METHOD AND APPARATUS FOR ROTATING AN ANODE IN AN X-RAY SYSTEM
A method and apparatus for an x-ray apparatus. The x-ray apparatus comprises a vacuum tube. A cathode is located in the vacuum tube and capable of emitting electrons. A rotatable magnetic anode located in the vacuum tube, capable of being rotated by a motor located outside of the vacuum tube, and capable of generating an x-ray beam in response to receiving the electrons emitted by the cathode.
1. Field
The present disclosure relates generally to imaging systems and in particular to a method and apparatus for wide area x-ray imaging. Still more particularly, the present disclosure relates to a method and apparatus for rotating an anode in a wide area x-ray imaging system.
2. Background
An x-ray machine or system uses electromagnetic radiation to produce an image of an object. This type of image is usually produced to visualize something below the surface of the object. An x-ray system may include an x-ray source, an x-ray detection system, and positioning hardware to align these components. The x-ray tube is often times a vacuum tube that produces x-rays on demand. Within an x-ray tube, an emitter in the form of a filament or cathode is present that emits electrons into the vacuum tube. An anode also is present in the tube to collect the electrons and establish a flow of electric current known as a beam through the tube. When electrons from the cathode collide with the anode, energy may be emitted or radiated perpendicularly to the path of the electron beam as x-ray beams.
Vacuum tubes including rotating anodes have been extensively used as x-ray tubes in which the anode includes a rotating x-ray emitting track bombarded by electrons from a cathode. The anode is rotated such that only a small portion of the anode is bombarded by the electrons at any time. As a result, the electrons may distribute over a relatively large surface area. Currently, the use of a rotating anode has been performed to prevent the anode from overheating.
The current x-ray systems use rotating anodes to provide a stationery beam over a large area that rotates to reduce cooling needs. Most current uses for x-rays actually produce x-rays for a small amount of time.
SUMMARYThe advantageous embodiments provide a method and apparatus for an x-ray apparatus. The x-ray apparatus comprises a vacuum tube. A cathode is located in the vacuum tube and capable of emitting electrons. A rotatable magnetic anode is located in the vacuum tube, capable of being rotated by a motor located outside of the vacuum tube, and capable of generating an x-ray beam in response to receiving the electrons emitted by the cathode.
In another advantageous embodiment, a method for operating an x-ray apparatus comprises a vacuum tube having a cathode located in the vacuum tube and capable of emitting electrons, a rotatable magnetic anode located in the vacuum tube capable of being rotated by a motor located outside of the vacuum tube, and capable of generating an x-ray beam in response to receiving the electrons emitted by the cathode. A magnetic field is changed with a motor located outside of the vacuum tube to rotate the rotatable magnetic anode between a first position in which the rotatable magnetic anode directs an x-ray beam at a first location on an object to a second position in which the rotatable magnetic anode directs the x-ray beam at a second location on the object.
The features, functions, and advantages can be achieved independently in various embodiments of the present disclosure or may be combined in yet other embodiments in which further details can be seen with reference to the following description and drawings.
The novel features believed characteristic of the advantageous embodiments are set forth in the appended claims. The advantageous embodiments, however, as well as a preferred mode of use, further objectives and advantages thereof, will best be understood by reference to the following detailed description of an advantageous embodiment of the present disclosure when read in conjunction with the accompanying drawings, wherein:
Referring more particularly to the drawings, embodiments of the disclosure may be described in the context of aircraft manufacturing and service method 100 as shown in
Each of the processes of aircraft manufacturing and service method 100 may be performed or carried out by a system integrator, a third party, and/or an operator. In these examples, the operator may be a customer. For the purposes of this description, a system integrator may include, without limitation, any number of aircraft manufacturers and major-system subcontractors; a third party may include, without limitation, any number of venders, subcontractors, and suppliers; and an operator may be an airline, leasing company, military entity, service organization, and so on.
With reference now to
Apparatus and methods embodied herein may be employed during any one or more of the stages of aircraft manufacturing and service method 100 in
The different advantageous embodiments recognize that the use of x-ray systems for identifying the geometry of hidden objects and structures, such as an aircraft, may be useful. The different advantageous embodiments recognize that currently used x-ray systems point an x-ray beam at one particular location on a target. Thus, the use of these types of x-ray systems in imaging aircraft has not been widely used. Further, the different advantageous embodiments recognize that maintaining low power requirements also has not been of interest with conventional uses, such as medical uses of x-ray systems.
The advantageous embodiments recognize that it would be desirable for increasing the field of view of an x-ray imaging system while maintaining low power requirements. Further, the different advantageous embodiments recognize that with longer continuous uses of x-ray systems for imaging a large object, such as an aircraft, higher reliability is desirable for these types of uses. In particular, the different advantageous embodiments recognize that the current use of rotating anodes with motors incorporated within the vacuum tube may lead to increased reliability problems that previously were not of concern.
Thus, the different advantageous embodiments provide a method and apparatus for wide area x-ray imaging in which a rotating anode may be used with a motor that is located externally to the vacuum tube. A rotatable anode, in these examples, is an anode that can turn or move around an axis or center. The movement may be, for example, a complete rotation in which movement is back and forth, such as an oscillation, or any other suitable movement.
With reference now to
A rotatable magnetic anode is a rotatable anode that has magnetic properties or characteristics. The properties are ones that may allow the magnetic anode to be moved. The anode it self may incorporate magnetic materials or magnets. In other examples, magnets may be attached to the anode. The magnets may be for example a ceramic or metal type magnet. In this example, cathode 316 and rotatable anode 314 generate x-ray 318, which is directed towards object 320.
A portion of the x-ray energy may be sent out through x-ray system 302 through collimator 313. Collimator 313 may include aperture to allow a portion of the x-ray energy generated by rotatable anode 314 to be directed towards object 320, in these examples. Collimator 313 may rotate to change the direction of which x-ray energy may be emitted from x-ray system 302. In these examples, object 320 may be, for example, an aircraft, a spacecraft, a car, a truck, a building, or some other object for which geometric data below the surface of object 320 is desired. A response, in the form of x-ray back scatter data 322, is received by x-ray system 302 through detector 308.
In these examples, motor 310 is located external to vacuum tube 306 in contrast to presently used configurations for rotating anodes in x-ray systems. In these examples, motor 310 may be, for example, an electric motor generating a magnetic field causing rotatable anode 314 to rotate. Motor 310 may take various forms. For example, motor 310 may be, for example, without limitation, a set of coils that generate the magnetic field. In another advantageous embodiment, motor 310 may be an electric motor with a configuration of magnets mounted on a shaft that may rotate to cause rotatable anode 314 to rotate.
Further, x-ray system 302, in these examples, also includes cooling unit 312. Cooling unit 312 is present, in these examples, to provide cooling for vacuum tube 306. This type of cooling is provided because of the type of use for x-ray system 302.
In the different advantageous embodiments, object 320 is a large object as compared to objects typically x-rayed using integrated systems. As a result, x-ray system 302 may be required to be used for much longer periods of time as compared to conventional x-ray systems used for medical imaging. Cooling unit 312 may be, for example, an air, water, or oil cooling system. Cooling unit 312 may include coils or tubes that are located near the filament in the cathode and near the anode.
X-ray system 302 may send data 324 to data processing system 304 with processing performed by imaging software 326. Data 324 may be x-ray back scatter data 322 as received from object 320. In some advantageous embodiments, data 324 may be processed by x-ray system 302. For example, filtering or other types of image processing may be initially performed by x-ray system 302 to generate data 324.
In these examples, imaging software 326 may include a set of one or more types of software. For example, two dimensional software may be used to generate two dimensional images of surfaces of object 320. Further, the two dimensional images also may be stitched or combined using two dimensional panoramic image creation software to create a more complete panoramic image of object 320. Additionally, imaging software also may include three dimensional software to convert the images from a two dimensional form to a three dimensional model. This type of information may be displayed on display 328 or stored in database 330 for later use.
Imaging software 326 may be implemented using various commercially available programs. For example, Catia V5R17 is an example of a three dimensional modeling program that may be used to generate both three dimensional and two dimensional images from data 324. Catia V5R17 is available from Dassault Systemes. Of course, other types of software may be used in addition to or in place of Catia V5R17.
Further, imaging software 326 may generate commands 332 to control the transmission of x-ray 318 and the collection of x-ray back scatter data 322. In addition, in some advantageous embodiments, x-ray system 302 may be a mobile or moveable x-ray system. With this type of system, imaging software 326 also may send commands 332 to move x-ray system 302 in a manner to collect the data needed from object 320 to generate models of object 320.
In operation, cathode 316 emits electrons into the vacuum of x-ray tube 402. Rotating anode 404 collects the electrons to establish a flow of electrical current through x-ray tube 402. Rotating anode 404 generates x-ray beam 408 that emits through window 406 in x-ray tube 402 to create an image of object 410 under examination.
In this embodiment, rotating anode 404, is an anode that moves within x-ray tube 402, such that x-ray beam 408 is made to scan across object 410. X-ray beam 408 may generate a “fan shape” as x-ray beam 408 sweeps downward from position X1 to position X2.
For example, referring to
As shown in
As shown in
In another embodiment, an x-ray back scatter system is provided which includes an x-ray tube (vacuum tube) that generates photons, and at least one silicon-based detector or photo-multiplier tube. Generally, photons emerge from the source or anode in a collimated “flying spot” beam that scans vertically. Back scattered photons are collected in the detector(s) and used to generate two-dimensional or three-dimensional images of objects. The angle over which the spot travels is limited by the x-ray fan angle coming off the anode.
With reference now to
In one operational embodiment, the relative rotation of rotating anode 802 and of rotating collimator 808 is linked. Accordingly, in this embodiment, aperture 810 can be made to rotate in constant alignment with rotating anode 802. By linking the relative rotation of rotating anode 802 and rotating collimator 808, x-ray beam 804 may be directed specifically at aperture 810 during the entire imaging operation. Because x-ray beam 804 is concentrated directly in the vicinity of aperture 810 during the entire imaging operation, the concentration 816 of x-ray beam 804, which actually passes through aperture 810, represents a large percentage of the actual beam of x-ray beam 804.
Thus, the efficiency associated with using a more concentrated beam, such as x-ray beam 804, continuously directed at aperture 810 as rotating collimator 808 and rotating anode 802 rotate, allows for the use of a smaller anode with a less powerful beam. In turn, the smaller anode allows the dimensions of the x-ray tube to also be reduced, because of the lower size and power requirements.
Directing x-ray beam 804 continuously at aperture 810 during an imaging operation also allows for complete circumferential beam coverage to cover a larger area of inspection with a larger field of view. Alternatively, x-ray beam 804 may be made to obtain a more concentrated x-ray at a particular location.
Although the system and method of the present disclosure are described with reference to a flying spot x-ray system (back scatter and transmission), those skilled in the art will recognize that the principles and teachings described herein may also be applied to conventional transmission x-ray systems and x-ray tomography systems.
With reference now to
Electric motor 912 may move magnets 916 and 918 in a manner that causes rotating magnetic anode 904 to oscillate within vacuum tube 900, in these examples. As cathode 902 emits electrons 920, x-rays 922 and 924 are generated in the manner illustrated with a wide angle. In this example, rotating magnetic anode 904 is an elongate member in the shape of a triangle. Each side of rotating magnetic anode 904 may produce a different angle of incidents of x-rays generated and transmitted through x-ray window 906. By rotating or moving rotating magnetic anode 904, the location of electron bombardment by cathode 902 from electrons 920 results in x-ray generation distributed through x-ray window 906 to form x-rays 922 and 924 that may move along a path as shown by dotted lines 926 and 928.
With reference now to
Turning next to
Turning now to
In some examples, a rotatable magnetic anode is depicted in which the rotatable magnetic anode is moved in a number of different ways. In some examples, the rotatable magnetic anode is rotated and in other examples the rotatable magnetic anode is oscillated. The different advantageous embodiments may utilize any type of movement of a rotatable magnetic anode with a motor that is located outside of the vacuum tube. Also, the different advantageous embodiments are discussed with respect to a rotatable anode that is a rotatable magnetic anode in which movement of the rotatable magnetic anode is caused by a magnetic field generated by a motor outside of the vacuum tube. The different advantageous embodiments may utilize any type of anode that is moveable by a motor located outside of the vacuum tube.
Thus, the different advantageous embodiments provide a method and apparatus for an x-ray system. In one advantageous embodiment, an x-ray apparatus may include a vacuum tube, a cathode, and a rotatable magnetic anode. The cathode is located in the vacuum tube and capable of moving electrons. The rotatable magnetic anode also is located in the vacuum tube and is capable of being rotated by a motor located outside of the vacuum tube. Further, the rotatable magnetic anode is capable of generating an x-ray beam in response to receiving the electrons emitted by the cathode. In these examples, the rotatable magnetic anode may include an anode, a rotatable shaft connected to the anode and a magnetic element connected to the rotatable shaft capable of causing the rotatable shaft to rotate in response to a field generated by the motor.
In this manner, the different advantageous embodiments reduce the complexity of the components located within the vacuum tube. One result of the different configurations, in the advantageous embodiments, is reducing the possibility that the vacuum tube may become unusable because of a failure in the motor. Additionally, the different advantageous embodiments also may provide for a reduction in size of the vacuum tube because of the location of the motor outside of the vacuum tube.
Although the different advantageous embodiments have been illustrated with respect to an x-ray apparatus or system in which a non-stationery beam allows for a more uniform and wider inspection area or field of view, the different advantageous embodiments may be applied to all types of x-ray system in which a moveable or rotatable anode may be present.
The description of the different advantageous embodiments has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Further, different advantageous embodiments may provide different advantages as compared to other advantageous embodiments. The embodiment or embodiments selected are chosen and described in order to best explain the principles of the embodiments, the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
Claims
1. An x-ray apparatus comprising:
- a vacuum tube;
- a cathode located in the vacuum tube and capable of emitting electrons; and
- a rotatable anode having magnetic characteristic, wherein the rotatable anode is located in the vacuum tube, is capable of being rotated by a motor located outside of the vacuum tube, and is capable of generating an x-ray beam in response to receiving the electrons emitted by the cathode.
2. The x-ray apparatus of claim 1, wherein the rotatable magnetic anode comprises:
- an anode;
- a rotatable shaft connected to the anode; and
- a magnetic element connected to the rotatable shaft capable of causing the rotatable shaft to rotate in response to a field generated by the motor.
3. The x-ray apparatus of claim 1 further comprising:
- the motor.
4. The x-ray apparatus of claim 3, wherein the motor comprises:
- a motor unit;
- a rotatable shaft connected to the motor unit; and
- a magnetic unit mounted on the rotatable shaft, the magnetic unit capable of causing the rotatable magnetic anode to move around an axis.
5. The x-ray apparatus of claim 3, wherein the motor comprises:
- a plurality of magnetic coils positioned with respect to the vacuum tube to be capable of causing the rotatable magnetic anode to move around an axis.
6. The x-ray apparatus of claim 1, wherein the x-ray beam is non-stationary.
7. The x-ray apparatus of claim 3 further comprising:
- a cooling unit capable of cooling the vacuum tube during operation of the x-ray apparatus.
8. The x-ray apparatus of claim 7 further comprising:
- a detector capable of detecting x-ray back scatter data received from the x-ray beam striking an object.
9. The x-ray apparatus of claim 1, wherein the rotatable magnetic anode oscillates to generate a non-stationary beam.
10. The x-ray apparatus of claim 1, wherein the rotatable magnetic anode has a polygonal shape.
11. The x-ray apparatus of claim 1 further comprising:
- a collimator having an aperture capable of allowing a portion of the x-ray beam to be emitted, wherein the vacuum tube is located inside the collimator and wherein the collimator is capable of being rotated.
12. The x-ray apparatus of claim 1 further comprising:
- a continuous circumferential window located in the vacuum tube in which the magnetic anode is capable of being rotated 360 degrees to emit the x-ray beam.
13. A method for operating an x-ray apparatus comprising:
- providing a vacuum tube having a cathode and a rotatable magnetic anode located in the vacuum tube, the cathode capable of emitting electrons and the anode capable of being rotated by a motor located outside of the vacuum tube and capable of generating an x-ray beam in response to receiving the electrons emitted by the cathode; and
- changing a magnetic field with a motor located outside of the vacuum tube to rotate the rotatable magnetic anode between a first position in which the rotatable magnetic anode directs an x-ray beam at a first location on an object to a second position in which the rotatable magnetic anode directs the x-ray beam at a second location on the object.
14. The method of claim 13 further comprising:
- rotating a collimator with an aperture around the vacuum tube to allow a portion of the x-ray beam to be emitted through the aperture.
15. The method of claim 13, wherein the rotatable magnetic anode comprises:
- an anode;
- a rotatable shaft connected to the anode; and
- a magnetic element connected to the rotatable shaft capable of causing the rotatable shaft to rotate in response to a field generated by the motor.
16. The method of claim 13, wherein the motor comprises:
- a motor unit;
- a rotatable shaft connected to the motor unit; and
- a magnetic unit mounted on the rotatable shaft, the magnetic unit capable of causing the rotatable magnetic anode to move around an axis.
17. The method of claim 13, wherein the motor comprises:
- a plurality of magnetic coils positioned with respect to the vacuum tube to be capable of causing the rotatable magnetic anode to move around an axis.
18. The method of claim 13, wherein the rotatable magnetic anode has a polygonal shape.
19. The method of claim 13 further comprising:
- detecting a response to the x-ray beam with a detector; and
- processing the response with a data processing system to create an image of the object.
20. The method of claim 19, wherein the response is back scatter x-ray data.
Type: Application
Filed: Oct 24, 2007
Publication Date: Apr 30, 2009
Patent Grant number: 7599471
Inventors: Morteza Safai (Seattle, WA), Gary E. Georgeson (Federal Way, WA), William Talion Edwards (Foristell, MO)
Application Number: 11/923,031
International Classification: H01J 35/10 (20060101); G01N 23/203 (20060101);