Patents by Inventor Yasutaka Ito

Yasutaka Ito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20040065881
    Abstract: An object of the present invention is to provide a ceramic substrate for a semiconductor producing/examining device, capable of controlling the temperature of a resistance heating element, thereby suitably controlling the temperature of a semiconductor wafer placed on a ceramic substrate or the like and evenly heating the semiconductor wafer. The ceramic substrate for a semiconductor producing/examining device according to the present invention comprises at least a resistance heating element formed on a surface thereof or inside thereof, wherein a region: where a semiconductor wafer is directly placed; or where a semiconductor wafer is placed apart from the surface thereof while keeping a given distance, exists inside a surface region corresponding to the region where said resistance heating element is formed.
    Type: Application
    Filed: April 28, 2003
    Publication date: April 8, 2004
    Inventor: Yasutaka Ito
  • Patent number: 6717116
    Abstract: A ceramic board which, when used as a heater, heats a silicon wafer uniformly throughout and, hence, does not damage the wafer and, when used as an electrostatic chuck, provides a sufficient chucking force. The ceramic board for semiconductor manufacture apparatuses comprising a ceramic substrate and a semiconductor wafer mounted thereon directly or supported indirectly at a fixed distance from its surface, wherein the surface of said ceramic substrate, where said semiconductor wafer is to be mounted or supported, is controlled to a flatness of 1 to 50 &mgr;m over a measurement range of [(diametric end-to-end length) −10 mm].
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: April 6, 2004
    Assignee: Ibiden Co., Ltd.
    Inventors: Yasutaka Ito, Yasuji Hiramatsu
  • Publication number: 20040060925
    Abstract: The present invention aims to provide a ceramic heater manufacturing method capable of preventing reflection of laser beam at the time of performing trimming by irradiation using a laser beam and performing trimming of a resistance heating element or a conductor layer as designed and the ceramic heater manufacturing method of the present invention comprising the steps of: forming a resistance heating element having a pattern on a surface of a ceramic substrate; and irradiating laser beam onto the resistance heating element to form a gutter or a cut after preceding step so as to adjust a resistance value of the resistance heating element, wherein when the resistance heating element is formed on the surface of the ceramic substrate, the resistance heating element is adjusted so as to have a surface roughness Ra of 0.01 &mgr;m or more in accordance with JIS B 0601.
    Type: Application
    Filed: September 22, 2003
    Publication date: April 1, 2004
    Inventors: Yanling Zhou, Yasutaka Ito, Satoru Kariya
  • Publication number: 20040060920
    Abstract: An object of the present invention is to provide a heater wherein even if a through hole into which lifter pins and the like for supporting a semiconductor wafer will be inserted is made, the temperature in the vicinity of the through hole is not lowered so that the temperature in its heating face is even. The present invention is a ceramic heater comprising a ceramic substrate; and a resistance heating element formed on the surface of the ceramic substrate or inside above-mentioned ceramic substrate, above-mentioned ceramic substrate being equipped with a through hole, wherein the wall face of above-mentioned through hole has a surface roughness of Rmax=0.05 to 200 &mgr;m based on JIS B 0601.
    Type: Application
    Filed: October 31, 2003
    Publication date: April 1, 2004
    Applicant: IBIDEN CO., LTD.
    Inventors: Yasutaka Ito, Yasuji Hiramatsu
  • Publication number: 20040060919
    Abstract: This invention has its object to provide a ceramic board which, when used as a heater, heats a silicon wafer uniformly throughout and, hence, does not damage the wafer and, when used as an electrostatic chuck, provides a sufficient chucking force.
    Type: Application
    Filed: September 17, 2003
    Publication date: April 1, 2004
    Applicant: IBIDEN CO., LTD.
    Inventors: Yasutaka Ito, Yasuji Hiramatsu
  • Patent number: 6710307
    Abstract: An object of the present invention is to provide a ceramic heater making it possible to suppress an outflow of heat to a supporting case and so on to make the temperature of its ceramic substrate uniform. The ceramic heater of the present invention is a ceramic heater wherein a heating element is arranged on a surface of a ceramic substrate or inside the ceramic substrate, the surface roughness Rmax of the side face of the ceramic substrate being from 0.1 to 200 &mgr;m according to JIS B 0601.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: March 23, 2004
    Assignee: Ibiden Co., LTD.
    Inventors: Yasutaka Ito, Yasuji Hiramatsu
  • Publication number: 20040045951
    Abstract: An object of the present invention is to provide a ceramic heater making it possible to suppress an outflow of heat to a supporting case and so on to make the temperature of its ceramic substrate uniform. The ceramic heater of the present invention is a ceramic heater wherein a heating element is arranged on a surface of a ceramic substrate or inside the ceramic substrate, the surface roughness Rmax of the side face of the ceramic substrate being from 0.1 to 200 &mgr;m according to JIS B 0601.
    Type: Application
    Filed: September 10, 2003
    Publication date: March 11, 2004
    Applicant: IBIDEN CO., LTD.
    Inventors: Yasutaka Ito, Yasuji Hiramatsu
  • Publication number: 20040035846
    Abstract: An object of the present invention is to provide a ceramic heater for a semiconductor producing/examining device in which the temperature of the whole of its wafer heating face becomes even and by which a semiconductor wafer and the like can be evenly heated. The ceramic heater for a semiconductor producing/examining device according to the present invention comprises a resistance heating element formed on a surface of a ceramic substrate or inside the ceramic substrate, wherein the dispersion of the resistance value of the resistance heating element to the average resistance value thereof is 25% or less.
    Type: Application
    Filed: March 13, 2003
    Publication date: February 26, 2004
    Inventors: Yasuji Hiramatsu, Yasutaka Ito, Atsushi Ito, Satoru Kariya
  • Publication number: 20040031784
    Abstract: A hot plate unit for heating semiconductor wafers. The hot plate unit includes a case, a hot plate, a seal element, and a holding ring. The seal element is made of a heat insulative material and is arranged between the case and the hot plate. The hot plate is clamped between the holding ring and the seal element. Screws for fastening the holding ring do not contact the hot plate.
    Type: Application
    Filed: August 12, 2003
    Publication date: February 19, 2004
    Applicant: Ibiden Co., Ltd.
    Inventors: Jo Saito, Masakazu Furukawa, Yasutaka Ito
  • Publication number: 20040026403
    Abstract: An object of the present invention is to provide a ceramic heater for a semiconductor-producing/examining device which has a short temperature dropping time and can be rapidly cooled. The present invention is a ceramic heater for a semiconductor-producing/examining device comprising a resistance heating element on a surface thereof, wherein the resistance heating element has a surface roughness Ra according to JIS B 0601 of 0.01 &mgr;m or more.
    Type: Application
    Filed: July 29, 2003
    Publication date: February 12, 2004
    Inventors: Satoru Kariya, Yasutaka Ito
  • Publication number: 20040026402
    Abstract: An object of the present invention is to provide a ceramic heater for a semiconductor producing/examining device which is capable of accurately measuring the temperature of an object to be heated and evenly heating the whole body of a silicon wafer by adjusting the heating state of a heating element based on the temperature measurement result, and the ceramic heater for a semiconductor producing/examining device of the present invention is a ceramic heater including a ceramic substrate and a heating element formed on the surface or the inside of the ceramic substrate, wherein a temperature measurement element is formed while being brought into contact with the ceramic substrate and the surface roughness of the ceramic substrate brought into contact with the temperature measurement element is Ra≦5 &mgr;m.
    Type: Application
    Filed: June 27, 2002
    Publication date: February 12, 2004
    Inventors: Yasutaka Ito, Atsushi Ito
  • Publication number: 20040021475
    Abstract: An object of the present invention is to provide a wafer prober capable of protecting a chuck top conductor layer against noises, preventing integrated circuits and the like from erroneously operating due to the noises, and precisely determining whether or not the integrated circuits and the like normally operate. The present invention provides a wafer prober comprising: a ceramic substrate and a chuck top conductor layer formed on a main face of said ceramic substrate; and a guard electrode formed inside of said ceramic substrate, wherein a metal layer is formed on a side face of said ceramic substrate.
    Type: Application
    Filed: August 27, 2003
    Publication date: February 5, 2004
    Inventors: Atsushi Ito, Yasuji Hiramatsu, Yasutaka Ito
  • Patent number: 6686570
    Abstract: A hot plate unit that cools within a short period of time without a complicated or enlarged structure. The hot plate unit (1) includes a hot plate (3), which is arranged in an opened portion (4) of a casing (2A) and has a resistor (10). The casing (2A) and the hot plate (3) form a space to enable the circulation of air. An inner bottom plate (41) is provided in the casing (2A).
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: February 3, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Masakazu Furukawa, Yasutaka Ito, Jo Saito
  • Publication number: 20040011781
    Abstract: An objective of the present invention is to provide a ceramic heater making it possible to heat an object to be heated, such as a silicon wafer, uniformly. The ceramic heater of the present invention is a ceramic heater wherein a heating element is formed on a surface of a ceramic plate or inside the ceramic plate, wherein: a bottomed hole is made, being directed from the opposite side to a heating surface for heating an object to be heated, toward the heating surface; the bottom of said bottomed hole is formed relatively nearer to the heating surface than the heating element; and a temperature-measuring element is set up in this bottomed hole.
    Type: Application
    Filed: July 15, 2003
    Publication date: January 22, 2004
    Applicant: IBIDEN CO., LTD.
    Inventors: Yasutaka Ito, Masakazu Furukawa, Yasuji Hiramatsu
  • Publication number: 20040011782
    Abstract: An objective of the present invention is to provide a ceramic heater making it possible to heat an object to be heated, such as a silicon wafer, uniformly. The ceramic heater of the present invention is a ceramic heater wherein a heating element is formed on a surface of a ceramic plate or inside the ceramic plate, wherein: a bottomed hole is made, being directed from the opposite side to a heating surface for heating an object to be heated, toward the heating surface; the bottom of said bottomed hole is formed relatively nearer to the heating surface than the heating element; and a temperature-measuring element is set up in this bottomed hole.
    Type: Application
    Filed: July 15, 2003
    Publication date: January 22, 2004
    Applicant: IBIDEN CO., LTD
    Inventors: Yasutaka Ito, Masakazu Furukawa, Yasuji Hiramatsu
  • Publication number: 20040007773
    Abstract: The objective of the invention is to provide a ceramic substrate: wherein even if rapid temperature rising or rapid temperature falling is conducted, no problem of cracking or warp of the ceramic substrate occurs; wherein, in case that the ceramic substrate is a ceramic substrate constituting an electrostatic chuck, local dispersion of chuck power is eliminated, in case that the ceramic substrate is a ceramic substrate constituting a hot plate, local dispersion of temperature of a wafer treating face is eliminated, in case that the ceramic substrate is a ceramic substrate constituting a wafer prober, dispersion of applied voltage of a guard electrode or a ground electrode is eliminated and a stray capacitor or noise can be eliminated.
    Type: Application
    Filed: July 10, 2003
    Publication date: January 15, 2004
    Applicant: IBIDEN CO., LTD.
    Inventors: Yasuji Hiramatsu, Yasutaka Ito
  • Patent number: 6677557
    Abstract: An object of the present invention is to provide a heater wherein even if a through hole into which lifter pins and the like for supporting a semiconductor wafer will be inserted is made, the temperature in the vicinity of the through hole is not lowered so that the temperature in its heating face is even. The present invention is a ceramic heater comprising a ceramic substrate; and a resistance heating element formed on the surface of the ceramic substrate or inside above-mentioned ceramic substrate, above-mentioned ceramic substrate being equipped with a through hole, wherein the wall face of above-mentioned through hole has a surface roughness of Rmax=0.05 to 200 &mgr;m based on JIS B 0601.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: January 13, 2004
    Assignee: Ibiden Co., Ltd.
    Inventors: Yasutaka Ito, Yasuji Hiramatsu
  • Patent number: 6646236
    Abstract: A hot plate unit for heating semiconductor wafers. The hot plate unit includes a case, a hot plate, a seal element, and a holding ring. The seal element is made of a heat insulative material and is arranged between the case and the hot plate. The hot plate is clamped between the holding ring and the seal element. Screws for fastening the holding ring do not contact the hot plate.
    Type: Grant
    Filed: June 13, 2001
    Date of Patent: November 11, 2003
    Assignee: Ibiden Co., Ltd.
    Inventors: Jo Saito, Masakazu Furukawa, Yasutaka Ito
  • Publication number: 20030203225
    Abstract: The object of the present invention is to provide an aluminum nitride sintered body which has excellent mechanical strength and in which ceramic particles is prevented from coming off from the surface and/or side thereof and generation of free particles is suppressed. The aluminum nitride sintered body of the present invention is wherein it contains sulfur.
    Type: Application
    Filed: May 22, 2003
    Publication date: October 30, 2003
    Applicant: IBIDEN CO., LTD.
    Inventors: Yasuji Hiramatsu, Yasutaka Ito
  • Patent number: 6639188
    Abstract: A ceramic heater capable of reducing temperature uniformity at the periphery of through holes such as insertion holes and vacuum suction holes is provided, which protects wafer against thermal shocks and has improved controllability for temperature control parts such as thermocouples and temperature fuse. Further, a ceramic heater capable of uniform resin curing is provided. A heat generation body is disposed on the surface or inside of a ceramic substrate. Further, corners for the insertion holes, the recesses and the vacuum suction holes of the ceramic substrate are chamfered.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: October 28, 2003
    Assignee: Ibiden Co., Ltd.
    Inventor: Yasutaka Ito