Patents by Inventor Sunil Shanker

Sunil Shanker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9397292
    Abstract: Resistive switching nonvolatile memory elements are provided. A metal-containing layer and an oxide layer for a memory element can be heated using rapid thermal annealing techniques. During heating, the oxide layer may decompose and react with the metal-containing layer. Oxygen from the decomposing oxide layer may form a metal oxide with metal from the metal-containing layer. The resulting metal oxide may exhibit resistive switching for the resistive switching memory elements.
    Type: Grant
    Filed: October 2, 2014
    Date of Patent: July 19, 2016
    Assignee: Intermolecular, Inc.
    Inventors: Pragati Kumar, Sean Barstow, Tony P. Chiang, Sunil Shanker
  • Patent number: 9245744
    Abstract: According to various embodiments of the disclosure, an apparatus and method for enhanced deposition and etch techniques is described, including a pedestal, the pedestal having at least two electrodes embedded in the pedestal, a showerhead above the pedestal, a plasma gas source connected to the showerhead, wherein the showerhead is configured to deliver plasma gas to a processing region between the showerhead and the substrate and a power source operably connected to the showerhead and the at least two electrodes with plasma being substantially contained in an area which corresponds with one electrode of the at least two electrodes.
    Type: Grant
    Filed: April 15, 2014
    Date of Patent: January 26, 2016
    Assignee: Intermolecular, Inc.
    Inventors: Sunil Shanker, Tony P. Chiang, Chi-I Lang
  • Patent number: 9082782
    Abstract: This disclosure provides a method of fabricating a semiconductor stack and associated device, such as a capacitor and DRAM cell. In particular, a bottom electrode has a material selected for lattice matching characteristics. This material may be created from a relatively inexpensive metal oxide which is processed to adopt a conductive, but difficult-to-produce oxide state, with specific crystalline form; to provide one example, specific materials are disclosed that are compatible with the growth of rutile phase titanium dioxide (TiO2) for use as a dielectric, thereby leading to predictable and reproducible higher dielectric constant and lower effective oxide thickness and, thus, greater part density at lower cost.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: July 14, 2015
    Assignee: Intermolecular, Inc.
    Inventors: Hanhong Chen, Toshiyuki Hirota, Pragati Kumar, Xiangxin Rui, Sunil Shanker
  • Publication number: 20150144061
    Abstract: Combinatorial plasma enhanced deposition techniques are described, including designating multiple regions of a substrate, providing a precursor to at least a first region of the multiple regions, and providing a plasma to the first region to deposit a first material on the first region formed using the first precursor, wherein the first material is different from a second material formed on a second region of the substrate.
    Type: Application
    Filed: February 4, 2015
    Publication date: May 28, 2015
    Inventors: Sunil Shanker, Tony P. Chiang
  • Patent number: 9029232
    Abstract: Nonvolatile memory elements that are based on resistive switching memory element layers are provided. A nonvolatile memory element may have a resistive switching metal oxide layer. The resistive switching metal oxide layer may have one or more layers of oxide. A resistive switching metal oxide may be doped with a dopant that increases its melting temperature and enhances its thermal stability. Layers may be formed to enhance the thermal stability of the nonvolatile memory element. An electrode for a nonvolatile memory element may contain a conductive layer and a buffer layer.
    Type: Grant
    Filed: May 19, 2014
    Date of Patent: May 12, 2015
    Assignee: Intermolecular, Inc.
    Inventors: Sandra G Malhotra, Sean Barstow, Tony P. Chiang, Wayne R French, Pragati Kumar, Prashant B Phatak, Sunil Shanker, Wen Wu
  • Patent number: 8980744
    Abstract: This disclosure provides a method of fabricating a semiconductor stack and associated device, such as a capacitor and DRAM cell. In particular, a bottom electrode has a material selected for lattice matching characteristics. This material may be created from a relatively inexpensive metal oxide which is processed to adopt a conductive, but difficult-to-produce oxide state, with specific crystalline form; to provide one example, specific materials are disclosed that are compatible with the growth of rutile phase titanium dioxide (TiO2) for use as a dielectric, thereby leading to predictable and reproducible higher dielectric constant and lower effective oxide thickness and, thus, greater part density at lower cost.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: March 17, 2015
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Hanhong Chen, Toshiyuki Hirota, Pragati Kumar, Xiangxin Rui, Sunil Shanker
  • Patent number: 8980765
    Abstract: Combinatorial plasma enhanced deposition techniques are described, including designating multiple regions of a substrate, providing a precursor to at least a first region of the multiple regions, and providing a plasma to the first region to deposit a first material on the first region formed using the first precursor, wherein the first material is different from a second material formed on a second region of the substrate.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: March 17, 2015
    Assignee: Intermolecular, Inc.
    Inventors: Sunil Shanker, Tony P. Chiang
  • Publication number: 20150056748
    Abstract: Resistive switching nonvolatile memory elements are provided. A metal-containing layer and an oxide layer for a memory element can be heated using rapid thermal annealing techniques. During heating, the oxide layer may decompose and react with the metal-containing layer. Oxygen from the decomposing oxide layer may form a metal oxide with metal from the metal-containing layer. The resulting metal oxide may exhibit resistive switching for the resistive switching memory elements.
    Type: Application
    Filed: October 2, 2014
    Publication date: February 26, 2015
    Inventors: Pragati Kumar, Sean Barstow, Tony P. Chiang, Sunil Shanker
  • Patent number: 8901708
    Abstract: This disclosure provides (a) methods of making an oxide layer (e.g., a dielectric layer) based on yttrium and titanium, to have a high dielectric constant and low leakage characteristic and (b) related devices and structures. An oxide layer having both yttrium and titanium may be fabricated either as an amorphous oxide or as an alternating series of monolayers. In several embodiments, the oxide is characterized by a yttrium contribution to total metal that is specifically controlled. The oxide layer can be produced as the result of a reactive process, if desired, via either a PVD process or, alternatively, via an atomic layer deposition process that employs specific precursor materials to allow for a common process temperature window for both titanium and yttrium reactions.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: December 2, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Imran Hashim, Hanhong Chen, Tony Chiang, Indranil De, Nobumichi Fuchigami, Edward Haywood, Pragati Kumar, Sandra Malhotra, Sunil Shanker
  • Patent number: 8900422
    Abstract: This disclosure provides (a) methods of making an oxide layer (e.g., a dielectric layer) based on yttrium and titanium, to have a high dielectric constant and low leakage characteristic and (b) related devices and structures. An oxide layer having both yttrium and titanium may be fabricated either as an amorphous oxide or as an alternating series of monolayers. In several embodiments, the oxide is characterized by a yttrium contribution to total metal that is specifically controlled. The oxide layer can be produced as the result of a reactive process, if desired, via either a PVD process or, alternatively, via an atomic layer deposition process that employs specific precursor materials to allow for a common process temperature window for both titanium and yttrium reactions.
    Type: Grant
    Filed: April 17, 2009
    Date of Patent: December 2, 2014
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Imran Hashim, Indranil De, Tony Chiang, Edward Haywood, Hanhong Chen, Nobi Fuchigami, Pragati Kumar, Sandra Malhotra, Sunil Shanker
  • Patent number: 8900418
    Abstract: This disclosure provides (a) methods of making an oxide layer (e.g., a dielectric layer) based on yttrium and titanium, to have a high dielectric constant and low leakage characteristic and (b) related devices and structures. An oxide layer having both yttrium and titanium may be fabricated either as an amorphous oxide or as an alternating series of monolayers. In several embodiments, the oxide is characterized by a yttrium contribution to total metal that is specifically controlled. The oxide layer can be produced as the result of a reactive process, if desired, via either a PVD process or, alternatively, via an atomic layer deposition process that employs specific precursor materials to allow for a common process temperature window for both titanium and yttrium reactions.
    Type: Grant
    Filed: November 14, 2012
    Date of Patent: December 2, 2014
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Imran Hashim, Hanhong Chen, Tony Chiang, Indranil De, Nobi Fuchigami, Edward Haywood, Pragati Kumar, Sandra Malhotra, Sunil Shanker
  • Patent number: 8877550
    Abstract: Resistive switching nonvolatile memory elements are provided. A metal-containing layer and an oxide layer for a memory element can be heated using rapid thermal annealing techniques. During heating, the oxide layer may decompose and react with the metal-containing layer. Oxygen from the decomposing oxide layer may form a metal oxide with metal from the metal-containing layer. The resulting metal oxide may exhibit resistive switching for the resistive switching memory elements.
    Type: Grant
    Filed: February 10, 2012
    Date of Patent: November 4, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Pragati Kumar, Sean Barstow, Sunil Shanker, Tony Chiang
  • Publication number: 20140273309
    Abstract: Remote-plasma treatments of surfaces, for example in semiconductor manufacture, can be improved by preferentially exposing the surface to only a selected subset of the plasma species generated by the plasma source. The probability that a selected species reaches the surface, or that an unselected species is quenched or otherwise converted or diverted before reaching the surface, can be manipulated by introducing additional gases with selected properties either at the plasma source or in the process chamber, varying chamber pressure or flow rate to increase or decrease collisions, or changing the dimensions or geometry of the injection ports, conduits and other passages traversed by the species. Some example processes treat surfaces preferentially with relatively low-energy radicals, vary the concentration of radicals at the surface in real time, or clean and passivate in the same unit process.
    Type: Application
    Filed: October 10, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Sandip Niyogi, Sean Barstow, Jay Dedontney, Chi-I Lang, Ratsamee Limdulpaiboon, Martin Romero, Sunil Shanker, James Tsung, J. Watanabe
  • Publication number: 20140256111
    Abstract: Nonvolatile memory elements that are based on resistive switching memory element layers are provided. A nonvolatile memory element may have a resistive switching metal oxide layer. The resistive switching metal oxide layer may have one or more layers of oxide. A resistive switching metal oxide may be doped with a dopant that increases its melting temperature and enhances its thermal stability. Layers may be formed to enhance the thermal stability of the nonvolatile memory element. An electrode for a nonvolatile memory element may contain a conductive layer and a buffer layer.
    Type: Application
    Filed: May 19, 2014
    Publication date: September 11, 2014
    Applicant: Intermolecular Inc.
    Inventors: Sandra G. Malhotra, Sean Barstow, Tony P. Chiang, Wayne R. French, Pragati Kumar, Prashant B. Phatak, Sunil Shanker, Wen Wu
  • Patent number: 8828821
    Abstract: This disclosure provides a method of fabricating a semiconductor stack and associated device such as a capacitor and DRAM cell. In particular, a bottom electrode upon which a dielectric layer is to be grown may have a ruthenium-based surface. Lattice matching of the ruthenium surface with the dielectric layer (e.g., titanium oxide, strontium titanate or barium strontium titanate) helps promote the growth of rutile-phase titanium oxide, thereby leading to higher dielectric constant and lower effective oxide thickness. The ruthenium-based material also provides a high work function material, leading to lower leakage. To mitigate nucleation delay associated with the use of ruthenium, an adherence or glue layer based in titanium may be employed. A pretreatment process may be further employed so as to increase effective capacitor plate area, and thus promote even further improvements in dielectric constant and effective oxide thickness (“EOT”).
    Type: Grant
    Filed: September 18, 2009
    Date of Patent: September 9, 2014
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Hanhong Chen, Nobumichi Fuchigami, Imran Hashim, Pragati Kumar, Sandra Malhotra, Sunil Shanker
  • Patent number: 8821987
    Abstract: Methods and apparatus for processing using a remote plasma source are disclosed. The apparatus includes an outer chamber, a remote plasma source, and a showerhead. Inert gas ports within the showerhead assembly can be used to alter the concentration and energy of reactive radical or reactive neutral species generated by the remote plasma source in different regions of the showerhead. This allows the showerhead to be used to apply a surface treatment to different regions of the surface of a substrate. Varying parameters such as the remote plasma parameters, the inert gas flows, pressure, and the like allow different regions of the substrate to be treated in a combinatorial manner.
    Type: Grant
    Filed: December 17, 2012
    Date of Patent: September 2, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Sunil Shanker, Tony P. Chiang, Chi-I Lang, Sandip Niyogi
  • Patent number: 8821795
    Abstract: A combinatorial screening method and system are provided. The combinatorial system and method provide rapid data generation for characterization of phase change material. The characterization data is collected through a multipoint probe card where multiple regions are characterized in a single annealing cycle.
    Type: Grant
    Filed: July 16, 2009
    Date of Patent: September 2, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Imran Hashim, Sandra Malhotra, Ryan Clarke, Sunil Shanker, Yun Wang, Yoram Schwarz
  • Patent number: 8815157
    Abstract: A combinatorial screening method and system are provided. The combinatorial system and method provide rapid data generation for characterization of phase change material. The characterization data is collected through a multipoint probe card where multiple regions are characterized in a single annealing cycle.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: August 26, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Imran Hashim, Ryan Clarke, Sandra Malhotra, Yoram Schwarz, Sunil Shanker, Yun Wang
  • Patent number: 8809161
    Abstract: Methods of this invention relate to filling gaps on substrates with a solid dielectric material by forming a flowable film in the gap. The flowable film provides consistent, void-free gap fill. The film is then converted to a solid dielectric material. In this manner gaps on the substrate are filled with a solid dielectric material. According to various embodiments, the methods involve reacting a dielectric precursor with an oxidant to form the dielectric material. In certain embodiments, the dielectric precursor condenses and subsequently reacts with the oxidant to form dielectric material. In certain embodiments, vapor phase reactants react to form a condensed flowable film.
    Type: Grant
    Filed: July 3, 2013
    Date of Patent: August 19, 2014
    Assignee: Novellus Systems, Inc.
    Inventors: Vishal Gauri, Raashina Humayun, Chi-I Lang, Judy H. Huang, Michael Barnes, Sunil Shanker
  • Publication number: 20140227880
    Abstract: According to various embodiments of the disclosure, an apparatus and method for enhanced deposition and etch techniques is described, including a pedestal, the pedestal having at least two electrodes embedded in the pedestal, a showerhead above the pedestal, a plasma gas source connected to the showerhead, wherein the showerhead is configured to deliver plasma gas to a processing region between the showerhead and the substrate and a power source operably connected to the showerhead and the at least two electrodes with plasma being substantially contained in an area which corresponds with one electrode of the at least two electrodes.
    Type: Application
    Filed: April 15, 2014
    Publication date: August 14, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Sunil Shanker, Tony P. Chiang, Chi-I Lang