 screwed onto the pin 31. The lower part 3 has an elastically resilient upper base part 25, onto which an expansion sleeve 26, elastic in the axial direction, is formed, which has an opening 27 having a collar 28, which is directed radially inward, into which the pin 31 is introduced. An elastic compression sleeve 30 is formed onto the nut 29, which sleeve rests against the collar 28. In this connection, the elastic resilience of the base part 25, the expansion sleeve 26, the compression sleeve 30, the pin 31, and the piston crown 4 has the result that the screw connection has a flat characteristic line despite a low compression height of the piston 1, thereby imparting great strength to the screw connection.
    Type: Application
    Filed: June 12, 2006
    Publication date: June 21, 2007
    Inventor: Rainer Scharp
  • Publication number: 20070107215
    Abstract: The invention relates to a method for producing a piston (1) for an internal combustion engine. The inventive method comprises producing the base (4) from aluminum by a forging process, casting, by way of a composite casting process, a ring support (10) which is provided with a cooling channel (15) into an aluminum ring element (6), and then welding the ring element (6) with the base (4).
    Type: Application
    Filed: October 30, 2004
    Publication date: May 17, 2007
    Applicant: MAHLE GMBH
    Inventor: Rainer Scharp
  • Publication number: 20070039460
    Abstract: The invention relates to a one-piece piston (1) for an internal combustion engine comprising an annular cooling channel (6) which is arranged in the edge area of the piston head (4) and closed by a substantially cylindrical embodied in one-piece ring (18).
    Type: Application
    Filed: October 4, 2004
    Publication date: February 22, 2007
    Inventor: Rainer Scharp
  • Publication number: 20070028863
    Abstract: A piston for an internal combustion engine has a piston head and a piston skirt spaced apart from the piston head by a ring-shaped recess. The piston has at least one pin bore for accommodating a piston pin. A ring-shaped circumferential cooling channel for a coolant is provided in the piston head, which channel is closed off by a cover ring that consists of at least two segments. At least one region of the cover ring projects at least partially into the clear opening of the at least one pin bore, in such a manner that the cover ring simultaneously forms the retaining element for the piston pin.
    Type: Application
    Filed: July 12, 2006
    Publication date: February 8, 2007
    Inventors: Rolf-Gerhard Fiedler, Rainer Scharp, Hans-Peter Wieland
  • Publication number: 20060278180
    Abstract: The invention relates to a piston for an internal combustion engine, comprising an essentially cylindrical basis member made of forged aluminum and a ring element that is disposed in the radially outer edge area of the bottom of the piston and forms an annular cooling channel along with the basic member. The ring element is made of cast aluminum and is provided with a ring support for a compression ring, said ring support being made of Ni-resist.
    Type: Application
    Filed: September 1, 2004
    Publication date: December 14, 2006
    Inventor: Rainer Scharp
  • Publication number: 20060243131
    Abstract: The invention relates to an aluminum piston for a combusion engine having a ring element, which is made of NiResist, is placed in the radially outer edge area of the piston head, and which, together with the base body, forms an annular cooling channel. The ring element is fastened to the base body of the piston via a screwed connection.
    Type: Application
    Filed: September 1, 2004
    Publication date: November 2, 2006
    Inventor: Rainer Scharp
  • Patent number: 6957638
    Abstract: A one-piece piston for an internal combustion engine, having a ring-shaped cooling channel arranged in the outer region of the piston head, is proposed, which is closed off by a ring-shaped cooling channel cover structured towards the side of the pin bosses as a support element. This cooling channel cover comprises at least two arc-shaped cover elements the outer edge of which supports the pin-boss-side face of the ring wall.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: October 25, 2005
    Assignee: Mahle GmbH
    Inventor: Rainer Scharp
  • Patent number: 6938603
    Abstract: A method for the production of a one piece piston for an internal combustion engine. The piston has a ring shaped cooling channel arranged in an outer region of a piston head. The channel is partially closed off by a circumferential projection structured as an oil groove. The piston is produced in a simple and inexpensive manner using a piston blank using cutting work such as lathing.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: September 6, 2005
    Assignee: Mahle GmbH
    Inventor: Rainer Scharp