SEMICONDUCTOR PACKAGE AND METHOD OF MANUFACTURING THE SAME
Provided are a semiconductor package and a method of manufacturing the semiconductor package, and more particularly, a semiconductor package with bonding wires and a method of manufacturing the semiconductor package. The semiconductor package includes a substrate including a finger, at least one semiconductor chip stacked on the substrate, the semiconductor chip including a chip pad, and a wire which electrically connects the finger with the chip pad, wherein one end of the wire bonds with an upper surface and lateral surfaces of the finger.
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This application is a Continuation of U.S. patent application Ser. No. 11/961,777, filed on Dec. 20, 2007, now pending, which claims priority under 35 U.S.C. §119 from Korean Patent Application No. 10-2006-130837 filed on Dec. 20, 2006, in the Korean Intellectual Property Office, the entire contents of which are hereby incorporated by reference
BACKGROUND1. Technical Field
The present invention relates to a semiconductor package and a method of manufacturing a semiconductor package, and more particularly, a semiconductor package with bonding wires and a method of manufacturing the semiconductor package.
2. Description of the Related Art
As portable electronic devices become increasingly miniaturized, the demand for a reduced thickness semiconductor package has significantly increased. Thus, a type of semiconductor package, such as a multi-chip package (MCP), in which a plurality of semiconductor chips are embodied on a substrate has been developed. Accordingly, the number of wires, which electrically connect a chip pad that is on a semiconductor chip with a finger that is on a substrate, have increased. On the other hand, the finger, which is formed on the substrate, needs to be relatively small, and thus, problems occur when the finger is bonded with the wires.
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Hence, a protrusion formed on one end of a wire is bonded with a finger only at an upper surface of the finger, not the lateral surfaces of the finger. However, since the finger is relatively small, an area of the upper surface of the finger needs to be small also. Accordingly, since an electrical contact area is reduced, an electrical resistance between the protrusion and the finger increases. In addition, since a bonding area is reduced, a wire may easily separate from the finger due to physical impact and thus, product defects may occur.
The present invention addresses these and other disadvantages of the conventional art.
SUMMARYThe present invention provides a semiconductor package, which has an enlarged area on which a wire and a finger are bonded. The present invention also provides a method of manufacturing the semiconductor package.
According to an aspect of the present invention, there is provided a semiconductor package comprising: a substrate including a finger; at least one semiconductor chip stacked on the substrate and including a chip pad; and a wire that electrically connects the finger with the chip pad, wherein one end of the wire is bonded with an upper surface and lateral surfaces of the finger.
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
The present invention will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms, and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to one skilled in the art. In the drawings, the thicknesses of layers and regions are exaggerated for clarity. Like reference numerals denote like elements throughout the specification. Throughout the specification, it will also be understood that when an element such as a layer, region, or substrate is referred to as being “on” another element, it can be directly on the other element, or intervening elements may also be present. In addition, relative terms such as “lower” or “bottom”, and “upper” or “top” may be used to describe a relationship between elements as illustrated in the drawings. These relative terms can be understood to include different directions in addition to the described directions illustrated in the drawings. For example, when elements are turned over in the drawings, elements described to be on lower surfaces of other elements are formed on upper surfaces of the other elements. Therefore, the term “lower” depends only on a predetermined direction and can include both “upper” and “lower” directions. Similarly, when a device is turned over in one of the drawings, elements which are described to be “below or beneath” some other elements are then “above” of the other elements. Accordingly, the term “below” can include both directions “above and below.”
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Hereinafter, a method of forming a finger on a substrate 210 will be described.
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When the metal layer 220 is formed using the plating process, the method of forming the finger according to the current embodiment of the present invention may further include forming a seed layer comprising copper on the substrate 210 prior to forming the metal layer 220. In addition, after the metal layer pattern 220a is formed, the seed layer may be etched to form a seed layer pattern using the dryfilm pattern 230 as an etching mask.
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Additionally, the forming of the finger according to the current embodiment may further include a seed layer (not shown), which is formed of copper, on the substrate 310.
When the finger is formed in a plurality, a bridge, which is conductive, connecting the fingers to each other may be formed. The bridge formed on a substrate can be formed using a common method, which is well known to one of ordinary skill in the art, and thus, a method of forming the bridge will not be described.
Hereinafter, a method of forming a protrusion will be described.
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The protrusion 162 is formed under the conditions where the load that is applied to the protrusion ball 161 is in the range of about 10 to about 70 gF at a temperature in the range of about 110 to about 180° C. during about 5 to about 55 msecs. When the load and temperature conditions are less than the minimum values of the conditions, it is difficult for the protrusion 162 to bond with the lateral surfaces of the finger 111. Additionally, if the conditions are greater than the maximum values of the conditions, unwanted damage occurs at an upper surface 111a of the finger 111.
In a semiconductor package according to some embodiments of the present invention and a method of manufacturing the semiconductor package, bonding is realized between a protrusion, which is at an end of a wire, with an upper surface and lateral surfaces of a finger, and such bonding can be performed even with a small finger. Therefore, an electrical resistance between the protrusion and the finger is decreased and the mechanical stability of the bond between the protrusion and the finger is increased.
According to an aspect of the present invention, there is provided a semiconductor package comprising: a substrate including a finger; at least one semiconductor chip stacked on the substrate, the at least one semiconductor chip including a chip pad; and a wire that electrically connects the finger with the chip pad, wherein one end of the wire is bonded with an upper surface and lateral surfaces of the finger.
A protrusion may be formed on one end of the wire in order to bond with the upper surface and the lateral surfaces of the finger, and when the substrate is viewed along its normal direction, the maximum width of the upper surface of the finger may be less than the diameter of the protrusion.
The upper surface of the finger may be within a lower surface of the finger when the substrate is viewed along its normal direction.
The shape of the upper surface of the finger may be a quadrangle.
According to another aspect of the present invention, there is provided a method of manufacturing a semiconductor package, the method comprising: forming a substrate including a finger; stacking at least one semiconductor chip, which includes a chip pad, on the substrate; and bonding a wire to the finger with the chip pad, wherein one end of the wire is bonded with an upper surface and lateral surfaces of the finger.
The bonding may comprise forming a protrusion on one end of the wire by applying a load to a protrusion ball formed around a tip of a capillary.
The forming of the substrate may comprise forming a metal layer on the substrate; forming a dryfilm pattern covering regions of the metal layer on which a finger is to be disposed; and etching the metal layer using the dryfilm pattern as an etching mask in order to form a metal layer pattern.
The forming of the substrate including the finger may comprise: forming a dryfilm layer that exposes regions of the substrate on which the finger is to be disposed; plating a metal layer pattern on the region on which the finger is to be disposed; and removing the dryfilm layer.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by one of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
Claims
1. A semiconductor package comprising:
- a substrate including a finger;
- at least one semiconductor chip stacked on the substrate, the at least one semiconductor chip including a chip pad; and
- a wire that electrically connects the finger with the chip pad,
- wherein one end of the wire is bonded with an upper surface and lateral surfaces of the finger.
2. The semiconductor package of claim 1, wherein a protrusion is formed on one end of the wire in order to bond with the upper surface and the lateral surfaces of the finger, and when the substrate is viewed along its normal direction, the maximum width of the upper surface of the finger is less than the diameter of the protrusion.
3. The semiconductor package of claim 2, wherein the upper surface of the finger is within a lower surface of the finger when the substrate is viewed along its normal direction.
4. The semiconductor package of claim 2, wherein the shape of the upper surface of the finger is a polygon.
5. The semiconductor package of claim 4, wherein the polygon is a quadrangle whose sides are of substantially the same length.
6. The semiconductor package of claim 2, wherein the upper surface of the finger has a round shape.
7. The semiconductor package of claim 2, wherein the wire comprises at least one selected from the group consisting of Au, Cu, Ni and Al.
8. The semiconductor package of claim 2, wherein the finger comprises at least one selected from the group consisting of Au, Cu, Ni and Al.
9. The semiconductor package of claim 2, wherein the wire is formed as a plurality of wires that respectively correspond to a plurality of fingers that are sequentially connected to each other by a conductive bridge.
10. The semiconductor package of claim 9, wherein a height of the bridge is less than a height of the fingers.
11. The semiconductor package of claim 10, wherein the bridge comprises at least one selected from the group consisting of Au, Cu, Ni and Al.
12. The semiconductor package of claim 3, wherein the wire is formed as a plurality of wires that respectively correspond to a plurality of fingers such that boundaries between the lateral surfaces of the fingers sequentially contact each other such that the fingers are electrically connected to each other.
13. A semiconductor package comprising:
- a substrate including a finger;
- at least one semiconductor chip stacked on the substrate, the at least one semiconductor chip including a chip pad; and
- a wire that electrically connects the finger with the chip pad,
- wherein one end of the wire is bonded with an upper surface and lateral surfaces of the finger,
- wherein a protrusion is formed on the one end of the wire in order to bond with the upper surface and the lateral surfaces of the finger, and when the substrate is viewed along its normal direction, the maximum width of the upper surface of the finger is less than the diameter of the protrusion,
- wherein the shape of the upper surface of the finger is a polygon, and
- wherein the polygon is a quadrangle whose sides are of substantially the same length.
14. A semiconductor package comprising:
- a substrate including a finger;
- at least one semiconductor chip stacked on the substrate, the at least one semiconductor chip including a chip pad; and
- a wire that electrically connects the finger with the chip pad,
- wherein one end of the wire is bonded with an upper surface and lateral surfaces of the finger,
- wherein a protrusion is formed on the one end of the wire in order to bond with the upper surface and the lateral surfaces of the finger, and when the substrate is viewed along its normal direction, the maximum width of the upper surface of the finger is less than the diameter of the protrusion,
- wherein the upper surface of the finger is within a lower surface of the finger when the substrate is viewed along its normal direction, and
- wherein the wire is formed as a plurality of wires that respectively correspond to a plurality of fingers such that boundaries between the lateral surfaces of the fingers sequentially contact each other such that the fingers are electrically connected to each other.
Type: Application
Filed: Sep 29, 2009
Publication Date: Jan 21, 2010
Applicant: SAMSUNG ELECTRONICS CO., LTD. (Gyeonggi-do)
Inventors: Kyung-Man KIM (Chungcheongnam-do), Sun-Mo YANG (Chungcheongnam-do,), Chang-Hoon HAN (Chungcheongnam-do)
Application Number: 12/569,269
International Classification: H01L 23/52 (20060101);