Patents by Inventor Rainer Scharp

Rainer Scharp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120151766
    Abstract: A method for the production of a multi-part piston for an internal combustion engine involves producing an upper piston part having a piston crown as well as an inner and an outer support element, and producing a lower piston part having a skirt and having pin boss supports and pin bosses connected with the pin boss supports, and an inner and an outer support element. A separate cooling oil collector having at least one cooling oil opening is inserted into the upper piston part or the lower piston part. The upper piston part and the lower piston part are connected in such a manner that the inner and outer support elements of the upper and lower piston parts, delimit an outer circumferential cooling channel and a cavity that is open toward the pin bosses and provided with the cooling oil collector.
    Type: Application
    Filed: February 29, 2012
    Publication date: June 21, 2012
    Applicant: MAHLE International GmbH
    Inventors: Rainer SCHARP, Klaus KELLER, Volker WEISSE
  • Patent number: 8201537
    Abstract: Proposed is a multi-part cooled piston (1) for an internal combustion engine, which piston (1) is composed of an upper piston part (2) and a lower piston part (6). The upper piston part (2) forms an inner annular cooling duct (11) with the lower piston part (6), which cooling duct (11) is covered by an upper region (31) of the lower piston part (6). The region (31) is of thin-walled design in such a way that it can be deformed in the manner of a plate spring.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: June 19, 2012
    Assignee: MAHLE International GmbH
    Inventor: Rainer Scharp
  • Publication number: 20120145112
    Abstract: The present invention relates to a method for the production of a piston (10, 110) for an internal combustion engine, having a circumferential cooling channel (24), whereby a blank (11?, 111?) of a lower piston part (11, 111) is forged, and a blank (12?) of an upper piston part (12) is produced, the blanks (11?, 111?, 12?) are pre-machined and joined together to form a piston blank (10?, 110?), which is finished to produce a piston (10, 110). According to the invention, it is provided that at least one depression (25) or at least one recess (135), respectively, is formed into the blank (11?, 111?) of the lower piston part (11, 111) during the forging process, whereby in the finished piston (10, 110), the at least one depression (25) forms an opening (33) for a coolant inflow and/or a coolant outflow, or the at least one recess (135) forms an excavation groove (136) for a pin securing ring, respectively.
    Type: Application
    Filed: April 18, 2011
    Publication date: June 14, 2012
    Applicant: MAHLE International GmbH
    Inventor: Rainer Scharp
  • Publication number: 20120131795
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part having a piston crown, and a lower piston part. The lower piston part has pin boss supports and pin bosses connected with them and the upper piston part and the lower piston part each have an inner and an outer support element, which elements delimit an outer circumferential cooling channel. The inner support elements delimit a cavity that is open toward the pin bosses. The cavity has a separate cooling oil collector that has at least one cooling oil opening. The piston is produced by manufacturing the upper piston part and lower piston part, inserting the cooling oil collector into the upper piston part or lower piston part, and joining the upper and lower piston parts together by friction welding.
    Type: Application
    Filed: February 9, 2012
    Publication date: May 31, 2012
    Applicant: MAHLE INTERNATIONAL GMBH
    Inventors: Rainer SCHARP, Klaus KELLER, Volker WEISSE
  • Patent number: 8161934
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part with a piston crown, and a lower piston part with pin boss supports and pin bosses connected with the pin boss supports. The upper piston part and the lower piston part each have an inner and an outer support element, which elements delimit an outer circumferential cooling channel. The inner support elements delimit a cavity that is open toward the pin bosses. The cavity is provided with a separate cooling oil collector that has at least one cooling oil opening.
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: April 24, 2012
    Assignee: MAHLE International GmbH
    Inventors: Rainer Scharp, Klaus Keller, Volker Weisse
  • Publication number: 20120080005
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part with a piston crown, and a lower piston part, each of the piston parts having an inner and an outer support element that delimit an outer circumferential cooling channel and an inner cooling chamber. The cooling chamber bottom has an opening. A holding element is disposed in the inner cooling chamber and extends from the underside of the piston crown vertically toward the opening. The holding element carries a closure element that closes the opening and has at least one cooling oil opening.
    Type: Application
    Filed: December 14, 2011
    Publication date: April 5, 2012
    Applicant: MAHLE INTERNATIONAL GMBH
    Inventor: Rainer SCHARP
  • Patent number: 8146560
    Abstract: The present invention relates to a multi-part piston (10, 110) for an internal combustion engine, having an upper piston part (11, 111) having a piston crown (13), and a lower piston part (12), whereby the lower piston part (12) has pin boss supports (32) and pin bosses (18) connected with them, whereby the upper piston part (11) and the lower piston part (12) each have an inner (21, 25) and an outer (22, 26) support element, which elements delimit an outer circumferential cooling channel (29). According to the invention, it is provided that the inner support elements (21, 25) delimit a cavity (31) that is open toward the pin bosses (18), and that the cavity (31) is provided with a separate cooling oil collector (35, 135) that has at least one cooling oil opening (37, 38). The present invention furthermore relates to a method for the production of such a piston.
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: April 3, 2012
    Assignee: MAHLE International GmbH
    Inventors: Rainer Scharp, Klaus Keller, Volker Weisse
  • Patent number: 8127738
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part with a piston crown, and a lower piston part, each of the piston parts having an inner and an outer support element that delimit an outer circumferential cooling channel and an inner cooling chamber. The cooling chamber bottom has an opening. A holding element is disposed in the inner cooling chamber and extends from the underside of the piston crown vertically toward the opening. The holding element carries a closure element that closes the opening and has at least one cooling oil opening.
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: March 6, 2012
    Assignee: MAHLE International GmbH
    Inventor: Rainer Scharp
  • Publication number: 20120037114
    Abstract: A piston for an internal combustion engine has an upper part and a lower part. The upper part has a collar with a ring rib and the lower part has a wall and a contact part radially within the wall. When the upper part is connected with the lower part by friction welding, the face surfaces of the ring rib, the collar, the wall, and the contact part form friction-welding surfaces and form a cooling channel and a cooling cavity between them. To supply the cooling channel and the cooling cavity with cooling oil, radial bores are introduced into the ring rib, which bores connect the cooling channel with the cooling cavity. In this way, it is guaranteed that a sufficient residual amount of oil collects in the cooling channel and in the cooling cavity, which amount is constantly renewed, and leads to good cooling of the piston crown.
    Type: Application
    Filed: August 9, 2011
    Publication date: February 16, 2012
    Applicant: MAHLE INTERNATIONAL GMBH
    Inventors: Klaus KELLER, Michael ULLRICH, Rainer SCHARP
  • Publication number: 20120037111
    Abstract: A method for producing a piston for an internal combustion engine, composed of first and second piston components, has the following steps: (a) providing a blank of the first piston component composed of a tempered or precipitation-hardened steel, having at least one joining surface, (b) providing a blank of the second piston component composed of a tempered or precipitation-hardened steel, having at least one joining surface, (c) tempering or precipitation-hardening the blanks, (d) friction-welding the joining surfaces of the blanks to produce a piston blank, with the formation of at least one friction-welding seam and a heat influence zone in the region of the at least one friction-welding seam, (e) annealing or low-stress annealing of the piston blank, thereby obtaining the heat influence zone(s), (f) re-machining and/or finishing the piston blank to produce a piston. A piston so produced is also provided.
    Type: Application
    Filed: April 18, 2011
    Publication date: February 16, 2012
    Applicant: MAHLE International GmbH
    Inventors: Rainer Scharp, Klaus Keller
  • Publication number: 20120037113
    Abstract: A method for the production of a piston has the following method steps: (a) providing a blank of a piston base body, having an outer joining surface, an inner joining surface and a circumferential lower cooling channel part that runs between the two joining surfaces, (b) providing a blank of a piston ring element, having an outer joining surface, an inner joining surface and a circumferential upper cooling channel part that runs between the two joining surfaces, (c) forming a circumferential widened region on at least one joining surface, the widened region extending toward the related cooling channel part, (d) connecting the blank of the piston base body with the blank of the piston ring element by way of their joining surfaces, by friction welding, to produce a piston blank, and (e) machining the piston blank further and/or finish-machining it to produce a piston.
    Type: Application
    Filed: August 4, 2011
    Publication date: February 16, 2012
    Applicant: MAHLE International GmbH
    Inventors: Rainer Scharp, Matthias Seifried
  • Publication number: 20120037115
    Abstract: A method for the production of a piston for an internal combustion engine has the following steps: producing an upper piston part having at least one joining surface, b) producing a lower piston part having at least one joining surface, c) producing a direct contact between the at least one joining surface of the upper piston part and the at least one joining surface of the lower piston part, d) heating the upper piston part and the lower piston part by induction or by a direct flow of current over the joining surfaces in the region of the joining surfaces that have been brought into direct contact, e) connecting the upper and lower piston parts with one another to produce a piston by a pressing process, and machining the piston to finish it.
    Type: Application
    Filed: August 9, 2011
    Publication date: February 16, 2012
    Applicant: MAHLE INTERNATIONAL GMBH
    Inventors: Frank SCHNAITER, Karlheinz BING, Rainer SCHARP
  • Publication number: 20120000439
    Abstract: A piston for an internal combustion engine has an upper and a lower piston part. The upper piston part has a cooling cavity on its underside, and the lower piston part has a ceiling element with a cover hood, which closes off the cooling cavity. The cover hood is securely attached on the ceiling element if the central part of the cover element has an oil drain opening, the top of which is formed as a neck, the upper edge of which neck has a circumferential bead having an underside configured as a circumferential undercut, and if the cover hood has a centrally located opening, the edge of which has slits that are distributed over the circumference and lie radially. The cover hood is attached on the neck so that the sheet-metal tabs are snapped in below the undercut, between the slits, and form a secure snap-in connection with the neck.
    Type: Application
    Filed: June 27, 2011
    Publication date: January 5, 2012
    Applicant: MAHLE International GmbH
    Inventors: Rainer Scharp, Sascha-Oliver Boczek
  • Patent number: 8087395
    Abstract: A multi-part piston for an internal combustion engine has an upper piston part and a lower piston part. The upper piston part and the lower piston part each have an inner and an outer support element, which elements delimit an outer circumferential cooling channel and an inner cooling chamber, whose cooling chamber bottom has an opening. The opening is closed off with a separate closure element, which has at least one cooling oil opening.
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: January 3, 2012
    Assignee: MAHLE International GmbH
    Inventors: Rainer Scharp, Reiner Mueller, Helmut Edel, Bernd Graf, Stefan Kohnle, Dieter Held, Matthias Seifried
  • Patent number: 8042512
    Abstract: Proposed is a piston (1) for an internal combustion engine having a closed annular duct (4) which is arranged close to the piston head (5) and radially at the outside, which annular duct (4) has, at the piston head side, an annular opening (21) which, in section, has the shape of a trapezium with limbs which taper conically in the direction away from the piston head, and which is closed off by an annular closure element (3) which, in section, has the same trapezium shape as the opening (21), with the closure element (3) being fastened in the opening (21) by means of friction welding.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: October 25, 2011
    Assignee: MAHLE International GmbH
    Inventor: Rainer Scharp
  • Patent number: 7971355
    Abstract: A method for attaching a ring element to a piston for an internal combustion engine, in which the ring element is screwed onto the piston body by a thread applied to the radially outer surface of a part of the piston crown, a circumferential groove that is open towards the top is formed into the piston crown in the region of the thread, the groove is filled with solder material, the piston is heated until the solder material liquefies and flows between the thread channels of the thread and subsequently, the piston is cooled. As a result, a secure screw connection between the basic piston body and the ring element is obtained. Furthermore, the cooling channel is sealed with regard to the combustion gases, which stand under high pressure and act on the piston crown.
    Type: Grant
    Filed: December 9, 2008
    Date of Patent: July 5, 2011
    Assignee: MAHLE International GmbH
    Inventor: Rainer Scharp
  • Publication number: 20110155080
    Abstract: Proposed is a multi-part cooled piston (1) for an internal combustion engine, which piston (1) is composed of an upper piston part (2) and a lower piston part (6). The upper piston part (2) forms an inner annular cooling duct (11) with the lower piston part (6), which cooling duct (11) is covered by an upper region (31) of the lower piston part (6). The region (31) is of thin-walled design in such a way that it can be deformed in the manner of a plate spring.
    Type: Application
    Filed: June 8, 2007
    Publication date: June 30, 2011
    Inventor: Rainer Scharp
  • Patent number: 7946216
    Abstract: The invention relates to a two-piece piston (1) for an internal combustion engine, comprising a piston upper piece (2) and a piston lower piece (2). A cylindrical molding (24) is arranged on the underside of the piston upper piece (2), facing away from the piston crown, lying coaxial to the piston axis (15), with two radial outward-facing hooked projections (27) on the end thereof facing away from the piston crown. The piston lower piece (6) has an opening (16) on the piston crown side, in which the cylindrical molding (24) with the projections (27) is introduced and rotated on assembly of the piston upper piece (2) on the piston lower piece (6), such that the projections (27) engage behind the edge of the opening (16).
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: May 24, 2011
    Assignee: Mahle International GmbH
    Inventors: Rainer Scharp, Bernd Mahr
  • Patent number: 7762178
    Abstract: A two-part piston for an internal combustion engine consists of an upper part, a lower part and a circumferential, closed cooling channel radially on the outside and close to the piston crown. The channel is closed off, on its underside, by a cooling channel cover which is connected via a skirt connection with two skirt elements that lie opposite one another. In order to reduce the piston weight and nevertheless avoid secondary movements of the piston, circumferential recesses are provided in the region of the skirt elements, which are delimited by the cooling channel cover on the piston crown side and by the skirt connections on the skirt side. The skirt connections are connected with the radially inner region of the cooling channel cover on the piston crown side, and with the upper regions of the skirt elements on the skirt side.
    Type: Grant
    Filed: December 14, 2007
    Date of Patent: July 27, 2010
    Assignee: MAHLE International GmbH
    Inventor: Rainer Scharp
  • Patent number: 7743745
    Abstract: Disclosed is a multipart, cooled piston for a combustion engine, comprising, in a radially outward direction, an annular cooling duct located on the bottom side that faces away from the piston head. The cooling duct is closed by a cooling duct cover which is embodied as a ring. The cooling duct cover is provided with a tongue in the radially inner zone. The tongue engages into a recess that is molded into the bottom piston part, thus preventing the cooling duct cover from rotating relative to the piston during assembly as well as during operation.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: June 29, 2010
    Assignee: Mahle International GmbH
    Inventor: Rainer Scharp