Patents by Inventor Rainer Scharp
Rainer Scharp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8616161Abstract: A method for the production of a piston for an internal combustion engine, having a circumferential cooling channel, whereby a blank of a lower piston part is forged, and a blank of an upper piston part is produced, the blanks are pre-machined and joined together to form a piston blank, which is finished to produce a piston. At least one depression or recess is formed into the blank of the lower piston part during the forging process. In the finished piston, the depression forms an opening for a coolant inflow and/or a coolant outflow, or the recess forms an excavation groove for a pin securing ring, respectively.Type: GrantFiled: April 18, 2011Date of Patent: December 31, 2013Assignee: MAHLE International GmbHInventors: Rainer Scharp, Klaus Keller
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Patent number: 8550052Abstract: A piston for an internal combustion engine has an upper part and a lower part. The upper part has a collar with a ring rib and the lower part has a wall and a contact part radially within the wall. When the upper part is connected with the lower part by friction welding, the face surfaces of the ring rib, the collar, the wall, and the contact part form friction-welding surfaces and form a cooling channel and a cooling cavity between them. To supply the cooling channel and the cooling cavity with cooling oil, radial bores are introduced into the ring rib, which bores connect the cooling channel with the cooling cavity. In this way, it is guaranteed that a sufficient residual amount of oil collects in the cooling channel and in the cooling cavity, which amount is constantly renewed, and leads to good cooling of the piston crown.Type: GrantFiled: August 9, 2011Date of Patent: October 8, 2013Assignee: MAHLE International GmbHInventors: Klaus Keller, Michael Ullrich, Rainer Scharp
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Patent number: 8544442Abstract: A method for the production of a multi-part piston for an internal combustion engine involves producing an upper piston part having a piston crown as well as an inner and an outer support element, and producing a lower piston part having a skirt and having pin boss supports and pin bosses connected with the pin boss supports, and an inner and an outer support element. A separate cooling oil collector having at least one cooling oil opening is inserted into the upper piston part or the lower piston part. The upper piston part and the lower piston part are connected in such a manner that the inner and outer support elements of the upper and lower piston parts, delimit an outer circumferential cooling channel and a cavity that is open toward the pin bosses and provided with the cooling oil collector.Type: GrantFiled: February 29, 2012Date of Patent: October 1, 2013Assignee: MAHLE International GmbHInventors: Rainer Scharp, Klaus Keller, Volker Weisse
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Patent number: 8528206Abstract: A method for the production of a piston (1) made of steel, for an internal combustion engine, in which the upper piston part (3) is produced using the forging method, and the lower piston part (4) is produced using the forging or casting method, and they are subsequently welded to one another. To simplify the production method and make it cheaper, the upper piston part is forged using the method of semi-hot forming, to finish it to such an extent that further processing of the combustion bowl and of the upper cooling channel regions can be eliminated.Type: GrantFiled: April 18, 2011Date of Patent: September 10, 2013Assignee: MAHLE International GmbHInventors: Rainer Scharp, Gerhard Berr, Sascha-Oliver Boczek, Reiner Mueller
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Patent number: 8453618Abstract: A multi-part piston for an internal combustion engine has an upper piston part with a piston crown, and a lower piston part, each of the piston parts having an inner and an outer support element that delimit an outer circumferential cooling channel and an inner cooling chamber. The cooling chamber bottom has an opening. A holding element is disposed in the inner cooling chamber and extends from the underside of the piston crown vertically toward the opening. The holding element carries a closure element that closes the opening and has at least one cooling oil opening.Type: GrantFiled: December 14, 2011Date of Patent: June 4, 2013Assignee: MAHLE International GmbHInventor: Rainer Scharp
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Patent number: 8434400Abstract: A piston for an internal combustion engine has a lower piston part and an upper piston part that are connected with one another by friction welding and form an outer circumferential cooling channel. The upper piston part has a circumferential ring belt provided with ring grooves, the inner wall of which delimits the circumferential outer cooling channel. An outer circumferential friction-weld seam is provided below the ring belt, the width of which seam is less than or equal to the wall thickness between the groove root of the ring grooves and the inner wall of the ring belt.Type: GrantFiled: July 15, 2009Date of Patent: May 7, 2013Assignee: MAHLE International GmbHInventors: Peter Kemnitz, Carmen Klusch, Rainer Scharp
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Publication number: 20130092024Abstract: A method and apparatus for simultaneously producing a first piston part and a second piston part via a forging device may include an upper die, at least one intermediate die, and a lower die. A first billet may be placed between the upper die and the intermediate die, and a second billet may be placed between the intermediate die and the lower die. The upper die and the lower die may be configured to be moved toward each other, whereby the first piston part is forged from the first billet and the second piston part is forged at the same time from the second billet. The upper die and the lower die may then be configured to be moved apart, and the piston parts may be removed.Type: ApplicationFiled: June 6, 2012Publication date: April 18, 2013Inventors: Klaus Keller, Rainer Scharp
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Patent number: 8371261Abstract: A multi-part piston for an internal combustion engine has an upper piston part having a piston crown, and a lower piston part. The lower piston part has pin boss supports and pin bosses connected with them and the upper piston part and the lower piston part each have an inner and an outer support element, which elements delimit an outer circumferential cooling channel. The inner support elements delimit a cavity that is open toward the pin bosses. The cavity has a separate cooling oil collector that has at least one cooling oil opening. The piston is produced by manufacturing the upper piston part and lower piston part, inserting the cooling oil collector into the upper piston part or lower piston part, and joining the upper and lower piston parts together by friction welding.Type: GrantFiled: October 15, 2009Date of Patent: February 12, 2013Assignee: MAHLE International GmbHInventors: Rainer Scharp, Klaus Keller, Volker Weisse
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Publication number: 20130014722Abstract: A piston for an internal combustion engine has a piston head that has a circumferential cooling channel as well as a combustion bowl having a circumferential bowl wall that makes a transition into a piston crown by way of a bowl edge region. The combustion bowl is formed at least in part by a piston base body and the bowl wall is formed at least in part from an insert. The insert is connected with the piston base body by means of beam welding. A lower weld seam is configured in the bowl wall, which seam encloses an acute angle with the piston center axis (M) and ends in the lower half of the cooling channel. An upper weld seam runs from the cooling channel ceiling to the piston crown and is disposed centered or radially offset toward the outside, with reference to the clear width of the cooling channel.Type: ApplicationFiled: September 6, 2011Publication date: January 17, 2013Applicant: MAHLE International GmbHInventors: Rainer SCHARP, Peter KEMNITZ, Michael Ullrich
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Publication number: 20130008404Abstract: A piston for an internal combustion engine has an upper piston part and a lower piston part, which form an outer circumferential cooling channel. The piston has pin boss connections that lie opposite one another, at which pin bosses are provided, which have pin bores that define a center axis (M). The upper piston part and the lower piston part are connected with one another by way of outer joining surfaces and inner joining surfaces. A bridge that runs essentially parallel to the center axis (M) is configured in the lower piston part, in the region of the pin boss connections. The bridge has two longitudinal sides that delimit an upper bridge surface.Type: ApplicationFiled: August 30, 2011Publication date: January 10, 2013Applicant: MAHLE International GmbHInventors: Sascha-Oliver Boczek, Rainer Scharp
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Publication number: 20130000483Abstract: An exemplary piston assembly and method of making the same are disclosed. An exemplary piston assembly may include a piston crown and skirt. The crown may include radially inner and outer crown mating surfaces, and the crown may define at least in part a cooling gallery extending about a periphery of the crown. The skirt may further include an inner collar wall disposed radially inwardly of a radially inner interface region and extending upwards to a free end. The collar wall may generally enclose the radially inner interface region from the central region.Type: ApplicationFiled: July 1, 2011Publication date: January 3, 2013Inventor: Rainer Scharp
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Publication number: 20120285404Abstract: A piston for an internal combustion engine has a piston head with a circumferential ring belt and a circumferential cooling channel in the region of the ring belt, and a piston skirt having a working surface assigned to each of its major thrust side (DS) and its minor thrust side (GDS). At least one bore that proceeds from the cooling channel is provided. The bore ends in the working surface assigned to the minor thrust side (GDS), in the form of a bore opening, and is disposed at an incline, in such a manner that it encloses an acute angle (?) with the center axis (M) of the piston. The working surface assigned to the minor thrust side has a depression in the region of the bore opening.Type: ApplicationFiled: February 29, 2012Publication date: November 15, 2012Applicant: MAHLE INTERNATIONAL GMBHInventor: Rainer SCHARP
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Publication number: 20120260868Abstract: A piston for an internal combustion engine has a piston head and a piston skirt. The piston head has a circumferential ring belt and a circumferential cooling channel. The piston skirt has a working surface assigned to its major thrust side and to its minor thrust side. A bore that proceeds from the cooling channel is provided, which ends in the working surface assigned to the major thrust side, and is disposed at an incline, in such a manner that the bore exit encloses an acute angle (?) with the center axis (M) of the piston. An opening is formed in the working surface, and a deflection surface inclined relative to the working surface is provided between the bore and the bore exit. The working surface assigned to the major thrust side has a depression which forms at least one oil capture region above the opening.Type: ApplicationFiled: February 29, 2012Publication date: October 18, 2012Applicant: MAHLE INTERNATIONAL GMBHInventor: Rainer SCHARP
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Publication number: 20120240881Abstract: A multi-part piston for an internal combustion engine has an upper piston part having a piston crown, and a lower piston part having pin boss supports and pin bosses connected with them. The upper piston part and lower piston part each have an inner and an outer support element, which delimit an outer circumferential cooling channel. The inner support elements delimit a cavity that is open toward the pin bosses, and the cavity is provided with a separate cooling oil collector that has at least one cooling oil opening.Type: ApplicationFiled: June 6, 2012Publication date: September 27, 2012Applicant: MAHLE INTERNATIONAL GMBHInventors: Rainer SCHARP, Klaus KELLER, Volker WEISSE, Sascha-Oliver BOCZEK
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Publication number: 20120222644Abstract: A piston for an internal combustion engine has a piston head, a piston skirt, and a circumferential recess configured between the piston head and the piston skirt. The piston has a piston base body and a piston ring element. The piston base body has a crown region of a combustion bowl and the piston skirt. The piston ring element has a piston crown, a wall region of the combustion bowl, a circumferential top land, and a circumferential ring belt with ring grooves. The piston ring element has a circumferential cooling channel between the wall region of the combustion bowl and the ring belt, closed with a closure element. The piston base body and the piston ring element have a circumferential joining seam in the region of the combustion bowl, by way of which seam they are non-releasably connected with one another.Type: ApplicationFiled: April 18, 2011Publication date: September 6, 2012Applicant: MAHLE International GmbHInventors: Karlheinz Bing, Michael T. Lapp, Rainer Scharp, Michael Ullrich
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Publication number: 20120222632Abstract: The present invention relates to a piston (10) for an internal combustion engine, having an outer circumferential cooling channel (19) and an inner cooling cavity (21), the cooling cavity bottom (22) of which has an opening (23) that is closed off with a separate closure element (33) that has at least one cooling oil opening (35), whereby the closure element (33) is held, in clamped manner, by means of two engagement elements (37) disposed on the outer edge, in at least one engagement groove (34) provided in the region of the opening (23) of the cooling cavity bottom (22). According to the invention, it is provided that the closure element (33) has at least two spring tabs (38) that support themselves on a contact surface (39) provided in the piston interior, in each instance, in such a manner that the closure element (33) is held in the engagement groove (34) under axial bias.Type: ApplicationFiled: April 18, 2011Publication date: September 6, 2012Applicant: MAHLE International GmbHInventor: Rainer Scharp
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Publication number: 20120222304Abstract: What is proposed is a method for the production of a piston (1) made of steel, for an internal combustion engine, in which the upper piston part (3) is produced using the forging method, and the lower piston part (4) is produced using the forging or casting method, and they are subsequently welded to one another. To simplify the production method and make it cheaper, the upper piston part is forged using the method of semi-hot forming, to finish it to such an extent that further processing of the combustion bowl and of the upper cooling channel regions can be eliminated.Type: ApplicationFiled: April 18, 2011Publication date: September 6, 2012Applicant: MAHLE International GmbHInventors: Rainer Scharp, Gerhard Berr, Sascha-Oliver Boczek, Reiner Mueller
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Publication number: 20120222305Abstract: What is proposed is a method for the production of a piston (1) made of steel, for an internal combustion engine, in which the upper piston part (3) is produced using the forging method, and the lower piston part (4) is produced using the forging or casting method, and they are subsequently welded to one another. To simplify the production method and make it cheaper, the upper piston part is forged using the method of hot forming and of cold calibration, to finish it to such an extent that further processing of the combustion bowl and of the upper cooling channel regions can be eliminated.Type: ApplicationFiled: April 18, 2011Publication date: September 6, 2012Applicant: MAHLE International GmbHInventors: Rainer Scharp, Gerhard Berr, Sascha-Oliver Boczek, Reiner Mueller
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Publication number: 20120160204Abstract: The present invention relates to a piston (10, 110, 210) for an internal combustion engine, having a first piston component (11) and a second piston component (12), which jointly form a circumferential cooling channel (23) that is open toward the second piston component (12), whereby the first piston component (11) forms at least a part of a piston crown (13) as well as an outer circumferential wall (34) of the cooling channel, characterized in that the outer circumferential wall (34) of the cooling channel (23) has a circumferential projection (32) below the piston crown (13), which projection is provided with a circumferential guide surface (33) for coolant, directed radially inward.Type: ApplicationFiled: April 18, 2011Publication date: June 28, 2012Applicant: MAHLE International GmbHInventors: Rainer Scharp, Michael Ullrich
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Publication number: 20120160203Abstract: The present invention relates to a piston (10, 110, 210) for an internal combustion engine, having a first piston component (11) and a second piston component (12), whereby the first piston component (11) and the second piston component (12) form a circumferential cooling channel (23) that is open toward the second piston component, which channel is closed off by means of a circumferential closure element. According to the invention, it is provided that the closure element (25, 125, 225) is connected with the first piston component (11) and extends radially in the direction of the second piston component (12), that the second piston component (12) has a circumferential contact flange (26, 126, 226) that extends radially in the direction of the first piston component (11), and that the closure element (25, 125, 225) lies on the contact flange (26, 126, 226) or that the closure element (325) supports itself on a face surface (331) of the contact flange (326) with a circumferential lower edge (329).Type: ApplicationFiled: April 18, 2011Publication date: June 28, 2012Applicant: MAHLE International GmbHInventor: Rainer Scharp