Substrate cleaning apparatus
A substrate cleaning apparatus comprises an outer shell constructed such that the outer shell is selectively openable or hermetically closable to form a sealed space, an inner shell enclosed within the outer shell and having a holding member for holding a substrate, and a dispenser unit for feeding at least one of gas and liquid into the inner shell. Within the sealed space formed by the outer shell, a highly gas-tight space is formed by the inner shell to permit cleaning of the substrate within the highly gas-tight space. Also disclosed are a dispenser, a substrate holding mechanism and a substrate cleaning chamber, which are suitable for use with the substrate cleaning apparatus, and substrate cleaning processes making use of these dispenser, substrate holding mechanism and substrate cleaning chamber, respectively.
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a) Field of the Invention
This invention relates to an apparatus (hereinafter called “a substrate cleaning apparatus”) useful in cleaning, for example, a semiconductor substrate material such as a silicon wafer (hereinafter called “a substrate”). This invention is also concerned with a dispenser, a substrate holding mechanism and a substrate cleaning chamber, which are suitable for use with the substrate cleaning apparatus. This invention also pertains to substrate cleaning processes making use of the dispenser, substrate holding mechanism and/or substrate cleaning chamber.
Keeping in step with abrupt developments of the semiconductor industry, requirements for semiconductor substrate materials such as silicon wafers are becoming stricter year by year, resulting in an outstanding desire for the development of a substrate cleaning apparatus and process capable of completely performing cleaning-off of unwanted substances, such as mist, from a surface of a substrate and/or treatment for the removal of undesired parts from a surface of a substrate (hereinafter simply called “cleaning”). In these days, cleaning of a substrate is not limited to its front side but cleaning of its back side is also desired. Conventional substrate cleaning apparatuses, however, can hardly perform high-accuracy cleaning, because in most of such conventional apparatuses, a closed section (hereinafter called “a chamber”) in which cleaning is performed is not completely divided into a substrate cleaning section and its peripheral section but includes these sections in a structurally undivided form. There are some conventional substrate cleaning apparatuses with internally divided chambers. The division of each of such chambers is, however, limited to such an extent as arrangement of a partition wall, which exhibits shielding or straightening effect, for the purpose of preventing mist from mixing in a chemical or rise water to be provided for the cleaning of a substrate.
It is also known to divide a chamber of a substrate cleaning apparatus into two sections, one being a section for conducting cleaning with a chemical or the like and the other a section for rinsing the chemical or the like, and to conduct both cleaning and rinsing in situ, in other words, in the same chamber. This is to divide the interior of the same chamber into different sections depending on the types of treatments, and is not to isolate a section, in which cleaning is conducted, from its peripheral section and vice versa.
In conventional substrate cleaning apparatuses, the vacuum chuck system that a substrate to be cleaned is held at its back side under a vacuum is widely employed as a means for holding the substrate. This system is excellent in that, as long as control of a vacuum does not cease, the substrate can be held stably even when the substrate is spun at high rpm. Under the current situation that cleaning is also required for the back side of a substrate, the above-described system is improper because a holder remains in direct contact with the back side of the substrate.
As a system involving no contact between a holder and the back side of a substrate, on the other hand, a non-contact substrate holding system making use of the Bernoulli effect has been proposed. Compared with the conventional system that a holder remains in direct contact with a substrate, this system is superior from the viewpoint of avoiding contamination by a mechanical cause, and has possibility of finding wide-spread utility. However, this system generally uses a gaseous fluid so that a high degree of control is required on the gaseous fluid. This system is effective as a chuck mechanism for holding a substrate. From the viewpoint of surface cleaning, however, this system cannot treat both sides of a substrate at the same time because only one side is exposed to gas which is continuously fed.
In each of the conventional substrate cleaning apparatuses, the interior of the chamber is exposed to a treatment chemical and a rinse solution. Most of the conventional substrate cleaning apparatus are, however, not equipped with any means for positively washing inner walls of their chambers. Proposed means are limited to those for washing a periphery of a treatment section with water. It is, however, difficult to wash the interior of a chamber with water in the course of a series of cleaning of substrates. The above-proposed means, therefore, require frequent allocations of time exclusively for washing the chamber.
In cleaning a substrate, it is a common practice to exclusively clean only a part of the substrate, for example, its front side, its back side or a bevel (a swell of copper formed on an outer periphery of the substrate upon plating). The above-described exclusive cleaning of only a part of a substrate is excellent from the viewpoint of high-accuracy cleaning, but at a fabrication site, requires purchase of different apparatuses for different parts, resulting in the need for higher cost and broader installation space. Even when cleaning a substrate at the entire surfaces thereof, its surfaces may be exclusively cleaned part by part in some instances. This is attributed to actual circumstances that cleaning must unavoidably be performed exclusively part by part because except for complete dipping of a substrate in a chemical or the like, a substrate is often spun in such equipment as treating substrates one by one as in single wafer treatment and a limitation is hence imposed on the cleaning by a mechanism for holding the substrate.
SUMMARY OF THE INVENTIONAn object of the present invention is, therefore, to provide a substrate cleaning apparatus and process capable of performing high-accuracy cleaning to completely remove unwanted substances, such as mist, and/or undesired parts from a surface of a substrate and also various units suitable for use in the apparatus and process.
Another object of the present invention is to provide a substrate cleaning apparatus capable of minimizing contamination of a substrate by a substrate holding member and also capable of applying high-accuracy cleaning to both front and back sides of the substrate, a peripheral edge face (which may hereinafter be called simply “the edge”) of the substrate and also one or more desired parts of the substrate in the same chamber in single wafer treatment; a dispenser, a substrate holding mechanism and a substrate cleaning chamber, all of which are suitable for use in the substrate cleaning apparatus; and also substrate cleaning processes making use of these dispenser, holding mechanism and/or chamber, respectively.
A further object of the present invention is to provide a substrate cleaning apparatus which can also be used in the cleaning of a substrate with dangerous gas or high-concentration gas and can perform high-accuracy and high-safety cleaning such that waste water and mist are surely discharged without occurrence of recontamination after the cleaning; a substrate holding mechanism and a substrate cleaning chamber, both of which are suitable for use in the substrate cleaning apparatus; and also substrate cleaning processes making use of these holding mechanism and/or chamber, respectively.
The above-described objects can be achieved by the present invention to be described hereinafter. Described specifically, the present invention, in one aspect thereof, provides a substrate cleaning apparatus comprising: an outer shell constructed such that the outer shell is selectively openable or hermetically closable to form a sealed space, an inner shell enclosed within the outer shell and having a holding member for holding a substrate, and a dispenser unit for feeding at least one of gas and liquid into the inner shell, wherein within the sealed space formed by the outer shell, a highly gas-tight space is formed by the inner shell to permit cleaning of the substrate within the highly gas-tight space. In another aspect of the present invention, there is also provided a substrate cleaning apparatus comprising: an outer shell constructed such that the outer shell is selectively openable or hermetically closable, an inner shell enclosed within the outer shell and having an upper and lower openings and an outlet for discharging effluent, and an upper and lower dispenser units arranged for vertical movements such that the upper and lower dispenser units can be inserted into or removed from the upper and lower openings, respectively, said dispenser units being provided on inner end portions thereof with flat areas each of which has at least one nozzle, and, when the upper and lower dispenser units are inserted into the upper and lower openings of the inner shell, respectively, a highly gas-tight space is formed by the inner end portions and an inner wall of the inner shell, wherein the inner shell is provided through the inner wall thereof with an outlet for discharging at least one of waste gas and waste liquid and is also provided on the inner wall thereof with a holding member for holding a substrate (hereinafter simply called the “substrate”), which is under cleaning, out of contact with the end portions of the dispenser units, and the inner shell is constructed for rotation about a vertical axis thereof with the substrate held by the holding member.
Each of the substrate cleaning apparatus according to the present invention has a double shell structure that a treatment space is isolated from a peripheral section, thereby making it possible to minimize the contact between a substrate under cleaning and an external atmosphere. As a result, safe and high-accuracy cleaning is feasible. Described specifically, the above-described possession of the double shell structure makes it possible to safely perform desired cleaning because, even when a gas or chemical harmful to the human body is used in the treatment space, the double shell structure does not permit leakage of the harmful gas or chemical into the external atmosphere. Further, the possession of the double shell structure also realizes a very high level of sealing in the treatment space, enables easy control of physical quantities such as pressure, temperature and humidity in the treatment space in accordance with desired treatment conditions, and therefore, permits high-accuracy cleaning. In addition, provision of an optional space between the treatment space and the peripheral section to enhance the sealing of the peripheral section allows the peripheral section to play a role as a buffer for minimizing effects from the external environment on the treatment space. In this respect too, high-accuracy cleaning of a substrate is feasible.
A need for various chemicals and gases in the cleaning of a substrate unavoidably results in a large substrate cleaning apparatus. The substrate cleaning apparatuses make it possible to simplify a system for feeding a chemical, so that the substrate cleaning apparatuses are each expected to be constructed in a smaller size.
In a further aspect of the present invention, there is also provided a dispenser useful in cleaning a substrate, comprising: a pair of upper and lower members provided at inner end portions with flat areas capable of extending over at least parts of front and back sides of a substrate, respectively, a vertical movement control mechanism for fixing the flat areas substantially in parallel with the substrate, with desired clearances between the front and back sides of the substrate and the corresponding ones of the flat areas, without any contact between the front and back sides of the substrate and the corresponding flat areas, and at least one nozzle arranged at one of the flat areas and at least one nozzle arranged at the other flat area such that at least one of gas and liquid can be fed to the front and back sides of the substrate. In a still further aspect of the present invention, there is also provided a process for cleaning a substrate by the dispenser, which comprises the following step: maintaining the clearances between the front and back sides of the substrate and the corresponding ones of the flat areas at a value not greater than 3 mm and feeding the liquid through from the nozzles such that films of the liquid are formed between the front and back sides of the substrate and the corresponding flat areas.
The dispenser according to the present invention comprises the pair of upper and lower members provided at the inner end portions thereof with the flat areas capable of extending over at least parts of the front and back sides of the substrate, respectively, and has the vertical movement control mechanism for fixing the flat areas substantially in parallel with the substrate, with desired clearances between the front and back sides of the substrate and the corresponding ones of the flat areas, without any contact between the front and back sides of the substrate and the corresponding flat areas. It is, therefore, possible to form films of liquid between the substrate and the flat areas by making use of a surface tension of the liquid and to perform cleaning while retaining these liquid films. Desired parts of the surfaces of the substrate can be subjected to cleaning while protecting the desired parts with the liquid films. Surface areas of the substrate, which are to be subjected to cleaning, can be determined as desired by choosing the number and position(s) of nozzle(s) to be arranged at each of the flat areas for feeding liquid or gas to the substrate. The conventional substrate cleaning apparatuses each requires arrangement of devices, units or the like for exclusively cleaning specific parts of a substrate, respectively. Owing to the use of the dispenser constructed as described above, however, the present invention has made it possible to apply cleaning to one or both of the sides of the substrate as desired in the same treatment space. Moreover, the formation of the liquid films can be achieved with a least amount of the liquid, so that the present invention is also excellent in economy.
Further, the use of the dispenser according to the present invention can also cause a liquid to pass between the substrate and the flat areas while retaining gas bubbles there by arranging the substrate and the flat areas close to each other, forming films of the liquid between the substrate and the flat areas, respectively, and then feeding gas into the liquid films. This treatment makes it possible to bring a small amount of reactive gas into contact with the substrate without diluting of the reactive gas and moreover, to allow boundaries of gas bubbles to run on and along the substrate. Cleaning effect such as physical separation of contaminants can also be expected, thereby making it possible to economically perform high-accuracy cleaning of the substrate.
By ingeniously determining the position(s), number and orifice size of nozzle(s) to be arranged at each of the flat areas, the dispenser according to the present invention can perform cleaning by feeding liquid to desired position or positions and therefore, can achieve uniform cleaning.
In a still further aspect of the present invention, there is also provided a substrate cleaning chamber capable of forming a highly gas-tight space for use in cleaning a substrate, comprising: plural holding members for holding the substrate in a horizontal plane, at least one nozzle for feeding at least one of gas and liquid to at least one of a front and back sides of the substrate arranged by the holding members, an outlet arranged at a position lower than the horizontal plane, in which the substrate is held, such that the at least one of the gas and liquid can be discharged, and a mechanism for rotating the substrate cleaning chamber about a vertical axis thereof with the substrate held therein. According to a still further aspect of the present invention, there is provided a process for cleaning a substrate by the substrate cleaning chamber, which comprises, while rotating the substrate cleaning chamber about the vertical axis thereof with the substrate held therein, feeding at least one of gas and liquid to at least one of a front and back sides of the substrate from at least one nozzle such that the at least one of the front and back sides of the substrate is subjected to at least one of washing and rinsing.
Conventional substrate cleaning apparatuses are observed to involve a problem that parts of a substrate, where the substrate is in direct contact with a holding member, are abraded to result in a considerable damage on the substrate itself. As the substrate cleaning chamber according to the present invention has the mechanism for rotating the substrate cleaning chamber about the vertical axis thereof with the substrate held therein, the above-mentioned problem can be lessened to increase the efficiency of cleaning.
According to the substrate cleaning chamber of the present invention, unwanted substances, such as liquid and mist, spread around by centrifugal force or a flow of liquid can be adequately and promptly discharged through the outlet. Preferably, the outlet may be constructed such that such unwanted substances can be promptly discharged out of the treatment space by using the kinetic energy of the liquid so spread out. This can effectively avoid the problem that a chemical employed for the cleaning of the substrate may remain in the treatment space and causes recontamination of the substrate, and therefore, can achieve high-accuracy cleaning. In a more preferred embodiment, plural discharge outlets may be arranged at positions lower than the horizontal plane in which the substrate is disposed. These discharge outlets allow liquid and gas, which have been employed for cleaning, to smoothly flow out in their entirety. As a result, it is possible to effectively prevent a chemical, rinse water or mist from flowing back to the side of the substrate. Because cleaning can be performed as described above, no special means is needed for washing or drying the interior of the treatment space. As the interior of the treatment space can be washed or dried concurrently with cleaning, the substrate cleaning chamber according to the present invention permits economical cleaning.
In a yet further aspect of the present invention, there is provided a substrate holding mechanism useful in cleaning a substrate, comprising: plural clamps each of which has an upper and lower members for holding a peripheral edge portion of the substrate at an upper and lower sides thereof such that the substrate is maintained in a substantially horizontal plane, and a control mechanism for operating the upper and lower members such that the upper and lower members repeat holding and release of the substrate in a successive order. Preferably, six clamps as defined above may be arranged at equal angular intervals therebetween at such locations that the peripheral edge portion of the substrate is held at the upper and lower sides thereof by the clamps arranged as three pairs of diametrically opposite clamps, and the three pairs of diametrically opposite clamps may each independently be operable in a pair by the control mechanism such that the three pairs of diametrically opposite clamps can repeatedly hold and release the substrate in a successive order. According to the substrate holding mechanism of the present invention, the peripheral edge portion of the substrate can be held at plural points, and moreover, the upper and lower members which are brought into contact with the substrate can hold and release the substrate in a successive order. It is, therefore, possible to completely clean the substrate over the entire surfaces thereof. By ingeniously designing the substrate holding mechanism such that the substrate is held at minimized areas, the substrate holding mechanism can stably hold the substrate without bringing a holder into the entire back side as in conventional substrate cleaning apparatuses, and accordingly, can minimize the contamination by contact with such a holder. In addition, the substrate holding mechanism according to the present invention makes it possible to clean the both sides of a substrate and its edge at the same time in the same treatment space. It is, therefore, no longer needed to arrange plural devices or units for exclusively cleaning specific areas, thereby permitting economical cleaning.
BRIEF DESCRIPTION OF THE DRAWINGS
The above-described various excellent advantageous effects can be obtained all together provided that the above-described apparatus of the double shell structure, which is composed of the outer shell and the inner shell and defines a doubly-sealed space in the inner shell, is used as a basis, the above-described substrate cleaning chamber with a highly gas-tight space formed for cleaning a substrate therein is used in the inner shell; the above-described dispensers are used as the dispenser units to feed gas and liquid and further, the above-described substrate holding mechanism is used as a holding member for holding the substrate within the chamber. The substrate cleaning apparatus according to the present invention, which has the above-described construction, will hereinafter be described with reference to the drawings.
A description will firstly be made about the outer shell 2. The outer shell 2 is arranged to form within the inner shell 1 the treatment space which satisfies pressure-resistant sealing conditions for conducting cleaning. It is, therefore, preferred to construct the outer shell 2 such that the outer shell is selectively openable and hermetically closable and can withstand at least 2 atm. As the material making up the outer shell 2, it is desired to use a material capable of forming a high-pressure vessel, such as titanium or SUS. Because a chemical and/or gas is used under gas-tight conditions, the inner shell 2 may desirably be coated on at least an inner wall thereof with a fluorinated resin excellent in chemical resistance.
To permit placing the substrate in the treatment space of the inner shell 1 accommodated within the outer shell 2 and also taking it out of the treatment space, an upper section 3 of the outer shell 2 is constructed openable and closable. Further, to form the treatment space within the inner shell 1, it is necessary to establish sealing between the upper section 3 and a lower section 4. For this purpose, the outer shell 2 may preferably be provided, for example, with hydraulic, pneumatic or electromagnetic lifting devices 16 to selectively open and close the upper section 3 of the outer shell 2. These lifting devices 16 can selectively open and close the upper section 3 of the outer shell 2 and, when the upper section 3 is closed, can maintain the interior of the outer shell 2 in a sealed state. According to an investigation by the present inventors, this sealing of the interior of the outer shell 2 requires to hold the upper section 3 and the lower section 4 of the outer shell 2 in place under a pressure of at least 2 atm. In addition to the above-described mechanism for sealing the upper section 3 of the outer shell 2 concurrently with the closure of the upper section 3, it is also preferred, for example, to mechanically lock the upper and lower sections 3,4 together subsequent to the closure of the upper and lower sections 3,4 such that the upper section 3 is protected from failing to withstand a positive pressure and being raised upwards.
A description will next be made about the inner shell 1 accommodated within the outer shell 2. The inner shell 1 is provided with openings in upper and lower parts thereof, respectively, and also with outlets 9 for discharging waste water. On an inner wall of the inner shell 1, holding members 8 are arranged to hold within the treatment space the substrate 20 to be cleaned. Further, the inner shell 1 is constructed such that the inner shell 1 is rotatable about a vertical axis thereof while holding the substrate 20 by the holding members 8. The inner shell 1 constructed as described above serves to effectively perform cleaning owing to its rotation with the substrate 20 held thereon and also to protect the substrate 20 from a contaminated liquid to be discharged upon cleaning the substrate 20. As the inner shell 1 is brought into contact with high-concentration gas and/or a chemical employed for the cleaning, it is preferred to form the inner shell 1 with a fluorinated resin excellent in chemical resistance or to coat at least the interior of the inner shell 1 with such a fluorinated resin. Preferred embodiments can include the inner shell shown in
The preferred embodiment of the inner shell 1 is depicted as the schematic perspective view in
As described above, the holding members 8 are arranged on the inner wall of the inner shell 1 to hold the substrate. It is preferred to arrange these holding members 8 such that, as illustrated in the cross-sectional view of
No particular limitations are imposed on the holding members 8 insofar as the substrate can be firmly held in a stable state within the treatment space. Usable examples of the holding members can include clamps capable of holding a peripheral edge portion of the substrate at both the upper and lower sides thereof (for example, see
As mentioned above, the substrate to be cleaned may preferably be held stably in a horizontal plane substantially centrally within the treatment space. As illustrated in
With reference to the schematic illustrations of
The operation of a chuck mechanism shown in
In addition, it is preferred to construct the above-described holding members 8, which are arranged at 6 locations, respectively, that as shown in
In the case of the conventional holding method making use of a vacuum chuck mechanism which holds a substrate at the back side thereof under a vacuum, on the other hand, a holder covers the whole back side of the substrate. Therefore, the back side may become a contamination source, to say nothing of the problem that the substrate cannot be washed on the back side. In the case of a holder equipped with a conventional mechanical chuck mechanism to grip a substrate at only an end thereof, the substrate can be fixed stably insofar as the mechanical chuck mechanism contacts at a large area thereof with the substrate. However, the substrate cannot be cleaned at a gripped part so that the gripped part remains not cleaned. If the area of contact between the holder and the substrate is made very small in this case, the part which remains not cleaned can be made very small. In this case, however, the substrate tends to slip off from the holder and to rotate, for example, when rotation suddenly changes from high-speed rotation to low-speed rotation. A new problem, therefore, arises in that a limitation is imposed on the manner of application of rotation and sufficient cleaning can be hardly performed. A holding method called “the Bernoulli chuck”, which makes use of a stream of air, has difficulty in manufacturing a hermetically sealed apparatus, leading to a problem that a limitation is imposed on chemicals usable for treatment.
A description will hereinafter be made about the above-explained mechanism including the holding members 8 arranged at the six locations and permitting entirely cleaning a substrate, including its edge and back side, while establishing an area of contact sufficient to enable stable holding of the substrate. For example, the six holding members 8 can be arranged and constructed such that the holding members 8 oppose each other in three pairs across the center of the substrate as indicated by signs a-c, respectively, and the three pairs of the holding members 8 are each independently operable in a pair. This makes it possible, for example, to release the holding members 8 at the points a,a and to hold the substrate only at the remaining 4 points b,b,c,c. By successively changing the holding points of the substrate in this manner, the areas of the substrate at which the substrate are in contact with the holding members 8 can be successively exposed and cleaned. As a result, the front and back sides of the substrate can be cleaned over the entire areas thereof. According to an investigation by the present inventors, it has been found preferable to arrange these holding members at six locations or more on the inner wall of the inner shell 1 if one wants to hold a substrate stably and to cause it to spin in the thus-held state together with the inner shell 1. In such a case, it may be possible to perform cleaning of a substrate, for example, by holding the substrate at three points arranged at the vertices of an equilateral triangle and then changing the holding points to different three points arranged likewise. The investigation by the present inventors has, however, revealed that the above-described manner, in which three pairs of diametrically opposing holding members are each independently operated in a pair to always hold a substrate at four points, can hold the substrate stably and moreover, can completely perform cleaning of the areas of the substrate where the substrate is brought into contact with the holding members.
As illustrated in
As illustrated in
As a consequence, a highly gas-tight treatment space is formed by the inner wall of the inner shell 1 and the inner end portions of the dispenser units 13,14. The dispenser units 13,14 are each provided on the inner side thereof with a flat area having at least one nozzle. When the substrate 20 is arranged within the inner shell 1, these flat areas extend substantially in parallel with the substrate. Further, the dispenser units 13,14 are accommodated within the outer shell 2 which allows the formation of the treatment space within the inner shell 1 such that the treatment space meets predetermined pressure-resistant sealing conditions (see
When the substrate is arranged, the flat areas on the end portions of the paired upper and lower dispenser units are located opposite the front and back sides of the substrate, respectively. These dispenser units are constructed such that a liquid or gas can be fed from the at least one nozzle arranged at each of the flat areas (see the schematic view of
As described above, each dispenser unit is provided with at least one nozzle at the flat area on the inner end portion thereof. No limitation is imposed on the number and location(s) of such nozzle(s). As illustrated by way of example in
For example, arrangement of plural nozzles 21 at appropriate locations on the flat area of each dispenser unit makes it possible to feed a liquid to the entire surfaces of a substrate without relying upon flows of the liquid, said flows requiring to spin the substrate. As an alternative example, arrangement of plural sets of nozzles 21, which are arranged concentrically at equal angular intervals as illustrated in
A description will next be described about a manner of use of the apparatus according to the present invention having the above-described construction. As illustrated by way of example in
Upon cleaning a substrate, the substrate is firstly arranged in the inner shell 1 in accordance with the above-described procedure, and the internal atmosphere of the chamber is controlled to meet an atmosphere condition required for a desired treatment. The atmosphere condition for the interior of the chamber can be either a chemical atmosphere or a gas-flowing atmosphere developed as a result of an off-balance in pressure by evacuation. According to the apparatus of the present invention, the former atmosphere can be established by sealing the interior of the chamber and feeding desired gas or gases, while the latter atmosphere can be established by adjusting the openings of a waste water/solution drain valve 18 and an exhaust on/off valve 19 (hereinafter simply called “the valves 18,19”), both of which serve to establish or cut off connection between an exhaust pipe 17 and the chamber. (see
With reference to
When stripping off a resist film formed on a surface of a substrate, for example, the resist film is treated with ozone/warm water, followed by the cleaning with ammonia/oxygen/warm water. Taking this stripping as an example, a description will be made specifically. Firstly, the substrate 20 is arranged in the inner shell 1, and the air in the chamber is replaced with ozone gas. The valves 18,19 are then closed to fill the chamber with ozone gas. After conducting ozone gas/warm water treatment under sealed conditions, the valves 18,19 are opened while rinsing the substrate 20 and charging nitrogen gas, so that ozone gas and waste water are discharged from the chamber. After the interior of the chamber is again placed under sealed conditions, ammonia and oxygen gas are charged until a predetermined pressure is reached, and warm water treatment is then conducted. By this procedure, the gas atmosphere is adjusted. In the above-described case, the amount of each gas dissolved in warm water is determined by the partial pressure of the gas upon its contact with the warm water, so that it is desired to maintain the internal pressure of the chamber at 1 atm or higher. No particular limitation is imposed on a means for feeding a gas or liquid to the nozzles in the above procedure. This feeding can be achieved, for example, by arranging feed lines such that a gas, a cleaning solution and rinse water can be selectively caused to merge feed lines to the supply ports 12 of the dispenser units 13,14 via air operated valves or the like, and then by selectively opening one or more of the air operated valves or the like as needed.
Referring to
A description will next be made about various manners for feeding a gas or a liquid, such as a cleaning solution or rinse water, from the nozzles 21 arranged at the flat areas (hereinafter simply called “the flat areas”) on the inner end portions of the dispenser units 13,14 (hereinafter simply called “the flat areas”). As already explained, the apparatus of the present invention enables cleaning in various manners by changing the number and position(s) of the nozzle(s) 21 on each dispenser unit and/or the distances between a substrate and the above-described flat areas. Reference is firstly had to
Reference will next be had to
According to the apparatus of this invention, drying of a substrate subsequent to its treatment with the chemical can be surely performed without recontamination of the substrate. As a problem commonly observed in a drying step in conventional substrate cleaning apparatuses, recontamination of a substrate may take place in the post-treatment drying step when water droplets still remain on the wall of the chamber even after the substrate has been dried or when a gas inside the chamber contains mist abundantly. In the apparatus of the present invention, on the other hand, the chamber is of the double shell structure formed of the outer shell and the inner shell accommodated within the outer shell, the substrate is surrounded by the inner wall of the inner shell and the inner end portions of the dispenser units, and the inner shell and dispenser units are surrounded by the outer shell which can be hermetically closed. The treatment space is, therefore, in a state isolated from the remaining parts or sections. Compared with treatment of a substrate mounted on a spin table in an exposed treatment space within a chamber of a conventional apparatus not equipped with a double shell or wall structure, the apparatus of the present invention can also bring about a pronounced advantageous effect for the inhibition of recontamination of the substrate in the above-described drying step.
According to an investigation by the present inventors on the problem of recontamination of a substrate in a drying step, no liquid was observed to remain on the substrate or in the treatment space in the case of the apparatus of the present invention when an experiment was conducted by rinsing the substrate to make it wet and then spinning it at 3,000 rpm for 30 seconds. With a conventional apparatus, on the other hand, water droplets were observed remaining on a wall of a chamber. It has, therefore, been found that in a drying step, a substrate may be recontaminated-with these water droplets.
As a potential problem specific to the apparatus of the present invention, arrangement of many nozzles at the flat area of each dispenser unit may result in penetration of a liquid into the nozzles during cleaning, and depending on the diameter of the nozzles, the liquid may drip off in a drying step or the like so that recontamination of the substrate may not be completely avoided. If the liquid remaining in the dispenser units is concerned in the drying step or the like, the potential problem can be resolved by drawing, before entering the drying step, the liquid out of the dispenser units through the aspirators 31 (see
Another potential problem may arise when the apparatus of the present invention is used to wash the back side of a substrate. In this application, the substrate is conveyed to the apparatus with the back side thereof in a contaminated state. When a carrier robot constructed as shown in
The present invention will hereinafter be described in detail based on an Example.
EXAMPLE 1 A CVD (chemical vapor deposition) process may include such a step that subsequent to formation of a Ti film on a substrate, a W film is formed successively. In a subsequent cleaning step, it may be desired, in some instances, to eliminate adhered Ti or W contaminant from the edge and back side of the substrate without dissolving the surface W film or the Ti film lying under the W film. In this Example, the apparatus of the present invention was applied to the cleaning step. For use in the cleaning, an 8-inch silicon substrate with 10-nm thick thermal oxidation SiO2 films formed on both sides thereof was fabricated and provided. The substrate was subjected to etching such that the substrate was selectively etched on only the back side and edge thereof. The substrate cleaning apparatus had the construction described above with reference to
The substrate was placed in the inner shell 1 with the side, on which the W film was exposed, facing up and the side, on which the thermal oxidation SiO2 film was exposed, facing down. Firstly, the dispenser units 13,14 were moved to set their distances from the front and rear sides at 3 cm, respectively. While rotating the inner shell such that the substrate was spun at 10 rpm, the substrate was rinsed for 10 seconds to make the substrate wet evenly on all the surfaces thereof. The rinsing was conducted by feeding pure water at a rate of 1 L/min from the upper and lower dispenser units, respectively. After the flow rate of the rinse water was then changed to 200 mL/min, the upper dispenser unit 13 was brought closer to a distance of 3 mm from the upper side of the substrate. Fifteen (15) seconds later, a liquid film was formed between the upper side of the substrate and the flat area as shown in
The results of the cleaning are summarized in Table 1. Between the edge and back side to which the HF solution was applied and the front side protected with the water film, the application and non-application of the treatment with the HF solution were recognized as pronounced differences in etched depth.
This application claims the priority of Japanese Patent Application 2000-165644 filed May 31, 2001, which is incorporated herein by reference.
Claims
1-14. (canceled)
15. A substrate holding mechanism useful in cleaning a substrate, comprising:
- plural clamps each of which has an upper and lower members for holding a peripheral edge portion of said substrate at an upper and lower sides thereof such that said substrate is maintained in a substantially horizontal plane, and
- a control mechanism for operating said upper and lower members such that said upper and lower members repeat holding and release of said substrate in a successive order.
16. A substrate holding mechanism according to claim 15, wherein six clamps as defined in claim 15 are arranged at equal angular intervals therebetween at such locations that said peripheral edge portion of said substrate is held at said upper and lower sides thereof by said clamps arranged as three pairs of diametrically opposite clamps, and said three pairs of diametrically opposite clamps are each independently operable in a pair by said control mechanism such that said three pairs of diametrically opposite clamps can repeatedly hold and release said substrate in a successive order.
Type: Application
Filed: Mar 2, 2005
Publication Date: Jul 14, 2005
Applicant: m-FSI LTD. (Tokyo)
Inventors: Kousaku Matsuno (Okayama-shi), Masao Iga (Okayama-shi), Takeji Ueda (Okayama-shi), Jun Kanayasu (Okayama-shi), Satoshi Shikami (Okayama-shi)
Application Number: 11/069,562