Patents by Inventor Tomohiro Okumura
Tomohiro Okumura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8853523Abstract: A solar cell module includes an antireflective film (4) which has a curved shape depressed towards a side to place photovoltaic cells (1) so as to make a film thickness of the antireflective film (4) in boundary regions (E2) between regions (E1) immediately above the adjacent photovoltaic cells (1) smaller than a film thickness of the antireflective film (4) in the regions (E1) immediately above the photovoltaic cells (1).Type: GrantFiled: April 23, 2013Date of Patent: October 7, 2014Assignee: Panasonic CorporationInventors: Michiru Kuromiya, Shuzo Tsuchida, Tomohiro Okumura
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Publication number: 20140291290Abstract: In an inductive coupling type plasma torch unit, a solenoid coil is arranged in the vicinity of a first quartz block and a second quartz block, and a space inside a long chamber is annular. Plasma generated in the space inside the long chamber is jetted toward a base material from a plasma jetting port) as a slit-shaped opening in the long chamber. The base material is processed by relatively moving the long chamber and a base material holding mechanism holding the base material inside the annular chamber in a direction perpendicular to the longitudinal direction of the plasma jetting port.Type: ApplicationFiled: March 20, 2014Publication date: October 2, 2014Applicant: PANASONIC CORPORATIONInventors: Taro KITAOKA, Tomohiro OKUMURA
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Patent number: 8802567Abstract: In a plasma torch unit, copper rods forming a coil as a whole are disposed inside copper rod inserting holes formed in a quartz block so that the quartz block is cooled by water flowing inside the copper rod inserting holes and cooling water pipes. A plasma ejection port is formed on the lowermost portion of the torch unit. While a gas is being supplied into a space inside an elongated chamber, high-frequency power is supplied to the copper rods to generate plasma in the space inside the elongated chamber so that the plasma is applied to a substrate.Type: GrantFiled: December 5, 2013Date of Patent: August 12, 2014Assignee: Panasonic CorporationInventors: Tomohiro Okumura, Ichiro Nakayama, Hiroshi Kawaura, Tetsuya Yukimoto
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Publication number: 20140220784Abstract: A plasma processing apparatus having a dielectric member that surrounds a circular chamber having a long shape and communicating with an opening portion having a long and linear shape, a gas supply pipe for introducing gas into an inside of the circular chamber, a coil provided in a vicinity of the circular chamber and having a long shape in parallel with a longitudinal direction of the opening portion, a high-frequency power supply connected to the coil, a base material mounting table that mounts a base material, and a moving mechanism that allows relative movement between the circular chamber and the base material mounting table in a perpendicular direction with respect to an longitudinal direction of the opening portion.Type: ApplicationFiled: April 8, 2014Publication date: August 7, 2014Applicant: Panasonic CorporationInventors: TOMOHIRO OKUMURA, HIROSHI KAWAURA, TETSUYA YUKIMOTO
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Patent number: 8772067Abstract: The purpose of the present invention is to obtain a finer texture for a silicon substrate having a textured surface and thereby obtain a thinner silicon substrate for a solar cell. The invention provides a silicon substrate that has a thickness of 50 [mu]m or less and substrate surface orientation (111), and that has a textured surface on which a texture has been formed. Such a silicon substrate is produced by a process comprising a step (A) for preparing a silicon substrate that preferably has a thickness of 50 [mu]m or less and substrate surface orientation (111), and a step (B) for texturing by blowing etching as comprising a fluorine-containing gas onto the surface of the prepared silicon substrate.Type: GrantFiled: April 13, 2012Date of Patent: July 8, 2014Assignee: Panasonic CorporationInventors: Ichiro Nakayama, Tsuyoshi Nomura, Tomohiro Okumura, Mitsuo Saitoh, Hiroshi Tanabe, Yukiya Usui
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Patent number: 8709926Abstract: In order to realize a plasma doping method capable of carrying out a stable low-density doping, exhaustion is carried out with a pump while introducing a predetermined gas into a vacuum chamber from a gas supplying apparatus, the pressure of the vacuum chamber is held at a predetermined pressure and a high frequency power is supplied to a coil from a high frequency power source. After the generation of plasma in the vacuum chamber, the pressure of the vacuum chamber is lowered, and the low-density plasma doping is performed to a substrate placed on a substrate electrode. Moreover, the pressure of the vacuum chamber is gradually lowered, and the high frequency power is gradually increased, thereby the low-density plasma doping is carried out to the substrate placed on the substrate electrode.Type: GrantFiled: November 23, 2010Date of Patent: April 29, 2014Assignee: Panasonic CorporationInventors: Tomohiro Okumura, Ichiro Nakayama, Bunji Mizuno, Yuichiro Sasaki
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Patent number: 8703613Abstract: A base material is placed on a base material placement face of a base material placement table. An inductively coupled plasma torch unit is structured with a cylindrical chamber structured with a cylinder made of an insulating material and provided with a rectangular slit-like plasma jet port, and lids closing opposing ends of the cylinder, a gas jet port that supplies gas into the cylindrical chamber, and a solenoid coil that generates a high frequency electromagnetic field in the cylindrical chamber. By a high frequency power supply supplying a high frequency power to the solenoid coil, plasma is generated in the cylindrical chamber, and the plasma is emitted from the plasma jet port to the base material. While relatively shifting the plasma torch unit and the base material placement table, a base material surface can be subjected to heat treatment.Type: GrantFiled: May 11, 2011Date of Patent: April 22, 2014Assignee: Panasonic CorporationInventors: Tomohiro Okumura, Ichiro Nakayama, Mitsuo Saitoh
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Publication number: 20140094040Abstract: In a plasma torch unit, copper rods forming a coil as a whole are disposed inside copper rod inserting holes formed in a quartz block so that the quartz block is cooled by water flowing inside the copper rod inserting holes and cooling water pipes. A plasma ejection port is formed on the lowermost portion of the torch unit. While a gas is being supplied into a space inside an elongated chamber, high-frequency power is supplied to the copper rods to generate plasma in the space inside the elongated chamber so that the plasma is applied to a substrate.Type: ApplicationFiled: December 5, 2013Publication date: April 3, 2014Applicant: Panasonic CorporationInventors: Tomohiro OKUMURA, Ichiro NAKAYAMA, Hiroshi KAWAURA, Tetsuya YUKIMOTO
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Publication number: 20140076516Abstract: In a heat treatment apparatus, crystallization can be performed at a relatively low temperature, thereby limiting size of a crystal grain diameter even when a long period of time such as several dozen hours is taken. The heat treatment apparatus is provided with a first temperature mechanism having a heater heating a base material on the back side of the base material as well as a mechanism cooling the front surface of the base material by using coolant on the front surface side of the base material, a second temperature mechanism heating the front surface side of the base material by using any of atmospheric plasma unit, laser and a flash lamp, a third temperature mechanism having a heater heating the base material from the front surface side of the base material, in which the first to third temperature mechanisms are sequentially arranged in this order, and a movement mechanism relatively moves the first to third temperature mechanisms.Type: ApplicationFiled: September 13, 2013Publication date: March 20, 2014Applicant: Panasonic CorporationInventors: MITSUO SAITOH, TOMOHIRO OKUMURA
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Patent number: 8652953Abstract: In a plasma doping device according to the invention, a vacuum chamber is evacuated with a turbo-molecular pump as an exhaust device via a exhaust port while a predetermined gas is being introduced from a gas supply device in order to maintain the inside of the vacuum chamber to a predetermined pressure with a pressure regulating valve. A high-frequency power of 13.56 MHz is supplied by a high-frequency power source to a coil provided in the vicinity of a dielectric window opposed to a sample electrode to generate inductive-coupling plasma in the vacuum chamber. A high-frequency power source for supplying a high-frequency power to the sample electrode is provided. Uniformity of processing is enhanced by driving a gate shutter and covering a through gate.Type: GrantFiled: July 27, 2012Date of Patent: February 18, 2014Assignee: Panasonic CorporationInventors: Tomohiro Okumura, Yuichiro Sasaki, Katsumi Okashita, Bunji Mizuno, Hiroyuki Ito, Ichiro Nakayama, Cheng-Guo Jin
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Patent number: 8624340Abstract: In a plasma torch unit, copper rods forming a coil as a whole are disposed inside copper rod inserting holes formed in a quartz block so that the quartz block is cooled by water flowing inside the copper rod inserting holes and cooling water pipes. A plasma ejection port is formed on the lowermost portion of the torch unit. While a gas is being supplied into a space inside an elongated chamber, high-frequency power is supplied to the copper rods to generate plasma in the space inside the elongated chamber so that the plasma is applied to a substrate.Type: GrantFiled: August 23, 2011Date of Patent: January 7, 2014Assignee: Panasonic CorporationInventors: Tomohiro Okumura, Ichiro Nakayama, Hiroshi Kawaura, Tetsuya Yukimoto
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Publication number: 20130323916Abstract: A plasma doping apparatus which introduces a predetermined mass flow of gas from a gas supply device into a vacuum chamber while discharging the gas through an exhaust port by a turbo-molecular pump, which is an exhaust device in order to maintain the vacuum chamber under a predetermined pressure by a pressure adjusting valve. A high-frequency power source supplies high-frequency power of 13.56 MHz to a coil disposed in the vicinity of a dielectric window opposite a sample electrode in order to generate an inductively coupled plasma in the vacuum chamber. A sum of an area of an opening of a gas flow-off port opposed to a center portion of the sample electrode is configured to be smaller than that of an area of an opening of the gas flow-off port opposed to a peripheral portion of the sample electrode in order to improve the uniformity.Type: ApplicationFiled: November 20, 2012Publication date: December 5, 2013Applicant: PANASONIC CORPORATIONInventors: Tomohiro OKUMURA, Yuichiro SASAKI, Katsumi OKASHITA, Bunji MIZUNO, Hiroyuki ITO, Ichiro NAKAYAMA, Cheng-Guo JIN
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Publication number: 20130306134Abstract: A solar cell module includes an antireflective film (4) which has a curved shape depressed towards a side to place photovoltaic cells (1) so as to make a film thickness of the antireflective film (4) in boundary regions (E2) between regions (E1) immediately above the adjacent photovoltaic cells (1) smaller than a film thickness of the antireflective film (4) in the regions (E1) immediately above the photovoltaic cells (1).Type: ApplicationFiled: April 23, 2013Publication date: November 21, 2013Applicant: Panasonic CorporationInventors: Michiru KUROMIYA, Shuzo TSUCHIDA, Tomohiro OKUMURA
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Publication number: 20130230990Abstract: According to the invention, there is provided a plasma processing apparatus which can generate plasma stably and efficiently, and can efficiently treat all of the desired regions to be treated of a base material within a short period of time. Provided is a plasma processing apparatus including an opening portion having an opening width of 1 mm or more; a dielectric member that defines a circular chamber constituting a circular space which communicates the opening; a gas supply pipe that introduces gas into an inside of the circular chamber; a coil that is provided in a vicinity of the circular chamber; a high-frequency power supply that is connected to the coil; and a base material mounting table on which a base material is disposed near the opening.Type: ApplicationFiled: March 1, 2013Publication date: September 5, 2013Applicant: PANASONIC CORPORATIONInventors: Tomohiro Okumura, Ichiro Nakayama
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Patent number: 8511290Abstract: An EGR valve device includes a housing having an exhaust gas passage formed inside, a support shaft slidably supported within the housing through a bearing, a valve disposed on the support shaft to open and close the exhaust gas passage, an urging member for urging the support shaft in a direction to close the valve, a valve seat, insert-cast integral with the housing, for closing the exhaust gas passage by abutting against the valve, and an actuator for driving the support shaft in a direction to open the valve, wherein a plurality of recesses or projections are provided axisymmetrically or uniformly in the peripheral portion of the valve seat to be insert-cast.Type: GrantFiled: August 14, 2009Date of Patent: August 20, 2013Assignee: Mitsubishi Electric CorporationInventors: Tomohiro Okumura, Sotsuo Miyoshi, Haruo Watanuki, Satoru Hasegawa
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Publication number: 20130183791Abstract: The purpose of the present invention is to obtain a finer texture for a silicon substrate having a textured surface and thereby obtain a thinner silicon substrate for a solar cell. The invention provides a silicon substrate that has a thickness of 50 [mu]m or less and substrate surface orientation (111), and that has a textured surface on which a texture has been formed. Such a silicon substrate is produced by a process comprising a step (A) for preparing a silicon substrate that preferably has a thickness of 50 [mu]m or less and substrate surface orientation (111), and a step (B) for texturing by blowing etching as comprising a fluorine-containing gas onto the surface of the prepared silicon substrate.Type: ApplicationFiled: April 13, 2012Publication date: July 18, 2013Applicant: PANASONIC CORPORATIONInventors: Ichiro Nakayama, Tsuyoshi Nomura, Tomohiro Okumura, Mitsuo Saitoh, Hiroshi Tanabe, Yukiya Usui
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Patent number: 8450819Abstract: In a plasma torch unit, a conductor rod having a spiral shape is disposed inside a quartz pipe having a surface coated with boron glass, and a brass block is disposed on the periphery thereof. While a gas is being supplied into a cylindrical chamber, a high-frequency power is supplied to the conductor rod and a plasma is generated in the cylindrical chamber, so that a base material is irradiated with the plasma.Type: GrantFiled: November 8, 2011Date of Patent: May 28, 2013Assignee: Panasonic CorporationInventors: Tomohiro Okumura, Mitsuo Saitoh, Ichiro Nakayama, Taro Kitaoka
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Publication number: 20130081694Abstract: Disclosed is a polycrystalline-type silicon solar cell which can be produced at low cost by forming a polycrystalline silicon film having a PN junction in a simple manner. Specifically, an amorphous silicon film produced by sputtering using a dopant-containing silicon target is polycrystallized with plasma, and a PN junction is formed in the amorphous silicon film, thereby producing a polycrystalline silicon film having a PN junction. The polycrystalline silicon film having a PN junction is used as a silicon substrate for a polycrystalline-type silicon solar cell. Also disclosed is a technique for producing a dopant-containing silicon target from a silicon ingot.Type: ApplicationFiled: June 17, 2011Publication date: April 4, 2013Applicant: Panasonic CorporationInventors: Ichiro Nakayama, Hitoshi Yamanishi, Yoshihisa Chido, Nobuyuki Kamikihara, Tomohiro Okumura
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Patent number: 8404573Abstract: With the evacuation of an interior of a vacuum chamber halted and with gas supply into the vacuum chamber halted, in a state that a mixed gas of helium gas and diborane gas is sealed in the vacuum chamber, a plasma is generated in a vacuum vessel and simultaneously a high-frequency power is supplied to a sample electrode. By the high-frequency power supplied to the sample electrode, boron is introduced to a proximity to a substrate surface.Type: GrantFiled: September 12, 2012Date of Patent: March 26, 2013Assignee: Panasonic CorporationInventors: Tomohiro Okumura, Yuichiro Sasaki, Satoshi Maeshima, Ichiro Nakayama, Bunji Mizuno
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Publication number: 20130022759Abstract: With the evacuation of an interior of a vacuum chamber halted and with gas supply into the vacuum chamber halted, in a state that a mixed gas of helium gas and diborane gas is sealed in the vacuum chamber, a plasma is generated in a vacuum vessel and simultaneously a high-frequency power is supplied to a sample electrode. By the high-frequency power supplied to the sample electrode, boron is introduced to a proximity to a substrate surface.Type: ApplicationFiled: September 12, 2012Publication date: January 24, 2013Applicant: PANASONIC CORPORATIONInventors: Tomohiro OKUMURA, Yuichiro SASAKI, Satoshi MAESHIMA, Ichiro NAKAYAMA, Bunji MIZUNO