Patents by Inventor Rainer Scharp

Rainer Scharp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20100147250
    Abstract: A piston for an internal combustion engine has a piston crown and a cooling channel disposed close to the piston crown and radially on the outside. The cooling channel is delimited on the underside by ribs uniformly distributed over the circumference, with openings lying between them. The openings of the cooling channel are closed off with two metal cover sheets attached to its underside, in the shape of a half circle. There is at least one oil inflow opening and at least one oil outflow opening in or between the cover sheets.
    Type: Application
    Filed: November 19, 2009
    Publication date: June 17, 2010
    Inventors: Sascha-Oliver Boczek, Rainer Scharp
  • Publication number: 20100107999
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part with a piston crown, and a lower piston part with pin boss supports and pin bosses connected with the pin boss supports. The upper piston part and the lower piston part each have an inner and an outer support element, which elements delimit an outer circumferential cooling channel. The inner support elements delimit a cavity that is open toward the pin bosses. The cavity is provided with a separate cooling oil collector that has at least one cooling oil opening.
    Type: Application
    Filed: March 17, 2009
    Publication date: May 6, 2010
    Inventors: Rainer Scharp, Klaus Keller, Volker Weisse
  • Publication number: 20100107998
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part and a lower piston part. The upper piston part and the lower piston part each have an inner and an outer support element, which elements delimit an outer circumferential cooling channel and an inner cooling chamber, whose cooling chamber bottom has an opening.
    Type: Application
    Filed: March 17, 2009
    Publication date: May 6, 2010
    Inventors: Rainer Scharp, Reiner Mueller, Helmut Edel, Bernd Graf, Stefan Kohnle, Dieter Held, Matthias Seifried
  • Publication number: 20100108016
    Abstract: The present invention relates to a multi-part piston (10, 110) for an internal combustion engine, having an upper piston part (11, 111) having a piston crown (13), and a lower piston part (12), whereby the lower piston part (12) has pin boss supports (32) and pin bosses (18) connected with them, whereby the upper piston part (11) and the lower piston part (12) each have an inner (21, 25) and an outer (22, 26) support element, which elements delimit an outer circumferential cooling channel (29). According to the invention, it is provided that the inner support elements (21, 25) delimit a cavity (31) that is open toward the pin bosses (18), and that the cavity (31) is provided with a separate cooling oil collector (35, 135) that has at least one cooling oil opening (37, 38). The present invention furthermore relates to a method for the production of such a piston.
    Type: Application
    Filed: March 17, 2009
    Publication date: May 6, 2010
    Inventors: Rainer Scharp, Klaus Keller, Volker Weisse
  • Publication number: 20100107868
    Abstract: The present invention relates to a multi-part piston (10) for an internal combustion engine, having an upper piston part (11) having a piston crown (13), and a lower piston part (12), whereby the lower piston part (12) has pin boss supports (32) and pin bosses (18) connected with them, whereby the upper piston part (11) and the lower piston part (12) each have an inner (21, 25) and an outer (22, 26) support element, which elements delimit an outer circumferential cooling channel (29). According to the invention, it is provided that the inner support elements (21, 25) delimit a cavity (31) that is open toward the pin bosses (18), and that the cavity (31) is provided with a separate cooling oil collector (35) that has at least one cooling oil opening (37, 38).
    Type: Application
    Filed: March 17, 2009
    Publication date: May 6, 2010
    Inventors: Rainer Scharp, Klaus Keller, Volker Weisse
  • Publication number: 20100108000
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part having a piston crown, and a lower piston part. The lower piston part has pin boss supports and pin bosses connected with them and the upper piston part and the lower piston part each have an inner and an outer support element, which elements delimit an outer circumferential cooling channel. The inner support elements delimit a cavity that is open toward the pin bosses. The cavity has a separate cooling oil collector that has at least one cooling oil opening. The piston is produced by manufacturing the upper piston part and lower piston part, inserting the cooling oil collector into the upper piston part or lower piston part, and joining the upper and lower piston parts together by friction welding.
    Type: Application
    Filed: October 15, 2009
    Publication date: May 6, 2010
    Inventors: Rainer Scharp, Klaus Keller, Volker Weisse
  • Publication number: 20100108015
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part with a piston crown, and a lower piston part, each of the piston parts having an inner and an outer support element that delimit an outer circumferential cooling channel and an inner cooling chamber. The cooling chamber bottom has an opening. A holding element is disposed in the inner cooling chamber and extends from the underside of the piston crown vertically toward the opening. The holding element carries a closure element that closes the opening and has at least one cooling oil opening.
    Type: Application
    Filed: March 17, 2009
    Publication date: May 6, 2010
    Inventor: Rainer Scharp
  • Publication number: 20100108001
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part having a piston crown, and a lower piston part having pin boss supports and pin bosses connected with them. The upper piston part and lower piston part each have an inner and an outer support element, which delimit an outer circumferential cooling channel. The inner support elements delimit a cavity that is open toward the pin bosses, and the cavity is provided with a separate cooling oil collector that has at least one cooling oil opening. In a method for producing a piston, the upper and lower piston parts are manufactured, the cooling oil collector is inserted into one of the upper and lower piston parts in a region of the cavity, and the upper and lower piston parts are connected together at their support elements.
    Type: Application
    Filed: October 19, 2009
    Publication date: May 6, 2010
    Inventors: Rainer Scharp, Klaus Keller, Volker Weisse, Sascha-Oliver Boczek
  • Patent number: 7685710
    Abstract: The invention relates to a method for producing a piston (1) for an internal combustion engine. The inventive method comprises producing the base (4) from aluminum by a forging process, casting, by way of a composite casting process, a ring support (10) which is provided with a cooling channel (15) into an aluminum ring element (6), and then welding the ring element (6) with the base (4).
    Type: Grant
    Filed: October 30, 2004
    Date of Patent: March 30, 2010
    Assignee: Mahle GmbH
    Inventor: Rainer Scharp
  • Publication number: 20100050862
    Abstract: A piston for an internal combustion engine has a lower piston part and an upper piston part that are connected with one another by friction welding and form an outer circumferential cooling channel. The upper piston part has a circumferential ring belt provided with ring grooves, the inner wall of which delimits the circumferential outer cooling channel. An outer circumferential friction-weld seam is provided below the ring belt, the width of which seam is less than or equal to the wall thickness between the groove root of the ring grooves and the inner wall of the ring belt.
    Type: Application
    Filed: July 15, 2009
    Publication date: March 4, 2010
    Inventors: Peter Kemnitz, Carmen Klusch, Rainer Scharp
  • Patent number: 7628134
    Abstract: The invention relates to a piston for an internal combustion engine comprising an annular cooling channel embodied in the edge area of the piston head and closed on a rod side with a cover consisting of two semicircular half-shells which are oriented with the internal sides thereof towards the piston and provided with a circular groove for arranging the half-shells on a projection embodied on the external side of the piston. The half-shells are provided on the abutting surfaces thereof with rest connections for easily connecting the half-shells to each other.
    Type: Grant
    Filed: October 4, 2004
    Date of Patent: December 8, 2009
    Assignee: Mahle GmbH
    Inventor: Rainer Scharp
  • Publication number: 20090288632
    Abstract: Proposed is a piston (1) for an internal combustion engine having a closed annular duct (4) which is arranged close to the piston head (5) and radially at the outside, which annular duct (4) has, at the piston head side, an annular opening (21) which, in section, has the shape of a trapezium with limbs which taper conically in the direction away from the piston head, and which is closed off by an annular closure element (3) which, in section, has the same trapezium shape as the opening (21), with the closure element (3) being fastened in the opening (21) by means of friction welding.
    Type: Application
    Filed: June 8, 2007
    Publication date: November 26, 2009
    Inventor: Rainer Scharp
  • Patent number: 7600465
    Abstract: Disclosed is a piston (1) for a combustion engine, comprising an annular grooved reinforcement (4) that is screwed onto an externally threaded (13) collar (12) located in the piston head area via an internal thread (19) which is mounted on the inside of the grooved reinforcement (4). The grooved reinforcement (4) blocks a recess (14) so as to form an annular, closed cooling duct (21). In order to provide the screwed connection between the collar (12) and the grooved reinforcement (4) with sufficient stability, a radially outward area of the collar (12) is equipped with a bend that points towards the hub. Furthermore, the collar (12) is embodied in an elastically resilient manner so as to bend in the direction of the piston head when the grooved reinforcement is screwed in, thus prestressing the screwed connection.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: October 13, 2009
    Assignee: Mahle International GmbH
    Inventor: Rainer Scharp
  • Publication number: 20090250033
    Abstract: The invention relates to a piston for an internal combustion engine comprising an annular cooling channel embodied in the edge area of the piston head and closed on a rod side with a cover consisting of two semicircular half-shells which are oriented with the internal sides thereof towards the piston and provided with a circular groove for arranging the half-shells on a projection embodied on the external side of the piston. The half-shells are provided on the abutting surfaces thereof with rest connections for easily connecting the half-shells to each other.
    Type: Application
    Filed: October 4, 2004
    Publication date: October 8, 2009
    Inventor: Rainer Scharp
  • Patent number: 7584694
    Abstract: The invention relates to an assembled piston (1) for an internal combustion engine, said piston consisting of an upper part (4) provided with a combustion cavity (8), and a lower part (5) that is screwed to the upper part (4) by means of a screw (6) which is arranged coaxially to the piston axis (31). Said screw (6) is embodied as a set screw comprising a hexagon socket (6?) on the inner side of the piston and a head (6?) on the bottom side of the piston, the head (6?) forming part of the bottom of the combustion cavity (8) and being flush therewith (8) in the screwed state.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: September 8, 2009
    Assignee: Mahle GmbH
    Inventor: Rainer Scharp
  • Publication number: 20090158925
    Abstract: A method for attaching a ring element to a piston for an internal combustion engine, in which the ring element is screwed onto the piston body by a thread applied to the radially outer surface of a part of the piston crown, a circumferential groove that is open towards the top is formed into the piston crown in the region of the thread, the groove is filled with solder material, the piston is heated until the solder material liquefies and flows between the thread channels of the thread and subsequently, the piston is cooled. As a result, a secure screw connection between the basic piston body and the ring element is obtained. Furthermore, the cooling channel is sealed with regard to the combustion gases, which stand under high pressure and act on the piston crown.
    Type: Application
    Filed: December 9, 2008
    Publication date: June 25, 2009
    Inventor: Rainer Scharp
  • Publication number: 20090056534
    Abstract: The invention relates to a piston (10, 110, 210, 310) for an internal combustion engine, comprising a piston head (11, 111, 211, 311) and a piston shaft (16, 116, 216, 316). The invention is characterized in that on the internal wall (22, 122, 222, 322) of the piston shaft (16, 116, 216, 316) at least one reinforcing rib (25, 125, 225, 325) is provided that extends in parallel to the piston center axis (A).
    Type: Application
    Filed: March 23, 2007
    Publication date: March 5, 2009
    Inventor: Rainer Scharp
  • Publication number: 20080307958
    Abstract: A two-part piston for an internal combustion engine consists of an upper part, a lower part and a circumferential, closed cooling channel radially on the outside and close to the piston crown. The channel is closed off, on its underside, by a cooling channel cover which is connected via a skirt connection with two skirt elements that lie opposite one another. In order to reduce the piston weight and nevertheless avoid secondary movements of the piston, circumferential recesses are provided in the region of the skirt elements, which are delimited by the cooling channel cover on the piston crown side and by the skirt connections on the skirt side. The skirt connections are connected with the radially inner region of the cooling channel cover on the piston crown side, and with the upper regions of the skirt elements on the skirt side.
    Type: Application
    Filed: December 14, 2007
    Publication date: December 18, 2008
    Inventor: Rainer Scharp
  • Patent number: 7464684
    Abstract: The invention relates to an assembled piston (1) for an internal combustion engine, said piston consisting of an upper part (4) and a lower part (5) that are interconnected by means of an internal hexagon screw (6) consisting of an upper half(37) and a lower half (38). The upper half (37) of the internal hexagon screw (6) comprises an external thread (39) which is parallel to the external thread (40) of the lower screw half (38) and has a larger lead angle than the same (40). The lead angle resulting from the difference between the lead angles of the two external threads (39, 40) is very small and contributes to a high strength of the screw connection.
    Type: Grant
    Filed: June 17, 2005
    Date of Patent: December 16, 2008
    Assignee: Mahle GmbH
    Inventors: Rainer Scharp, Peter Kemnitz
  • Patent number: 7415959
    Abstract: The invention relates to a cooling channel covering for a piston of an internal combustion engine in the form of a spring metal sheet which is measured in such a manner that wear and tear in the region of the surface is prevented, in such a manner that a peripheral gap is produced between the radial, external front side of the spring metal sheet and the radial, external limit of the step-shaped recess.
    Type: Grant
    Filed: April 19, 2005
    Date of Patent: August 26, 2008
    Assignee: Mahle GmbH
    Inventor: Rainer Scharp