Patents by Inventor Takuya Futase

Takuya Futase has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9478461
    Abstract: Wide and narrow mandrels that are used to form sidewall spacers for patterning are formed in a sacrificial layer with openings in wide mandrels near sides of the wide mandrels. Sidewall spacers are formed on the sides of mandrels and the sacrificial layer is removed. The sidewall spacers are then used for patterning of underlying layers.
    Type: Grant
    Filed: September 24, 2014
    Date of Patent: October 25, 2016
    Assignee: SanDisk Technologies LLC
    Inventors: Kiyokazu Shishido, Takuya Futase, Hiroto Ohori, Kotaro Jinnouchi, Noritaka Fukuo, Yuji Takahashi, Fumiaki Toyama
  • Patent number: 9466523
    Abstract: Contact holes are constrained to their designated active areas by etch-resistant walls so that they cannot contact adjacent active areas. Etch-resistant walls provide outer limits for any contact hole bending that may occur and thus keep contact holes substantially vertical. Mask openings for contact hole formation may be large so that they overlap etch-resistant walls.
    Type: Grant
    Filed: July 29, 2014
    Date of Patent: October 11, 2016
    Assignee: SanDisk Technologies LLC
    Inventors: Tomoyasu Kakegawa, Takuya Futase, Katsuo Yamada, Keita Kumamoto, Hirotada Tobita
  • Patent number: 9443910
    Abstract: A three-dimensional (3D) non-volatile memory array having a silicide bit line and method of fabricating is disclosed. The fabrication technique may comprise forming a metal silicide for at least a portion of the bit line. The device has reversible resistivity material between the word lines and the bit lines. The reversible resistivity material may be a metal oxide. The metal that is used to form the silicide may serve as an oxygen scavenger to draw oxygen away from the silicon, thus preventing formation of silicon oxide between the reversible resistivity material and the bit line. The metal silicide may also help prevent formation of a depletion layer in silicon in the bit line.
    Type: Grant
    Filed: July 9, 2015
    Date of Patent: September 13, 2016
    Assignee: SanDisk Technologies LLC
    Inventors: Kan Fujiwara, Takuya Futase, Toshihiro Iizuka, Shin Kikuchi, Yoichiro Tanaka, Akio Nishida, Christopher J Petti
  • Patent number: 9401305
    Abstract: A pattern of parallel lines defines first regions where no conductive material is to be located, a distance between adjacent lines in the first regions being smaller than a predetermined distance, and defines second regions where conductive material is to be located, a distance between adjacent lines in the second regions being larger than the predetermined distance. A subsequent layer caps air gaps between lines in the first regions. Conductive material is then deposited and planarized to form lines of conductive material in the second regions.
    Type: Grant
    Filed: November 5, 2014
    Date of Patent: July 26, 2016
    Assignee: SanDisk Technologies LLC
    Inventors: Yuji Takahashi, Takuya Futase, Yoko Furihata, Satoshi Kamata
  • Publication number: 20160204059
    Abstract: Trenches are formed partially through a sacrificial layer at locations where bit lines are to be formed with some sacrificial material overlying vias. The trenches are lined with a protective layer and then the trenches are extended to expose vias. Bit lines are formed. Then sacrificial material is removed from between bit lines while portions of the protective layer remain to protect the bit lines.
    Type: Application
    Filed: January 9, 2015
    Publication date: July 14, 2016
    Inventors: Noritaka Fukuo, Takuya Futase, Katsuo Yamada, Yuji Takahashi, Tomoyasu Kakegawa
  • Patent number: 9391081
    Abstract: A first depression and a second depression are formed in an upper surface of a first metal layer. A dielectric layer is formed over the first metal layer. Subsequently, a wide trench is formed in the dielectric layer, the wide trench extending deeper in a first outer region and in a second outer region than in a central region located between the first outer region and the second outer region, the first outer region overlying the first depression and the second outer region overlying the second depression.
    Type: Grant
    Filed: September 8, 2015
    Date of Patent: July 12, 2016
    Assignee: SanDisk Technologies LLC
    Inventors: Kiyokazu Shishido, Takuya Futase, Noritaka Fukuo, Yuji Takahashi, Shunsuke Watanabe, Katsuo Yamada, Masami Uozaki
  • Publication number: 20160126130
    Abstract: A pattern of parallel lines defines first regions where no conductive material is to be located, a distance between adjacent lines in the first regions being smaller than a predetermined distance, and defines second regions where conductive material is to be located, a distance between adjacent lines in the second regions being larger than the predetermined distance. A subsequent layer caps air gaps between lines in the first regions. Conductive material is then deposited and planarized to form lines of conductive material in the second regions.
    Type: Application
    Filed: November 5, 2014
    Publication date: May 5, 2016
    Inventors: Yuji Takahashi, Takuya Futase, Yoko Furihata, Satoshi Kamata
  • Publication number: 20160126179
    Abstract: A stack of layers is formed that includes first, second, and third dielectric layers. Contact plugs are then formed extending through the stack. Then a fourth dielectric layer is formed over the stack and contact plugs and trenches are formed through the fourth and third dielectric layers, extending to the second dielectric layer and exposing contact plugs.
    Type: Application
    Filed: November 5, 2014
    Publication date: May 5, 2016
    Inventors: Yuji Takahashi, Takuya Futase, Noritaka Fukuo, Katsuo Yamada, Tomoyasu Kakegawa
  • Publication number: 20160111326
    Abstract: Dummy bit lines of are formed in a sacrificial layer at locations where bit lines are to be formed, with bit lines separated by trenches that extend through the sacrificial layer. Enclosed air gap structures are formed in the trenches between the dummy bit lines. Subsequently, the dummy bit lines are replaced with metal to form bit lines.
    Type: Application
    Filed: October 21, 2014
    Publication date: April 21, 2016
    Inventors: Hiroto Ohori, Takuya Futase, Yuji Takahashi, Toshiyuki Sega, Kiyokazu Shishido, Kotaro Jinnouchi, Noritaka Fukuo
  • Publication number: 20160111493
    Abstract: Isolation is provided by forming a first trench, depositing a cover layer on the bottom and sidewalls of the first trench, selectively removing the cover layer from the bottom and forming a second trench extending from the bottom of the first trench. The second trench is then substantially filled by thermal oxide formed by oxidation and the first trench is subsequently filled with a deposited dielectric.
    Type: Application
    Filed: October 21, 2014
    Publication date: April 21, 2016
    Inventors: Katsuo Yamada, Yuji Takahashi, Takuya Futase, Noritaka Fukuo, Tomoyasu Kakegawa
  • Publication number: 20160086848
    Abstract: Wide and narrow mandrels that are used to form sidewall spacers for patterning are formed in a sacrificial layer with openings in wide mandrels near sides of the wide mandrels. Sidewall spacers are formed on the sides of mandrels and the sacrificial layer is removed. The sidewall spacers are then used for patterning of underlying layers.
    Type: Application
    Filed: September 24, 2014
    Publication date: March 24, 2016
    Inventors: Kiyokazu Shishido, Takuya Futase, Hiroto Ohori, Kotaro Jinnouchi, Noritaka Fukuo, Yuji Takahashi, Fumiaki Toyama
  • Publication number: 20160035738
    Abstract: Contact holes are constrained to their designated active areas by etch-resistant walls so that they cannot contact adjacent active areas. Etch-resistant walls provide outer limits for any contact hole bending that may occur and thus keep contact holes substantially vertical. Mask openings for contact hole formation may be large so that they overlap etch-resistant walls.
    Type: Application
    Filed: July 29, 2014
    Publication date: February 4, 2016
    Inventors: Tomoyasu Kakegawa, Takuya Futase, Katsuo Yamada, Keita Kumamoto, Hirotada Tobita
  • Patent number: 9245898
    Abstract: A NAND flash memory integrated circuit chip includes a cell area and a peripheral area with structures of different heights, with higher structures in the peripheral area to provide low resistance and lower structures in the memory array so that the risk of word line collapse is maintained at acceptable levels.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: January 26, 2016
    Assignee: SanDisk Technologies Inc.
    Inventors: Eiichi Fujikura, Susumu Okazaki, Takuya Futase, Fumiaki Toyama, Hiroaki Koketsu
  • Publication number: 20150380420
    Abstract: A NAND flash memory integrated circuit chip includes a cell area and a peripheral area with structures of different heights, with higher structures in the peripheral area to provide low resistance and lower structures in the memory array so that the risk of word line collapse is maintained at acceptable levels.
    Type: Application
    Filed: June 30, 2014
    Publication date: December 31, 2015
    Inventors: Eiichi Fujikura, Susumu Okazaki, Takuya Futase, Fumiaki Toyama, Hiroaki Koketsu
  • Publication number: 20150332953
    Abstract: Air gaps are formed between conductive metal lines that have an inner barrier layer and an outer barrier layer. An etch step to remove sacrificial material is performed under a first set of process conditions producing a byproduct that suppresses further etching. A byproduct removal step performed under a second set of process conditions removes the byproduct.
    Type: Application
    Filed: September 25, 2014
    Publication date: November 19, 2015
    Inventors: Takuya Futase, Katsuo Yamada, Tomoyasu Kakegawa, Noritaka Fukuo, Yuji Takahashi
  • Patent number: 9177853
    Abstract: Air gaps are formed between conductive metal lines that have an inner barrier layer and an outer barrier layer. An etch step to remove sacrificial material is performed under a first set of process conditions producing a byproduct that suppresses further etching. A byproduct removal step performed under a second set of process conditions removes the byproduct.
    Type: Grant
    Filed: September 25, 2014
    Date of Patent: November 3, 2015
    Assignee: SanDisk Technologies Inc.
    Inventors: Takuya Futase, Katsuo Yamada, Tomoyasu Kakegawa, Noritaka Fukuo, Yuji Takahashi
  • Patent number: 8541297
    Abstract: The present invention improves the performance of a semiconductor device wherein a metal silicide layer is formed through a salicide process. A metal silicide layer is formed over the surfaces of first and second gate electrodes, n+-type semiconductor regions, and p+-type semiconductor regions through a salicide process of a partial reaction type without the use of a salicide process of a whole reaction type. In a heat treatment for forming the metal silicide layer, by heat-treating a semiconductor wafer not with an annealing apparatus using lamps or lasers but with a thermal conductive annealing apparatus using carbon heaters, a thin metal silicide layer is formed with a small thermal budget and a high degree of accuracy and microcrystals of NiSi are formed in the metal silicide layer through a first heat treatment.
    Type: Grant
    Filed: March 13, 2011
    Date of Patent: September 24, 2013
    Assignee: Renesas Electronics Corporation
    Inventors: Tadashi Yamaguchi, Takuya Futase
  • Patent number: 8293648
    Abstract: In order to prevent the contamination of wafers made of a transition metal in a semiconductor mass production process, the mass production method of a semiconductor integrated circuit device of the invention comprises the steps of depositing an Ru film on individual wafers passing through a wafer process, removing the Ru film from outer edge portions of a device side and a back side of individual wafers, on which said Ru film has been deposited, by means of an aqueous solution containing orthoperiodic acid and nitric acid, and subjecting said individual wafers, from which said Ru film has been removed, to a lithographic step, an inspection step or a thermal treating step that is in common use relation with a plurality of wafers belonging to lower layer steps (an initial element formation step and a wiring step prior to the formation of a gate insulating film).
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: October 23, 2012
    Assignees: Renesas Electronics Corporation, Hitachi ULSI Systems Co., Ltd.
    Inventors: Takuya Futase, Tomonori Saeki, Mieko Kashi
  • Patent number: 8278199
    Abstract: Reliability of a semiconductor element and its product yield are improved by reducing variations in the electrical characteristic of a metal silicide layer. After forming a nickel-platinum alloy film over a semiconductor substrate, by carrying out a first thermal treatment at a thermal treatment temperature of 210 to 310° C. using a heater heating device, the technique causes the nickel-platinum alloy film and silicon to react with each other to form a platinum-added nickel silicide layer in a (PtNi)2Si phase. After removing unreacted nickel-platinum alloy film, the technique carries out a second thermal treatment having the thermal treatment temperature higher than that of the first thermal treatment to form the platinum-added nickel silicide layer in a PtNiSi phase. The temperature rise rate of each thermal treatment is set to 10° C./s or more.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: October 2, 2012
    Assignee: Renesas Electronics Corporation
    Inventors: Shigenari Okada, Takuya Futase, Yutaka Inaba
  • Patent number: 8268682
    Abstract: When a natural oxide film is left at the interface between a metal silicide layer and a silicon nitride film, in various heating steps (steps involving heating of a semiconductor substrate, such as various insulation film and conductive film deposition steps) after deposition of the silicon nitride film, the metal silicide layer partially abnormally grows due to oxygen of the natural oxide film occurring on the metal silicide layer surface. A substantially non-bias (including low bias) plasma treatment is performed in a gas atmosphere containing an inert gas as a main component on the top surface of a metal silicide film of nickel silicide or the like over source/drain of a field-effect transistor forming an integrated circuit. Then, a silicon nitride film serving as an etching stop film of a contact process is deposited. As a result, without causing undesirable cutting of the metal silicide film, the natural oxide film over the top surface of the metal silicide film can be removed.
    Type: Grant
    Filed: March 16, 2011
    Date of Patent: September 18, 2012
    Assignee: Renesas Electronics Corporation
    Inventors: Takuya Futase, Shuhei Murata, Takeshi Hayashi