Patents by Inventor Toshihisa Nozawa

Toshihisa Nozawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11929251
    Abstract: Examples of a substrate processing apparatus includes a chamber, an upper cover provided inside the chamber, an electrostatic chuck which includes an annular portion of a dielectric body and an embedded electrode embedded into the annular portion, the electrostatic chuck being provided inside the chamber, and a plasma unit configured to generate plasma in a region below the upper cover and the electrostatic chuck, wherein the annular portion includes an annular first upper surface located immediately below the upper cover, and a second upper surface located immediately below the upper cover and surrounding the first upper surface, the second upper surface having a height higher than a height of the first upper surface.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: March 12, 2024
    Assignee: ASM IP Holding B.V.
    Inventor: Toshihisa Nozawa
  • Patent number: 11908684
    Abstract: Methods of and systems for reforming films comprising silicon nitride are disclosed. Exemplary methods include providing a substrate within a reaction chamber, forming activated species by irradiating a reforming gas with microwave radiation, and exposing substrate to the activated species. A pressure within the reaction chamber during the step of forming activated species can be less than 50 Pa.
    Type: Grant
    Filed: September 14, 2022
    Date of Patent: February 20, 2024
    Assignee: ASM IP Holding B.V.
    Inventors: Shinya Yoshimoto, Jun Yoshikawa, Toshihisa Nozawa
  • Publication number: 20230250531
    Abstract: Methods of forming structures using a neutral beam, structures formed using a neutral beam, and reactor systems for forming the structures are disclosed. The neutral beam can be used to provide activated species during deposition of a layer and/or to provide activated species to treat a deposited layer.
    Type: Application
    Filed: April 5, 2023
    Publication date: August 10, 2023
    Inventors: Tomohiro Kubota, Mitsuya Utsuno, Toshihisa Nozawa, Seiji Samukawa, Hua Hsuan Chen
  • Patent number: 11643724
    Abstract: Methods of forming structures using a neutral beam, structures formed using a neutral beam, and reactor systems for forming the structures are disclosed. The neutral beam can be used to provide activated species during deposition of a layer and/or to provide activated species to treat a deposited layer.
    Type: Grant
    Filed: July 15, 2020
    Date of Patent: May 9, 2023
    Assignee: ASM IP Holding B.V.
    Inventors: Tomohiro Kubota, Mitsuya Utsuno, Toshihisa Nozawa, Seiji Samukawa, Hua Hsuan Chen
  • Patent number: 11605528
    Abstract: Examples of a plasma device includes a coaxial waveguide having an inner conductor and an outer conductor enclosing the inner conductor with a first gap provided between the outer conductor and the inner conductor, the coaxial waveguide having a shape of branching at a plurality of branch parts, a plurality of rods having a conductor and a dielectric enclosing the conductor with a second gap provided between the dielectric and the conductor, the plurality of rods connecting two end parts of the coaxial waveguide branched at the branch parts, so as to connect the first gap and the second gap, and a conductive stub provided at a branched portion, obtained by branching at the branch parts, of the coaxial waveguide, the conductive stub being insertable to and removable from the first gap.
    Type: Grant
    Filed: July 6, 2020
    Date of Patent: March 14, 2023
    Assignee: ASM IP Holding B.V.
    Inventors: Jun Yoshikawa, Toshihisa Nozawa
  • Publication number: 20230040728
    Abstract: Provided are a substrate processing apparatus and a substrate processing method capable of achieving uniform trimming throughout an entire surface of a substrate. The substrate processing apparatus includes a gas channel including a center gas inlet and an additional gas inlet spaced apart from the center gas inlet, and a shower plate including a plurality of holes connected to the center gas inlet and the additional gas inlet, wherein a gas flow channel is formed having a clearance defined by a lower surface of the gas channel and an upper surface of the shower plate, the lower surface and the upper surface being substantially parallel.
    Type: Application
    Filed: October 19, 2022
    Publication date: February 9, 2023
    Inventors: Akinori Nakano, Toshihisa Nozawa, Ryu Nakano
  • Publication number: 20230005734
    Abstract: Methods of and systems for reforming films comprising silicon nitride are disclosed. Exemplary methods include providing a substrate within a reaction chamber, forming activated species by irradiating a reforming gas with microwave radiation, and exposing substrate to the activated species. A pressure within the reaction chamber during the step of forming activated species can be less than 50 Pa.
    Type: Application
    Filed: September 14, 2022
    Publication date: January 5, 2023
    Inventors: Shinya Yoshimoto, Jun Yoshikawa, Toshihisa Nozawa
  • Patent number: 11482418
    Abstract: Provided are a substrate processing apparatus and a substrate processing method capable of achieving uniform trimming throughout an entire surface of a substrate. The substrate processing apparatus includes a gas channel including a center gas inlet and an additional gas inlet spaced apart from the center gas inlet, and a shower plate including a plurality of holes connected to the center gas inlet and the additional gas inlet, wherein a gas flow channel is formed having a clearance defined by a lower surface of the gas channel and an upper surface of the shower plate, the lower surface and the upper surface being substantially parallel.
    Type: Grant
    Filed: March 19, 2018
    Date of Patent: October 25, 2022
    Assignee: ASM IP Holding B.V.
    Inventors: Akinori Nakano, Toshihisa Nozawa, Ryu Nakano
  • Patent number: 11476109
    Abstract: Methods of and systems for reforming films comprising silicon nitride are disclosed. Exemplary methods include providing a substrate within a reaction chamber, forming activated species by irradiating a reforming gas with microwave radiation, and exposing substrate to the activated species. A pressure within the reaction chamber during the step of forming activated species can be less than 50. Pa.
    Type: Grant
    Filed: June 9, 2020
    Date of Patent: October 18, 2022
    Assignee: ASM IP Holding B.V.
    Inventors: Shinya Yoshimoto, Jun Yoshikawa, Toshihisa Nozawa
  • Publication number: 20210166940
    Abstract: Examples of a substrate processing apparatus includes a chamber, an upper cover provided inside the chamber, an electrostatic chuck which includes an annular portion of a dielectric body and an embedded electrode embedded into the annular portion, the electrostatic chuck being provided inside the chamber, and a plasma unit configured to generate plasma in a region below the upper cover and the electrostatic chuck, wherein the annular portion includes an annular first upper surface located immediately below the upper cover, and a second upper surface located immediately below the upper cover and surrounding the first upper surface, the second upper surface having a height higher than a height of the first upper surface.
    Type: Application
    Filed: November 24, 2020
    Publication date: June 3, 2021
    Inventor: Toshihisa Nozawa
  • Publication number: 20210066075
    Abstract: Methods of forming structures having dielectric films with improved properties, such as, for example, improved elastic modulus and/or dielectric constant are disclosed. Exemplary films can be formed using a cyclic deposition process. Exemplary methods use activated species to cleave (e.g., symmetric-structured) precursor molecules to form the high quality dielectric layers.
    Type: Application
    Filed: August 26, 2020
    Publication date: March 4, 2021
    Inventors: Yan Zhang, Toshihisa Nozawa
  • Publication number: 20210017648
    Abstract: Methods of forming structures using a neutral beam, structures formed using a neutral beam, and reactor systems for forming the structures are disclosed. The neutral beam can be used to provide activated species during deposition of a layer and/or to provide activated species to treat a deposited layer.
    Type: Application
    Filed: July 15, 2020
    Publication date: January 21, 2021
    Inventors: Tomohiro Kubota, Mitsuya Utsuno, Toshihisa Nozawa, Seiji Samukawa, Hua Hsuan Chen
  • Publication number: 20210013010
    Abstract: Examples of a plasma device includes a coaxial waveguide having an inner conductor and an outer conductor enclosing the inner conductor with a first gap provided between the outer conductor and the inner conductor, the coaxial waveguide having a shape of branching at a plurality of branch parts, a plurality of rods having a conductor and a dielectric enclosing the conductor with a second gap provided between the dielectric and the conductor, the plurality of rods connecting two end parts of the coaxial waveguide branched at the branch parts, so as to connect the first gap and the second gap, and a conductive stub provided at a branched portion, obtained by branching at the branch parts, of the coaxial waveguide, the conductive stub being insertable to and removable from the first gap.
    Type: Application
    Filed: July 6, 2020
    Publication date: January 14, 2021
    Inventors: Jun Yoshikawa, Toshihisa Nozawa
  • Publication number: 20200395209
    Abstract: Methods of and systems for reforming films comprising silicon nitride are disclosed. Exemplary methods include providing a substrate within a reaction chamber, forming activated species by irradiating a reforming gas with microwave radiation, and exposing substrate to the activated species. A pressure within the reaction chamber during the step of forming activated species can be less than 50. Pa.
    Type: Application
    Filed: June 9, 2020
    Publication date: December 17, 2020
    Inventors: Shinya Yoshimoto, Jun Yoshikawa, Toshihisa Nozawa
  • Patent number: 10844489
    Abstract: A film forming apparatus includes: a mounting table configured to place a substrate thereon and to be rotatable around an axis; a unit provided in a first region such that its bottom surface faces the mounting table and having first and second buffer spaces therein; and a flow rate controller that independently controls flow rates of a precursor gas supplied to the first and second buffer spaces. In the bottom surface, the unit includes: an inside injection section including injection ports communicated with the first buffer space and configured to inject the precursor gas supplied to the first buffer space; and an intermediate injection section including injection ports communicated with the second buffer space and configured to inject the precursor gas supplied to the second buffer space. All the first injection ports are provided at a location closer to the axis, as compared to the second injection ports.
    Type: Grant
    Filed: October 26, 2015
    Date of Patent: November 24, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Masahide Iwasaki, Toshihisa Nozawa, Kohei Yamashita
  • Patent number: 10658181
    Abstract: A method of spacer-defined direct patterning in semiconductor fabrication includes: providing a photoresist structure having a target width of lines; trimming the photoresist structures such that a width of each trimmed photoresist structure is smaller than the target width; depositing an oxide film on the template, thereby entirely covering with the oxide film an exposed top surface of the template and the trimmed photoresist structures; etching the oxide film-covered template to remove an unwanted portion of the oxide film without removing the trimmed photoresist structures so as to form vertical spacers isolated from each other, each spacer substantially maintaining the target width and being constituted by the trimmed photoresist structures and a vertical portion of the oxide film covering sidewalls of the trimmed photoresist structures; and etching the spacer-formed template to transfer a pattern constituted by the spacers to the template.
    Type: Grant
    Filed: February 20, 2018
    Date of Patent: May 19, 2020
    Assignee: ASM IP Holding B.V.
    Inventors: Toshihisa Nozawa, Dai Ishikawa, Tomohiro Kubota
  • Patent number: 10424462
    Abstract: A processing system is disclosed, having a multiple power transmission elements with an interior cavity that may be arranged around a plasma processing chamber. Each of the power transmission elements may propagates electromagnetic energy that may be used to generate plasma within the plasma process chamber. The power transmission elements may be designed to accommodate a range of power and frequency ranges that range from 500 W to 3500 W and 0.9 GHz to 9 GHz. In one embodiment, the power transmission elements may include a rectangular interior cavity that enables the generation of a standing wave with two or more modes. In another embodiment, the power transmission elements may have a cylindrical interior cavity that may be placed along the plasma processing chamber or have one end of the cylinder placed against the plasma processing chamber.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: September 24, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Merritt Funk, Megan Doppel, John Entralgo, Jianping Zhao, Toshihisa Nozawa
  • Publication number: 20190259612
    Abstract: A method of spacer-defined direct patterning in semiconductor fabrication includes: providing a photoresist structure having a target width of lines; trimming the photoresist structures such that a width of each trimmed photoresist structure is smaller than the target width; depositing an oxide film on the template, thereby entirely covering with the oxide film an exposed top surface of the template and the trimmed photoresist structures; etching the oxide film-covered template to remove an unwanted portion of the oxide film without removing the trimmed photoresist structures so as to form vertical spacers isolated from each other, each spacer substantially maintaining the target width and being constituted by the trimmed photoresist structures and a vertical portion of the oxide film covering sidewalls of the trimmed photoresist structures; and etching the spacer-formed template to transfer a pattern constituted by the spacers to the template.
    Type: Application
    Filed: February 20, 2018
    Publication date: August 22, 2019
    Inventors: Toshihisa Nozawa, Dai Ishikawa, Tomohiro Kubota
  • Publication number: 20190259611
    Abstract: Provided are a substrate processing apparatus and a substrate processing method capable of achieving uniform trimming throughout an entire surface of a substrate. The substrate processing apparatus includes a gas channel including a center gas inlet and an additional gas inlet spaced apart from the center gas inlet, and a shower plate including a plurality of holes connected to the center gas inlet and the additional gas inlet, wherein a gas flow channel is formed having a clearance defined by a lower surface of the gas channel and an upper surface of the shower plate, the lower surface and the upper surface being substantially parallel.
    Type: Application
    Filed: March 19, 2018
    Publication date: August 22, 2019
    Inventors: Akinori Nakano, Toshihisa Nozawa, Ryu Nakano
  • Patent number: 10388557
    Abstract: Provided is a holding stage structure which holds a substrate and disposed in a process chamber that is vacuum-evacuatable and allows a predetermined process to be performed on the substrate therein. The holding stage structure includes: a holding stage body on which the substrate is placed; an elevation pin mechanism lowering the substrate on the holding stage body or raising the substrate from the holding stage body; and a stepped portion formed on the holding stage body so that a peripheral portion of a rear surface of the substrate placed on the holding stage body is exposed to a processing gas supplied into the process chamber.
    Type: Grant
    Filed: September 15, 2015
    Date of Patent: August 20, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kohei Kawamura, Yasuo Kobayashi, Toshihisa Nozawa, Kiyotaka Ishibashi