SPOUT AND LIQUID CONTAINER WITH SPOUT
A spout (4) that is attached to a pouch-like bag and through which the contents filled in the bag are discharged, the spout includes: a tubular portion (49) in which a through hole (12) is formed and from a leading end of which the contents are discharged; and a rib (20) that extends from the inner circumferential surface of the tubular portion (9) towards the central axis side (13) of the through hole (12). A hole (21) surrounded by the edge of the extended rib (20) is formed in the part where the rib (20) is formed. This configuration makes it easy to secure the strength of the rib (20) and is advantageous in preventing breakage and deformation of the rib (20). Thus, accidental insertion of connecting needles can be prevented with more certainty.
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The present invention relates to a spout for discharging contents filled in a liquid container and to a liquid container with the spout.
BACKGROUND ARTTube feeding is known as a treatment for those who cannot take meals by mouth. Tube feeding is a treatment where nutrition is sent directly to the body through a tube. For example, a nutrient bag filled with a nutrient is used in tube feeding, and the nutrient supplied from the nutrient bag flows through a tube and is sent to the body. In this way, a supply system for sending the contents of a bag to the body through a tube also is utilized in transfusion for administering drug solutions.
In the state of
On the other hand, a bag main body 111 of a drug solution bag 110 is filled with a drug solution. The drug solution is taken from a drug solution bottle (not shown) through a tube (not shown) connected to a tube connector 112.
When administering the drug solution to the body, a needle 114 is inserted into a needle port 113. Consequently, the drug solution can be sent to the body through a tube connected to the needle 114.
Here, the connecting portion 104 is designed such that it is to be fitted to the spout 102 of the nutrient bag 100. For this reason, the connecting portion 104 cannot be fitted to the needle port 113 of the drug solution bag 110, so that the connecting portion 104 will not be connected to the drug solution bag 110 by mistake under normal conditions.
On the other hand, the liquid stopper cap 103 is made of a soft material so that it easily can be attached to and removed from the spout 102. Therefore, the needle 114 can be inserted into the liquid stopper cap 103. In this case, the needle 114 penetrates the liquid stopper cap 103 and reaches inside the spout 102. When such accidental insertion occurs, the nutrient will be administered through the transfusion line for supplying the drug solution, which raises the possibility of medical accidents.
In order to prevent such accidental insertion, for example, Patent document 1 proposes a connecting needle penetration prevention structure provided on a portion corresponding to the spout 102. This connecting needle penetration prevention structure is a spiral member, an intermediate plate member, a mesh member or the like provided inside a tubular portion, and penetration of a connecting needle is prevented by means of these members.
PRIOR ART DOCUMENT Patent DocumentPatent document 1: JP 2007-39121 A
DISCLOSURE OF INVENTION Problem to be Solved by the InventionHowever, the penetration prevention structure using a spiral member proposed in Patent document 1 is not a structure that stops penetration at the leading end of the tubular portion but is a structure where the entry of a connecting needle into the tubular portion to some extent is a prerequisite. Further, the penetration prevention structure using an intermediate plate member or a mesh member is likely to deform or be cracked when a connecting needle is pressed into it.
With the foregoing in mind, it is an object of the present invention to provide a spout that can prevent accidental insertion of connecting needles with more certainty, and a liquid container with the spout.
Means for Solving ProblemIn order to achieve the above object, the spout of the present invention is a spout that can be attached to a liquid container and through which contents filled in the liquid container are discharged. The spout includes: a tubular portion in which a through hole is formed and from a leading end of which the contents are discharged; and a rib that extends from an inner circumferential surface of the tubular portion towards a central axis side of the through hole. A hole surrounded by an edge of the extended rib is formed in a part where the rib is formed.
The liquid container with a spout of the present invention includes the spout of the present invention.
Effects of the InventionAccording to the present invention, accidental insertion of connecting needles can be prevented with more certainty.
According to the present invention, the structure for preventing accidental insertion is achieved by extending the rib from the inner circumferential surface of the tubular portion and forming a hole surrounded by the edge of the extended rib. With this configuration, the strength of the rib can be secured easily, which is advantageous in preventing breakage and deformation of the rib. Thus, it is also possible to prevent accidental insertion of connecting needles with more certainty.
In the spout of the present invention, an inclined surface that inclines in the leading end side of the tubular portion towards the central axis of the through hole preferably is formed on the rib on the leading end side of the tubular portion. With this configuration, the tip of a connecting needle that has come into contact with the rib is guided by the inclined surface and is likely to slip in the direction away from the hole. Thus, when the tip of the connecting needle first conies into contact with the rib, it is hard for the connecting needle to enter the hole. If the tip of the connecting needle does not enter the hole, the entry distance of the connecting needle is small, which is more advantageous in preventing accidental insertion.
Further, an inclined surface that inclines in the leading end side of the tubular portion towards the central axis of the through hole preferably is formed on the rib on the base end side of the tubular portion. With this configuration, as a result of forming the inclined surface, a liquid in the bag flows along the inclined surface when it flows towards the leading end of the tubular portion. Thus, it is possible to improve the flowability.
Further, inclined surfaces that incline in the leading end side of the tubular portion towards the central axis of the through hole preferably are formed on the rib on the leading end side and the base end side of the tubular portion, respectively. With this configuration, it is possible not only to make it hard for the tip of the connecting needle that has come into contact with the rib to enter the hole but also to improve the flowability of the liquid in the bag at the tubular portion.
Further, it is preferable that the spout further includes a base that is attached to the liquid container, the tubular portion protrudes from the base, and the protruding dimension of the tubular portion from the base is 1 mm or more and 10 mm or less. With this configuration, when the spout is attached to the liquid container, it is not only advantageous in transporting the liquid container and in preventing breakage of the tubular portion but also advantageous in securing the airtightness between the tubular portion and a tube attached to the tubular portion.
Further, it is preferable that the spout further includes an air-permeable filter. With this configuration, the liquid can be discharged easily from the liquid container.
Further, the liquid container is preferably a pouch-like bag or a bottle.
It is preferable that the liquid container with a spout of the present invention includes a liquid stopper cap for sealing the spout, and when the liquid stopper cap is attached to the spout, the minimum distance between the leading end of the liquid stopper cap and the rib is 5 mm or less. Further, the minimum distance is more preferably 1 mm or less.
This configuration allows the liquid stopper cap to come into contact with the rib before the tip of the connecting needle penetrates the liquid stopper cap. Thus, even if the connecting needle remains inserted, it is possible to prevent the contents of the bag from being discharged.
Hereinafter, one embodiment of the present invention will be described with reference to the drawings.
EMBODIMENT 1The bag main body 2 is soft resin sheets formed into the form of a pouch. The bag main body 2 can be formed by, for example, laying a resin sheet on top of another resin sheet and heat welding the edge for bonding. An opening 10 through which the nutrient bag 1 is hung is formed at one end of the bag main body 2.
Examples of resin sheet materials include polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), polyvinyl chloride (PVC), polybutadiene, nylon, and ethylene-vinyl acetate copolymer (EVA). Resin sheets may be laminated in two or more layers and the respective layers may be made of the same material or different materials from each other.
Examples of materials for the port portion 3 include polyethylene (PE), polypropylene (PP), polyacetal (POM), polyethylene terephthalate (PET), and polycarbonate (PC).
The spout 4 includes a cylinder portion 8 and a tubular portion 9 having a smaller diameter than the cylinder portion 8. The inside of the tubular portion 9 is a through hole 12. On the outer circumferential surface of the tubular portion 9, a tapered surface 11 that increases in diameter from the leading end of the tubular portion 9 towards the cylinder portion 8 is formed.
In
Examples of materials for the liquid stopper cap 5 include polypropylene (PP), polyethylene (PE), polybutadiene, polyvinyl chloride (PVC), ABS resin and elastomer.
In the vicinity of the end of the tapered surface 11 on the cylinder portion 8 side, the tapered surface 11 has a larger outer diameter than the inner diameter of the liquid stopper cap 5. As a result, when the liquid stopper cap 5 is attached to the spout 4, the liquid stopper cap 5 partially comes into dose contact with the tapered surface 11 due to the liquid stopper cap 5 being elastically deformed. Consequently, the attachment of the liquid stopper cap 5 can be ensured.
Next, exemplary dimensions of each portion will be described with reference to
As for the dimensions of each portion in
In this case, it can be assumed that the dimension C is 4.74 mm on the leading side of the tubular portion 9 and 4.85 mm on the base end side of the tubular portion 9, and the dimension E is 3.45 mm on the leading end side of the tubular portion 9 and 4.1 mm on the base end side of the tubular portion 9. Further, it can be assumed that a dimension D (the minimum distance between the leading end of the tubular portion 9 and the rib 20) is 3.5 mm.
The dimensions A to E each may be changed as needed within tolerance. The tolerance of each of the dimensions A, B and D is in the range of −20% to +20% of the mentioned value. The tolerance of each of the dimensions C and E is in the range of −10% to +10% of the mentioned value.
As shown in
Note that a variety of connection schemes can be used to connect the spout 4 and the tube 15 to each other, and the connection scheme of
Hereinafter, the procedure of administering a nutrient using the nutrient bag 1 will be described more specifically. In the initial state prior to being filled with a nutrient, the nutrient bag 1 is in a state where the liquid stopper cap 5 is attached to the spout 4 as shown in
In the state where the spout 4 is removed from the port portion 3, the opening 6 of the port portion 3 is exposed as shown in
After injecting the nutrient into the bag main body 2, the spout 4 is reattached to the port 3 to put it back in the state of
Further, the spout 4 is screwed into the port portion 3 and the spout 4 is sealed with the liquid stopper cap 5. As a result, leakage of the contents of the bag main body 2 is prevented. Therefore, the nutrient bag 1 also can be placed laterally when being transported.
As for the nutrient bag 1 after being transported, the nutrient administering tube 15 is connected to the tubular portion 9 of the spout 4 as shown in
As described above,
In this case, there is a possibility of inserting a needle 114 into the liquid stopper cap 103 of the nutrient bag 100, even through the needle 114 is supposed to be inserted into the drug solution bag 110. The nutrient bag 1 according to the present embodiment has the same appearance as the conventional nutrient bag 100 shown in
Therefore, even if the nutrient bag 1 according to the present embodiment is used in place of the conventional nutrient bag 100 shown in
The spout 4 of the nutrient bag 1 according to the present embodiment is structured to prevent such accidental insertion. In this regard, a description will be given below.
The through hole 12 inside the tubular portion 9 of the spout 4 is provided with a rib 20 that narrows the inner diameter of the through hole 12. The rib 20 extends from the inner circumferential surface of the tubular portion 9 towards the central axis 13 side of the through hole 12. A hole 21 surrounded by the edge of the extended rib 20 is formed in the part where the rib 20 is formed. For example, the area of the hole 21 is preferably in the range of 2 to 14 mm2, and more preferably 4 to 12 mm2.
By means of the rib 20 formed inside the through hole 12, the spout 4 prevents accidental insertion of connecting needles. Since there is no room for inserting a connecting needle in the state after the connection of the tube 15 as in
As shown in
A tip part 120b of the connecting needle 120 increases in diameter towards a main body part 120a. From one point between the tip part 120b and the main body part 120a, the diameter of the tip part 120b becomes larger than the diameter of the hole 21. Therefore, the tip part 120b of the connecting needle 120 enters the hole 21 but the entry of the tip part 120b is limited.
That is, the connecting needle 120 can only be inserted for a small distance, so that accidental insertion is likely to be noticed. In this case, the connecting needle 120 will be removed, so that accidental insertion is prevented.
Further, the hole 21 is surrounded by the edge of the rib 20 that extends from the inner circumferential surface of the tubular portion 9. That is, since there is no other hole between the edge of the rib 20 and the inner circumferential surface of the tubular portion 9, the rib 20 is a structure advantageous in preventing breakage and deformation.
Here, resin needles normally have a hole 121 with a large length. When the insertion distance of the connecting needle 120 is small, the hole 121 protrudes outside the liquid stopper cap 5 as shown in
Further, as shown in
Although the examples of
In the examples of
As a result of forming the inclined surface 22, the tip of the connecting needle 120 that has come into contact with the rib 20 as shown in
Here, as described above, it is desirable that the minimum distance d between the leading end of the liquid stopper cap 5 and the rib 20 is set to be small. This is also effective in the case where the tip of the connecting needle 120 does not enter the hole 21 but comes into contact with the rib 20 as in
In the example of
In this case, the contents of the bag main body are not discharged even if the connecting needle 120 remains inserted. More specifically, the minimum distance d between the leading end of the liquid stopper cap 5 and the rib 20 is preferably 5 mm or less, and more preferably 1 mm or less.
With this configuration, when the nutrient in the bag main body 2 (
Although the hole 21 has been described by taking a circular shape as an example, as long as the entry of the connecting needle 120 can be stopped, the shape is not limited to circular and may be polygonal, for example.
Further, although the inclined surfaces 22 (
Further, the example where the spout 4 is attached to the bag main body 2 through the port portion 3 has been described, the spout 4 may be attached directly to the bag main body 2.
Further, in the above-described embodiment, the exemplary values of the sizes A to D in
Hereinafter, Embodiment 2 of the present invention will be described.
While the nutrient-filling bag main body 2 in Embodiment 1 is made of a soft material, the nutrient-filling bottle main body 31 in the present embodiment is made of a hard material. Therefore, unless external force is particularly applied to the bottle main body 31, the outside shape of the bottle main body 31 is retained.
Although the example where the bag main body 2 is not filled with a nutrient in the initial state has been described in Embodiment 1, the bottle main body 31 in the present embodiment is pre-filled with a nutrient in the initial state.
The hollow bottle main body 31 is formed of, for example, a resin material by blow molding. Examples of resin materials include polyethylene terephthalate (PET), polypropylene (PP), polyvinylchloride (PVC), and nylon.
An opening 34 through which the nutrient bottle 30 is hung is formed in the bottom part of the bottle main body 31.
The spout 33 includes a base portion 40 and a tubular portion 41. The base portion 40 is a portion that is attached to the outlet 32 of the bottle main body 31. A female screw (not shown) is formed inside the base portion 40. By screwing the male screw 34 of the outlet 32 into the female screw, the spout 33 can be attached to the outlet 32.
The tubular portion 41 protrudes from the base portion 40. The inside of the tubular portion 41 is a through hole 42. A tapered surface 41a that increases in diameter from the leading end of the tubular portion 41 towards the base portion 40 is formed on the outer circumferential surface of the tubular portion 41.
Examples of materials for the spout 33 include polyethylene (PE), polypropylene (PP), polyacetal (POM), polyethylene terephthalate (PET) and polycarbonate (PC).
Further, a filter 52 is attached to the spout 33. Although the details will be described later with reference to
By means of the rib 43 formed inside the through hole 12, the tubular portion 41 prevents accidental insertion of connecting needles. A description will be given later for this with reference to
Hereinafter, the procedure of administering a nutrient using the nutrient bottle 30 will be described specifically. The nutrient bottle 30 is transported in the state of
The smaller the protruding dimension h (
On the other hand, when the protruding dimension his too small, the contact area between the tubular portion 41 and a tube decreases, causing difficulty in ensuring the airtightness. Thus, the protruding dimension h is preferably 1 mm or more. For the reasons mentioned above, the protruding dimension h is preferably 1 mm or more and 10 mm or less, and more preferably 1 mm or more and 5 mm or less.
Further, since the outlet 32 of the bottle main body 31 is sealed with the sealant 36 (
After the nutrient bottle 30 has been transported to a destination, a connector 45 and a tube 46 (
By press fitting the tubular portion 41 in the inner circumferential surface of the tube 46 and engaging the connector 45 with hooks 48 provided on a pedestal 47, the connector 45 and the tube 46 are connected to the spout 33. By bringing the connector 45 into contact with the surface of the base portion 40 and rotating the connector 45 to fit the hooks 48 into openings 49 formed in the connector 45, the connector 45 and the hooks 48 are engaged with each other. In this state, since convex portions (not shown) formed on the connector 45 engage in the lower side of the hooks 48, the connector 45 is fixed to the spout 33, thereby preventing the connector 45 from falling out.
Meanwhile, a flange (not shown) is formed at the end of the tube 46, and the end of the connector 45 engages in the flange. As a result, the tube 46 is prevented from falling out of the connector 45.
That is, in the state where the connector 45 is fixed to the spout 33, the tube 46 is press fitted on the tubular portion 41 and also is engaged with the connector 45 fixed to the spout 33. Consequently, the tube 46 is prevented from falling out.
Note that a variety of connection schemes can be used to connect the spout 33 and the tube 46 to each other, and the connection scheme of
Here, when administering a nutrient from a pouch-like bag made of a soft material as in Embodiment 1, the nutrient is discharged while the bag deforms into the form of a sheet. On the other hand, it is difficult for the bottle main body 31 made of a hard material to deform like the pouch-like bag. To the spout 33 according to the present embodiment, the air-permeable filter 52 is attached. The filter 52 is a hydrophobic filter, so that air can pass through the filter but a liquid cannot.
When the nutrient is discharged from the bottle main body 31, air is drawn into the bottle main body 31 through the filter 52 attached to the spout 33. This makes it easy to discharge the nutrient from the bottle main body 31.
Next, when the nutrient bottle 30 according to the present embodiment is used in place of the conventional nutrient bag 100 shown in
Similarly to Embodiment 1, the spout 33 of the nutrient bottle 30 according to the present embodiment is structured to prevent such accidental insertion. In this regard, a description will be given below.
As shown in
That is, the connecting needle 120 only can be inserted for a small distance, so that accidental insertion is likely to be noticed. In this case, the connecting needle 120 will be removed, so that accidental insertion is prevented.
Further, unlike Embodiment 1, a cap corresponding to the liquid stopper cap 5 (
Further, the hole 45 is surrounded by the edge of the rib 43 that extends from the inner circumferential surface of the tubular portion 41. That is, since there is no other hole between the edge of the rib 43 and the inner circumferential surface of the tubular portion 41, the rib 43 is a structure advantageous in preventing breakage and deformation.
Although the examples of
As shown in
In the example of
As a result of forming the inclined surface 46, the tip of the connecting needle 120 that has come into contact with the rib 43 as in
Also in the present embodiment, a configuration corresponding to the inclined surface 23 may be provided as in
Further, configurations corresponding to the inclined surfaces 22 and 23 may be provided as in
Further, the example where the tubular portion 41 protrudes from the base portion 40 of the spout 33 has been described, but the tubular portion 41 may be formed inside the spout 33 so as not to protrude the tubular portion 41 from the base portion 40.
Further, although the example where the connector 45 and the tube 46 as a soft material are attached to the spout 33 has been described, as long as a nutrient can be administered through the spout 33, the attachment portions may have a different structure and different specifications. For example, without using the connector 45, the tube 46 may simply be press fitted on the tubular portion 41 of the spout 33.
Further, the liquid container has been described by taking the pouch-like bag in Embodiment 1 and the hollow bottle in Embodiment 2 as examples, the bottle may be used in Embodiment 1 and the bag may be used in Embodiment 2.
Further, as described above, since the spouts according to Embodiments 1 and 2 can prevent accidental insertion of connecting needles, bags and bottles to which the spouts are to be attached are not limited only to those for nutrients but also to those for other applications.
INDUSTRIAL APPLICABILITYAs described above, since the spout according to the present invention can prevent accidental insertion of connecting needles with more certainty, it is useful as, for example, a spout of a nutrient bag.
DESCRIPTION OF REFERENCE NUMERALS1 nutrient bag
2 bag main body
4, 33 spout
5 liquid stopper cap
9, 41 tubular portion
12, 42 through hole
13, 44 central axis
20, 43 rib
21, 45 hole
22, 23, 46 inclined surface
30 nutrient bottle
31 bottle main body
40 base portion
52 filter
Claims
1. A spout that can be attached to a liquid container and through which contents filled in the liquid container are discharged, the spout comprising:
- a tubular portion in which a through hole is formed and from a leading end of which the contents are discharged; and
- a rib that extends from an inner circumferential surface of the tubular portion towards a central axis side of the through hole,
- wherein a hole surrounded by an edge of the rib is formed in a part where the rib is formed.
2. The spout according to claim 1, wherein an inclined surface that inclines in the leading end side of the tubular portion towards the central axis of the through hole is formed on the rib on the leading end side of the tubular portion.
3. The spout according to claim 1, wherein an inclined surface that inclines in the leading end side of the tubular portion towards the central axis of the through hole is formed on the rib on a base end side of the tubular portion.
4. The spout according to claim 1, wherein inclined surfaces that incline in the leading end side of the tubular portion towards the central axis of the through hole are formed on the rib on the leading end side and a base end side of the tubular portion, respectively.
5. The spout according to claim 1, further comprising a base that is attached to the liquid container,
- wherein the tubular portion protrudes from the base, and a protruding dimension of the tubular portion from the base is 1 mm or more and 10 mm or less.
6. The spout according to claim 1, further comprising an air-permeable filter.
7. The spout according to claim 1, wherein the liquid container is a pouch-like bag or a bottle.
8. A liquid container with a spout comprising the spout according to claim 1.
9. The liquid container according to claim 8, further comprising a liquid stopper cap for sealing the spout,
- wherein when the liquid stopper cap is attached to the spout, the minimum distance between a leading end of the liquid stopper cap and the rib is 5 mm or less.
Type: Application
Filed: Oct 6, 2009
Publication Date: Jul 28, 2011
Applicant: JMS CO., LTD. (Hiroshima-shi, Hiroshima)
Inventors: Yoshihiko Kobashi (Hiroshima), Takahiko Kunishige (Hiroshima), Yoshinori Sato (Hiroshima)
Application Number: 13/122,653
International Classification: B65D 33/38 (20060101);