Patents by Inventor Rainer Scharp

Rainer Scharp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6938537
    Abstract: A piston for an internal combustion engine which comprises a piston body, and a ring element, which together form a basic piston body. When the ring element is screwed onto the piston body, it forms a ring shaped cooling channel which is closed off in a direction of the pin bosses by a projection of the basic body. The projection is structured in the form of an elastically resilient cup spring which is deformed when the ring element is screwed onto the body. This deformation and counter stress, contributes to the strength of the screw connection.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: September 6, 2005
    Assignee: MAHLE GmbH
    Inventor: Rainer Scharp
  • Publication number: 20040250779
    Abstract: A one-piece piston for an internal combustion engine, having a ring-shaped cooling channel arranged in the outer region of the piston head, is proposed, which is closed off by a ring-shaped cooling channel cover structured towards the side of the pin bosses as a support element. This cooling channel cover comprises at least two arc-shaped cover elements the outer edge of which supports the pin-boss-side face of the ring wall.
    Type: Application
    Filed: December 30, 2003
    Publication date: December 16, 2004
    Inventor: Rainer Scharp
  • Publication number: 20040244581
    Abstract: A piston for an internal combustion engine which comprises a piston body, and a ring element, which together form a basic piston body. When the ring element is screwed onto the piston body, it forms a ring shaped cooling channel which is closed off in a direction of the pin bosses by a projection of the basic body. The projection is structured in the form of an elastically resilient cup spring which is deformed when the ring element is screwed onto the body. This deformation and counter stress, contributes to the strength of the screw connection.
    Type: Application
    Filed: December 30, 2003
    Publication date: December 9, 2004
    Inventor: Rainer Scharp
  • Publication number: 20040231631
    Abstract: A method for the production of a one piece piston for an internal combustion engine. The piston has a ring shaped cooling channel arranged in an outer region of a piston head. The channel is partially closed off by a circumferential projection structured as an oil groove. The piston is produced in a simple and inexpensive manner using a piston blank using cutting work such as lathing.
    Type: Application
    Filed: December 30, 2003
    Publication date: November 25, 2004
    Inventor: Rainer Scharp
  • Patent number: 6772846
    Abstract: A method for drilling shaker bores into a cooling channel of a single-part piston, in which gudgeon-pin bosses each having a gudgeon-pin bore and piston shaft elements are molded onto the piston head via a tie-up substantially extending fully around in the form of a ring. Passage bores are drilled into the tie-up coaxially with the shaker bores to be drilled into the cooling channel, and the shaker bore is drilled into the underside of the piston head with a drilling bit inserted in the respective passage bore.
    Type: Grant
    Filed: March 7, 2003
    Date of Patent: August 10, 2004
    Assignee: Mahle GmbH
    Inventor: Rainer Scharp
  • Publication number: 20040140111
    Abstract: A method for drilling shaker bores into a cooling channel of a single-part piston, in which gudgeon-pin bosses each having a gudgeon-pin bore and piston shaft elements are molded onto the piston head via a tie-up substantially extending fully around in the form of a ring. Passage bores are drilled into the tie-up coaxially with the shaker bores to be drilled into the cooling channel, and the shaker bore is drilled into the underside of the piston head with a drilling bit inserted in the respective passage bore.
    Type: Application
    Filed: March 7, 2003
    Publication date: July 22, 2004
    Applicant: MAHLE GmbH
    Inventor: Rainer Scharp
  • Patent number: 6729291
    Abstract: A multipart cooled piston for an internal combustion engine comprises an upper part and a lower part of the piston. The two parts are screwed together via a threaded bolt that is arranged on the upper part of the piston, and a threaded bore that is drilled into the lower part of the piston. The threaded bore is arranged in an area of the lower part of the piston that is thin-walled to such a degree that it is deformed like a plate spring as the two parts of the piston are screwed together, so that no other safety means such as a lock nut are required for securing the assembled piston.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: May 4, 2004
    Assignee: Mahle GmbH
    Inventors: Rainer Scharp, Dieter Messmer
  • Patent number: 6487773
    Abstract: The invention concerns a method of producing a one-part piston which, in the region of the piston ring zone, has a closed cooling duct and a recess between the piston ring zone and the box-shaped piston body. The method comprises the following steps: A piston blank is produced by a forging process and the annular recess is produced by machining so that an upper part of the piston skirt remains connected to a radially inner region below the piston crown. The axial height of the recess corresponds at least to the axial height of the cooling duct. The cooling duct, which is open at the bottom, is produced by machining and hub bores are formed and the outer contour of the piston is finished. The cooling duct, which is open at the bottom, is closed by a two-part cover ring.
    Type: Grant
    Filed: March 23, 2001
    Date of Patent: December 3, 2002
    Assignee: Mahle GmbH
    Inventors: Rainer Scharp, Jochen Ernst Danner
  • Publication number: 20020133946
    Abstract: The invention concerns a method of producing a one-part piston which, in the region of the piston ring zone, has a closed cooling duct and a recess between the piston ring zone and the box-shaped piston body. The method comprises the following steps: A piston blank is produced by a forging process and the annular recess is produced by machining so that an upper part of the piston skirt remains connected to a radially inner region below the piston crown. The axial height of the recess corresponds at least to the axial height of the cooling duct. The cooling duct, which is open at the bottom, is produced by machining and hub bores are formed and the outer contour of the piston is finished. The cooling duct, which is open at the bottom, is closed by a two-part cover ring.
    Type: Application
    Filed: March 23, 2001
    Publication date: September 26, 2002
    Applicant: MAHLE GmbH
    Inventors: Rainer Scharp, Jochen Ernst Danner