Patents by Inventor Uday Shah

Uday Shah has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7521775
    Abstract: Embodiments of the invention include apparatuses and methods relating to three dimensional transistors having high-k dielectrics and metal gates with fins protected by a hard mask layer on their top surface. In one embodiment, the hard mask layer includes an oxide.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: April 21, 2009
    Assignee: Intel Corporation
    Inventors: Brian S. Doyle, Uday Shah, Been-Yih Jin, Jack T. Kavalieros
  • Publication number: 20090090976
    Abstract: A process capable of integrating both planar and non-planar transistors onto a bulk semiconductor substrate, wherein the channel of all transistors is definable over a continuous range of widths.
    Type: Application
    Filed: December 11, 2008
    Publication date: April 9, 2009
    Applicant: Intel Corporation
    Inventors: Jack T. Kavalieros, Justin K. Brask, Brian S. Doyle, Uday Shah, Suman Datta, Mark L. Doczy, Matthew V. Metz, Robert S. Chau
  • Publication number: 20090057846
    Abstract: A method to fabricate adjacent silicon fins of differing heights comprises providing a silicon substrate having an isolation layer deposited thereon, patterning the isolation layer to form first and second isolation structures, patterning the silicon substrate to form a first silicon fin beneath the first isolation structure and a second silicon fin beneath the second isolation structure, depositing an insulating layer on the substrate, planarizing the insulating layer to expose top surfaces of the first and second isolation structures, depositing and patterning a masking layer to mask the first isolation structure but not the second isolation structure, applying a wet etch to remove the second isolation structure and expose the second silicon fin, epitaxially depositing a silicon layer on the second silicon fin, and recessing the insulating layer to expose at least a portion of the first silicon fin and at least a portion of the second silicon fin.
    Type: Application
    Filed: August 30, 2007
    Publication date: March 5, 2009
    Inventors: Brian S. Doyle, Been-Yih Jin, Uday Shah
  • Publication number: 20090061611
    Abstract: A method for fabricating a dual layer gate electrode having a polysilicon layer and a workfunction metal layer comprises depositing a layer of a workfunction metal on a semiconductor substrate, depositing a layer of polysilicon on the workfunction metal layer, depositing a hard mask layer on the polysilicon layer, etching the hard mask layer to form a hard mask structure defining a gate electrode, etching the polysilicon layer to remove a portion of the polysilicon layer not protected by the hard mask structure, thereby forming a polysilicon structure beneath the hard mask structure, applying a mixture of ozone and water to exposed sidewalls of the polysilicon structure, thereby forming a silicon dioxide layer on the sidewalls, and etching the workfunction metal layer to remove a portion of the workfunction metal layer not protected by the hard mask structure, thereby forming a workfunction metal structure beneath the polysilicon structure.
    Type: Application
    Filed: August 30, 2007
    Publication date: March 5, 2009
    Inventors: Willy Rachmady, Uday Shah, Jack T. Kavalieros, Brian S. Doyle
  • Publication number: 20090042405
    Abstract: A method for making a semiconductor device is described. That method comprises forming a first dielectric layer on a substrate, a trench within the first dielectric layer, and a second dielectric layer on the substrate. The second dielectric layer has a first part that is formed in the trench and a second part. After a first metal layer with a first workfunction is formed on the first and second parts of the second dielectric layer, part of the first metal layer is converted into a second metal layer with a second workfunction.
    Type: Application
    Filed: June 12, 2008
    Publication date: February 12, 2009
    Inventors: Mark L. Doczy, Justin K. Brask, Jack Kavalieros, Uday Shah, Matthew V. Metz, Suman Datta, Ramune Nagisetty, Robert S. Chau
  • Publication number: 20090039476
    Abstract: Embodiments of an apparatus and methods for fabricating a spacer on one part of a multi-gate transistor without forming a spacer on another part of the multi-gate transistor are generally described herein. Other embodiments may be described and claimed.
    Type: Application
    Filed: October 7, 2008
    Publication date: February 12, 2009
    Inventors: Jack T. Kavalieros, Uday Shah, Willy Rachmady, Brian S. Doyle
  • Patent number: 7479421
    Abstract: A process capable of integrating both planar and non-planar transistors onto a bulk semiconductor substrate, wherein the channel of all transistors is definable over a continuous range of widths.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: January 20, 2009
    Assignee: Intel Corporation
    Inventors: Jack T. Kavalieros, Justin K. Brask, Brian S. Doyle, Uday Shah, Suman Datta, Mark L. Doczy, Matthew V. Metz, Robert S. Chau
  • Publication number: 20090004868
    Abstract: In one embodiment, a method comprises forming a sacrificial amorphous silicon layer on a semiconductor substrate, forming a hardmask on the amorphous silicon layer, etching one or more lines in the sacrificial amorphous silicon layer, growing oxide structures on the amorphous silicon layer, and forming a trench in the semiconductor substrate between the oxide structures.
    Type: Application
    Filed: June 29, 2007
    Publication date: January 1, 2009
    Inventors: Brian S. Doyle, Uday Shah, Jack T. Kavalieros
  • Publication number: 20080315310
    Abstract: Embodiments of the present invention relate to the fabrication of three-dimensional multi-gate transistor devices with high aspect ratio semiconductor bodies through the use of a high K dielectric material layer which is selectively wet etched to from a high K gate dielectric. In one specific embodiment, the high K gate dielectric comprises hafnium oxide, the etch stop layer comprises silicon oxide, and the etchant comprise phosphoric acid conditioned with silicon nitride.
    Type: Application
    Filed: June 19, 2007
    Publication date: December 25, 2008
    Inventors: Willy Rachmady, Jack Kavalieros, Uday Shah
  • Publication number: 20080258207
    Abstract: A contact architecture for nanoscale channel devices having contact structures coupling to and extending between source or drain regions of a device having a plurality of parallel semiconductor bodies. The contact structures being able to contact parallel semiconductor bodies having sub-lithographic pitch.
    Type: Application
    Filed: September 14, 2007
    Publication date: October 23, 2008
    Inventors: Marko Radosavljevic, Amlan Majumdar, Brian S. Doyle, Jack Kavalieros, Mark L. Doczy, Justin K. Brask, Uday Shah, Suman Datta, Robert S. Chau
  • Patent number: 7435683
    Abstract: Embodiments of an apparatus and methods for fabricating a spacer on one part of a multi-gate transistor without forming a spacer on another part of the multi-gate transistor are generally described herein. Other embodiments may be described and claimed.
    Type: Grant
    Filed: September 15, 2006
    Date of Patent: October 14, 2008
    Assignee: Intel Corporation
    Inventors: Jack T. Kavalieros, Uday Shah, Willy Rachmady, Brian S. Doyle
  • Publication number: 20080237751
    Abstract: A CMOS structure includes a substrate (110, 310), an electrically insulating layer (120, 320) over the substrate, NMOS (130, 330) and PMOS (140, 340) semiconducting structures over the electrically insulating layer, and a dielectric layer (150, 350) having first (151, 351) and second (152, 352) portions over, respectively, the NMOS and PMOS semiconducting structures. The NMOS and PMOS semiconducting structures have, respectively, a first height (135, 335) and a second height (145, 345). The CMOS structure further includes a first electrically conducting layer (160, 360) over the first portion of the dielectric layer, a second electrically conducting layer (170, 370) over the second portion of the dielectric layer and thicker than the first electrically conducting layer, a first polysilicon layer (180, 780) over the first electrically conducting layer, and a second polysilicon layer (190, 790) over the second electrically conducting layer and thinner than the first polysilicon layer.
    Type: Application
    Filed: March 30, 2007
    Publication date: October 2, 2008
    Inventors: Uday Shah, Brian S. Doyle, Jack T. Kavalieros, Willy Rachmady
  • Publication number: 20080237710
    Abstract: In one embodiment, the present invention includes a double gate transistor having a silicon fin formed on a buried oxide layer and first and second insulation layers formed on a portion of the silicon fin, where at least the second insulation layer has a pair of portions extending onto respective first and second portions of the silicon fin to each act as a self-aligned spacer structure. Other embodiments are described and claimed.
    Type: Application
    Filed: March 28, 2007
    Publication date: October 2, 2008
    Inventors: Ibrahim Ban, Uday Shah
  • Patent number: 7425490
    Abstract: In a metal gate replacement process, a gate electrode stack may be formed of a dielectric covered by a sacrificial metal layer covered by a polysilicon gate electrode. In subsequent processing of the source/drains, high temperature steps may be utilized. The sacrificial metal layer prevents reactions between the polysilicon gate electrode and the underlying high dielectric constant dielectric. As a result, adverse consequences of the reaction between the polysilicon and the high dielectric constant dielectric material can be reduced.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: September 16, 2008
    Assignee: Intel Corporation
    Inventors: Jack Kavalieros, Justin K. Brask, Mark L. Doczy, Uday Shah, Matthew Metz, Suman Datta, Robert S. Chau
  • Publication number: 20080211033
    Abstract: A metal layer is formed on a dielectric layer, which is formed on a substrate. After forming a masking layer on the metal layer, the exposed sides of the dielectric layer are covered with a polymer diffusion barrier.
    Type: Application
    Filed: May 7, 2008
    Publication date: September 4, 2008
    Inventors: Robert B. Turkot, Justin K. Brask, Jack Kavalieros, Mark L. Doczy, Matthew V. Metz, Uday Shah, Suman Datta, Robert S. Chau
  • Patent number: 7414290
    Abstract: A double gate transistor comprises a substrate (105, 905) and first and second electrically insulating layers (110, 910), (120, 920). The first and second electrically insulating layers form a fin (130, 930). A first gate dielectric (140,940) is at a first side (131, 931) of the fin and a second gate dielectric (150, 950) is at a second side (132, 932) of the fin. A first metal region (160, 960) is adjacent to the first gate dielectric and has a first surface (161, 961), and a second metal region (170, 970) is adjacent to the second gate dielectric and has a second surface (171, 971). The first electrically insulating layer has a third surface (111, 911), the second electrically insulating layer has a fourth surface (121, 921), and the first surface and the second surface lie between the third and fourth surfaces.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: August 19, 2008
    Assignee: Intel Corporation
    Inventors: Ibrahim Ban, Uday Shah
  • Patent number: 7407847
    Abstract: A multi-body thickness (MBT) field effect transistor (FET) comprises a silicon body formed on a substrate. The silicon body may comprise a wide section and a narrow section between the wide section and the substrate. The silicon body may comprise more than one pair of a wide section and a narrow section, each pair being located at a different height of the silicon body. The silicon body is surrounded by a gate material on three sides. The substrate may be a bulk silicon substrate or a silicon-on-insulator (SOI) substrate. The MBT-FET combines the advantages of a wide fin device and a narrow fin device.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: August 5, 2008
    Assignee: Intel Corporation
    Inventors: Brian S Doyle, Titash Rakshit, Robert S Chau, Suman Datta, Justin K Brask, Uday Shah
  • Patent number: 7396711
    Abstract: Embodiments of the present invention describe a method of forming a multi-cornered film. According to the embodiments of the present invention, a photoresist mask is formed on a hard mask film formed on a film. The hard mask film is then patterned in alignment with the photoresist mask to produce a hard mask. The width of the photoresist mask is then reduced to form a reduced width photoresist mask. A first portion of the film is then etched in alignment with the hard mask. The hard mask is then etched in alignment with the reduced width photoresist mask to form a reduced width hard mask. A second portion of the film is then etched in alignment with the reduced width hard mask.
    Type: Grant
    Filed: December 27, 2005
    Date of Patent: July 8, 2008
    Assignee: Intel Corporation
    Inventors: Uday Shah, Brian S. Doyle, Justin K. Brask, Robert S. Chau
  • Publication number: 20080157131
    Abstract: A selective spacer for semiconductor and MEMS devices and method of manufacturing the same. In an embodiment, a selective spacer is formed adjacent to a first non-planar body having a greater sidewall height than a second non-planar semiconductor body in a self-aligned manner requiring no patterned etch operations. In a particular embodiment, a margin layer of a particular thickness is utilized to augment an existing structure and provide sufficient margin to protect a sidewall with a spacer that is first anisotropically defined and then isotropically defined. In another embodiment, the selective spacer formation prevents etch damage by terminating the anisotropic etch before a semiconductor surface is exposed.
    Type: Application
    Filed: December 29, 2006
    Publication date: July 3, 2008
    Inventors: Rajwinder Singh, Willy Rachmady, Uday Shah, Jack T. Kavalieros
  • Publication number: 20080157207
    Abstract: A method of fabricating a tri-gate semiconductor device comprising a semiconductor body having an upper surface and side surfaces and a metal gate that has an approximately equal thickness on the upper and side surfaces. Embodiments of a tri-gate device with conformal physical vapor deposition workfunction metal on its three-dimensional body are described herein. Other embodiments may be described and claimed.
    Type: Application
    Filed: March 7, 2008
    Publication date: July 3, 2008
    Applicant: INTEL CORPORATION
    Inventors: Willy Rachmady, Brian S. Doyle, Jack T. Kavalieros, Uday Shah