VAPOR-COMPRESSION REFRIGERATION APPARATUS WITH REFRGIERANT BYPASS AND CONTROLLED HEAT LOAD

- IBM

Apparatus and method are provided for cooling an electronic component. The apparatus includes a refrigerant evaporator in thermal communication with the component(s) to be cooled, and a refrigerant loop coupled in fluid communication with the evaporator for facilitating flow of refrigerant through the evaporator. The apparatus further includes a compressor in fluid communication with the refrigerant loop, a refrigerant bypass pipe coupled to the refrigerant loop in parallel fluid communication with the evaporator, and a control valve for controlling refrigerant flow through the evaporator. The control valve is controlled to maintain temperature of the component(s) within a specified temperature range. The apparatus further includes a controllable refrigerant heater associated with the refrigerant bypass pipe for providing an adjustable heat load on refrigerant in the bypass pipe to ensure that refrigerant entering the compressor is in a superheated thermodynamic state.

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Description
BACKGROUND

The present invention relates to heat transfer mechanisms, and more particularly, to cooling apparatuses, liquid-cooled electronics racks and methods of fabrication thereof for removing heat generated by one or more electronic components of the electronics rack.

The power dissipation of integrated circuit chips, and the modules containing the chips, continues to increase in order to achieve increases in processor performance. This trend poses a cooling challenge at both the module and system levels. Increased airflow rates are needed to effectively cool higher power modules and to limit the temperature of the air that is exhausted into the computer center.

In many large server applications, processors along with their associated electronics (e.g., memory, disk drives, power supplies, etc.) are packaged in removable drawer configurations stacked within a rack or frame. In other cases, the electronics may be in fixed locations within the rack or frame. Typically, the components are cooled by air moving in parallel airflow paths, usually front-to-back, impelled by one or more air moving devices (e.g., fans or blowers). In some cases it may be possible to handle increased power dissipation within a single drawer by providing greater airflow, through the use of a more powerful air moving device(s) or by increasing the rotational speed (i.e., RPMs) of an existing air moving device. However, this approach is becoming problematic at the rack level in the context of a data center.

BRIEF SUMMARY

In one aspect, the shortcomings of the prior art are overcome and additional advantages are provided through the provision of an apparatus for facilitating cooling of an electronic component. The apparatus includes: a refrigerant evaporator, a refrigerant loop, a compressor, a refrigerant bypass pipe, a control valve and a controllable refrigerant heater. The refrigerant evaporator is in thermal communication with the electronic component, and includes at least one channel therein for accommodating flow of refrigerant therethrough. The refrigerant loop is coupled in fluid communication with the at least one channel of the refrigerant evaporator to facilitate flow of refrigerant through the evaporator, and the compressor is coupled in fluid communication with the refrigerant loop. The refrigerant bypass pipe is coupled to the refrigerant loop in parallel fluid communication with the refrigerant evaporator, and the control valve controls refrigerant flow through the at least one channel of the evaporator. The control valve facilitates maintaining temperature of the electronic component within a specified temperature range, and the controllable refrigerant heater is disposed to heat refrigerant passing through the refrigerant loop to ensure that refrigerant in the refrigerant loop entering the compressor is in a superheated thermodynamic state.

In another aspect, a cooled electronic system is provided which includes an electronic component, and an apparatus for facilitating cooling of the electronic component. The apparatus includes: a refrigerant evaporator, a refrigerant loop, a compressor, a refrigerant bypass pipe, a control valve and a controllable refrigerant heater. The refrigerant evaporator is in thermal communication with the electronic component, and includes at least one channel therein for accommodating flow of refrigerant through the evaporator. The refrigerant loop is coupled in fluid communication with the at least one channel of the refrigerant evaporator to facilitate flow of refrigerant through the evaporator and the compressor is coupled in fluid communication with the refrigerant loop. The refrigerant bypass pipe is coupled to the refrigerant loop in parallel fluid communication with the refrigerant evaporator, and the control valve controls refrigerant flow through the at least one channel of the evaporator. The control valve facilitates maintaining temperature of the electronic component within a specified temperature range, and the controllable refrigerant heater is controlled to heat refrigerant passing through the refrigerant loop to ensure that refrigerant in the refrigerant loop entering the compressor is in a superheated thermodynamic state.

In a further aspect, a method of facilitating cooling of an electronic component is provided. The method includes: coupling in thermal communication a refrigerant evaporator to the electronic component, the refrigerant evaporator comprising at least one channel therein for accommodating flow of refrigerant therethrough; providing a refrigerant loop in fluid communication with the at least one channel of the refrigerant evaporator for facilitating flow of refrigerant therethrough; coupling a compressor in fluid communication with the refrigerant loop; providing a refrigerant bypass pipe coupled to the refrigerant loop in parallel fluid communication with the refrigerant evaporator; providing a control valve for controlling refrigerant flow through the at least one channel of the refrigerant evaporator, the control valve being controlled to maintain temperature of the electronic component within a specified temperature range; and associating a controllable refrigerant heater in thermal communication with refrigerant in the refrigerant loop, the controllable refrigerant heater being controlled to selectively heat refrigerant in the refrigerant loop to ensure that refrigerant entering the compressor is in a superheated thermodynamic state.

Additional features and advantages are realized through the techniques of the present invention. Other embodiments and aspects of the invention are described in detail herein and are considered a part of the claimed invention.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

One or more aspects of the present invention are particularly pointed out and distinctly claimed as examples in the claims at the conclusion of the specification. The foregoing and other objects, features, and advantages of the invention are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:

FIG. 1 depicts one embodiment of a conventional raised floor layout of an air-cooled data center;

FIG. 2A is an isometric view of one embodiment of a modular refrigeration unit (MRU) and its quick connects for attachment to a cold plate and/or evaporator disposed within an electronics rack to cool one or more electronic components (e.g., modules) thereof, in accordance with an aspect of the present invention;

FIG. 2B is a schematic of one embodiment of a vapor-compression refrigeration system for cooling an evaporator (or cold plate) coupled to a high heat flux electronic component (e.g., module) to be cooled, in accordance with an aspect of the present invention;

FIG. 3 is an schematic of an alternate embodiment of a vapor-compression refrigeration system for cooling multiple evaporators coupled to respective electronic components to be cooled, in accordance with an aspect of the present invention;

FIG. 4 is a schematic of one embodiment of a vapor-compression refrigeration apparatus for cooling one or more evaporators coupled to respective electronic components to be cooled, in accordance with an aspect of the present invention;

FIG. 5A is a flowchart of one embodiment of a process for ensuring that a specified heat load is dissipated to refrigerant passing through the refrigerant loop of the vapor-compression refrigeration apparatus of FIG. 4, in accordance with an aspect of the present invention;

FIG. 5B is a flowchart of one embodiment of a process for maintaining refrigerant entering the compressor of the vapor-compression refrigeration apparatus in FIG. 4 in a superheated thermodynamic state, in accordance with an aspect of the present invention;

FIG. 6 is a schematic of another embodiment of a vapor-compression refrigeration apparatus for cooling one or more evaporators coupled to respective electronic components to be cooled, in accordance with an aspect of the present invention;

FIG. 7 is a schematic of a further embodiment of a vapor-compression refrigeration apparatus for cooling one or more evaporators coupled to respective electronic components to be cooled, in accordance with an aspect of the present invention;

FIG. 8 is a flowchart of one embodiment of a process for maintaining monitored temperature of an electronic component being cooled within a specified temperature range using the vapor-compression refrigeration apparatus of FIG. 7, in accordance with an aspect of the present invention; and

FIG. 9 depicts one embodiment of a computer program product incorporating one or more aspects of the present invention.

DETAILED DESCRIPTION

As used herein, the terms “electronics rack”, “rack-mounted electronic equipment”, and “rack unit” are used interchangeably, and unless otherwise specified include any housing, frame, rack, compartment, blade server system, etc., having one or more heat generating components of a computer system or electronics system, and may be, for example, a stand alone computer processor having high, mid or low end processing capability. In one embodiment, an electronics rack may comprise multiple electronic subsystems, each having one or more heat generating components disposed therein requiring cooling. “Electronic subsystem” refers to any sub-housing, blade, book, drawer, node, compartment, etc., having one or more heat generating electronic components disposed therein. Each electronic subsystem of an electronics rack may be movable or fixed relative to the electronics rack, with rack-mounted electronics drawers of a multi-drawer rack unit and blades of a blade center system being two examples of subsystems of an electronics rack to be cooled.

“Electronic component” refers to any heat generating electronic component or module of, for example, a computer system or other electronic unit requiring cooling. By way of example, an electronic component may comprise one or more integrated circuit dies and/or other electronic devices to be cooled, including one or more processor dies, memory dies and memory support dies. As a further example, the electronic component may comprise one or more bare dies or one or more packaged dies disposed on a common carrier.

As used herein, “refrigerant-to-air heat exchanger” means any heat exchange mechanism characterized as described herein through which refrigerant coolant can circulate; and includes, one or more discrete refrigerant-to-air heat exchangers coupled either in series or in parallel. A refrigerant-to-air heat exchanger may comprise, for example, one or more coolant flow paths, formed of thermally conductive tubing (such as copper or other tubing) in thermal or mechanical contact with a plurality of air-cooled cooling or condensing fins. Size, configuration and construction of the refrigerant-to-air heat exchanger can vary without departing from the scope of the invention disclosed herein.

Unless otherwise specified, “refrigerant evaporator” refers to a heat-absorbing mechanism or structure within a refrigeration loop. The refrigerant evaporator is alternatively referred to as a “sub-ambient evaporator” when temperature of the refrigerant passing through the refrigerant evaporator is below the temperature of ambient air entering the electronics rack. Within the refrigerant evaporator, heat is absorbed by evaporating the refrigerant of the refrigerant loop. Still further, “data center” refers to a computer installation containing one or more electronics racks to be cooled. As a specific example, a data center may include one or more rows of rack-mounted computing units, such as server units.

As used herein, the phrase “controllable refrigerant heater” refers to an adjustable heater which allows active control of an auxiliary heat load applied to refrigerant passing through the refrigerant loop of a cooling apparatus, such as described herein. In one example, the controllable refrigerant heater comprises one or more electrical resistance elements in thermal communication with the refrigerant passing through the refrigerant loop and powered by an electrical power source.

One example of the refrigerant employed in the examples below is R134a refrigerant. However, the concepts disclosed herein are readily adapted to use with other types of refrigerant. For example, the refrigerant may alternatively comprise R245fa, R404, R12, or R22 refrigerant.

Reference is made below to the drawings, which are not drawn to scale for ease of understanding, wherein the same reference numbers used throughout different figures designate the same or similar components.

FIG. 1 depicts a raised floor layout of an air cooled data center 100 typical in the prior art, wherein multiple electronics racks 110 are disposed in one or more rows. A data center such as depicted in FIG. 1 may house several hundred, or even several thousand microprocessors. In the arrangement illustrated, chilled air enters the computer room via perforated floor tiles 160 from a supply air plenum 145 defined between the raised floor 140 and a base or sub-floor 165 of the room. Cooled air is taken in through louvered or screened doors at air inlet sides 120 of the electronics racks and expelled through the back (i.e., air outlet sides 130) of the electronics racks. Each electronics rack 110 may have one or more air moving devices (e.g., fans or blowers) to provide forced inlet-to-outlet airflow to cool the electronic components within the drawer(s) of the rack. The supply air plenum 145 provides conditioned and cooled air to the air-inlet sides of the electronics racks via perforated floor tiles 160 disposed in a “cold” aisle of the computer installation. The conditioned and cooled air is supplied to plenum 145 by one or more air conditioning units 150, also disposed within the data center 100. Room air is taken into each air conditioning unit 150 near an upper portion thereof. This room air comprises in part exhausted air from the “hot” aisles of the computer installation defined by opposing air outlet sides 130 of the electronics racks 110.

In high performance server systems, it has become desirable to supplement air-cooling of selected high heat flux electronic components, such as the processor modules, within the electronics rack. For example, the System z® server marketed by International Business Machines Corporation, of Armonk, N.Y., employs a vapor-compression refrigeration cooling system to facilitate cooling of the processor modules within the electronics rack. This refrigeration system employs R134a refrigerant as the coolant, which is supplied to a refrigerant evaporator coupled to one or more processor modules to be cooled. The refrigerant is provided by a modular refrigeration unit (MRU), which supplies the refrigerant at an appropriate temperature.

FIG. 2A depicts one embodiment of a modular refrigeration unit 200, which may be employed within an electronic rack, in accordance with an aspect of the present invention. As illustrated, modular refrigeration unit 200 includes refrigerant supply and exhaust hoses 201 for coupling to a refrigerant evaporator or cold plate (not shown), as well as quick connect couplings 202, which respectively connect to corresponding quick connect couplings on either side of the refrigerant evaporator, that is coupled to the electronic component(s) or module(s) (e.g., server module(s)) to be cooled. Further details of a modular refrigeration unit such as depicted in FIG. 2A are provided in commonly assigned U.S. Pat. No. 5,970,731.

FIG. 2B is a schematic of one embodiment of modular refrigeration unit 200 of FIG. 2A, coupled to a refrigerant evaporator for cooling, for example, an electronic component within an electronic subsystem of an electronics rack. The electronic component may comprise, for example, a multichip module, a processor module, or any other high heat flux electronic component (not shown) within the electronics rack. As illustrated in FIG. 2B, a refrigerant evaporator 260 is shown that is coupled to the electronic component (not shown) to be cooled and is connected to modular refrigeration unit 200 via respective quick connect couplings 202. Within modular refrigeration unit 200, a motor 221 drives a compressor 220, which is connected to a condenser 230 by means of a supply line 222. Likewise, condenser 230 is connected to evaporator 260 by means of a supply line which passes through a filter/dryer 240, which functions to trap particulate matter present in the refrigerant stream and also to remove any water which may have become entrained in the refrigerant flow. Subsequent to filter/dryer 240, refrigerant flow passes through an expansion device 250. Expansion device 250 may be an expansion valve. However, it may also comprise a capillary tube or thermostatic valve. Thus, expanded and cooled refrigerant is supplied to evaporator 260. Subsequent to the refrigerant picking up heat from the electronic component coupled to evaporator 260, the refrigerant is returned via an accumulator 210 which operates to prevent liquid from entering compressor 220. Accumulator 210 is also aided in this function by the inclusion of a smaller capacity accumulator 211, which is included to provide an extra degree of protection against the entry of liquid-phase refrigerant into compressor 220. Subsequent to accumulator 210, vapor-phase refrigerant is returned to compressor 220, where the cycle repeats. In addition, the modular refrigeration unit is provided with a hot gas bypass valve 225 in a bypass line 223 selectively passing hot refrigerant gasses from compressor 220 directly to evaporator 260. The hot gas bypass valve is controllable in response to the temperature of evaporator 260, which is provided by a module temperature sensor (not shown), such as a thermistor device affixed to the evaporator/cold plate in any convenient location. In one embodiment, the hot gas bypass valve is electronically controlled to shunt hot gas directly to the evaporator when temperature is already sufficiently low. In particular, under low temperature conditions, motor 221 runs at a lower speed in response to the reduced thermal load. At these lower speeds and loads, there is a risk of motor 221 stalling. Upon detection of such a condition, the hot gas bypass valve is opened in response to a signal supplied to it from a controller of the modular refrigeration unit.

FIG. 3 depicts an alternate embodiment of a modular refrigeration unit 300, which may be employed within an electronics rack, in accordance with an aspect of the present invention. Modular refrigeration unit 300 includes (in this example) two refrigerant loops 305, or i.e., sets of refrigerant supply and exhaust hoses, coupled to respective refrigerant evaporators (or cold plates) 360 via quick connect couplings 302. Each refrigerant evaporator 360 is in thermal communication with a respective electronic component 301 (e.g., multichip module (MCM)) for facilitating cooling thereof. Refrigerant loops 305 are independent, and shown to include a compressor 320, a respective condenser section of a shared condenser 330 (i.e., a refrigerant-to-air heat exchanger), and an expansion (and flow control) valve 350, which is employed by a controller 340 to maintain temperature of the electronic component at a steady temperature level, e.g., 29° C. In one embodiment, the expansion valves 350 are controlled by controller 340 with reference to temperature of the respective electronic component 301 TMCM1, TMCM2. The refrigerant and coolant loops may also contain further sensors, such as sensors for condenser air temperature IN T1, condenser air temperature OUT T2, temperature T3, T3′ of high-pressure liquid refrigerant flowing from the condenser 330 to the respective expansion valve 350, temperature T4, T4′ of high-pressure refrigerant vapor flowing from each compressor 320 to the respective condenser section 330, temperature T6, T6′ of low-pressure liquid refrigerant flowing from each expansion valve 350 into the respective evaporator 360, and temperature T7, T7′ of low-pressure vapor refrigerant flowing from the respective evaporator 360 towards the compressor 320. Note that in this implementation, the expansion valves 350 operate to actively throttle the pumped refrigerant flow rate, as well as to function as expansion orifices to reduce the temperature and pressure of refrigerant passing through it.

In situations where electronic component 301 temperature decreases (i.e., the heat load decreases), the respective expansion valve 350 is partially closed to reduce the refrigerant flow passing through the associated evaporator 360 in an attempt to control temperature of the electronic component. If temperature of the component increases (i.e., heat load increases), then the controllable expansion valve 350 is opened further to allow more refrigerant flow to pass through the associated evaporator, thus providing increased cooling to the component. In extreme conditions, there is the possibility of too much refrigerant flow being allowed to pass through the evaporator, possibly resulting in partially-evaporated fluid, (i.e., liquid-vapor mixture) being returned to the respective compressor, which can result in compressor valve failure due to out-of-specification pressures being imposed on the compressor valve. There is also the possibility of particulate and chemical contamination over time resulting from oil break-down inside the loop accumulating within the controllable expansion valve. Accumulation of contamination within the valve can lead to both valve clogging and erratic valve behavior.

In accordance with another aspect of the present invention, FIG. 4 depicts an alternate implementation of a vapor-compression refrigeration apparatus which does not require a mechanical flow control and adjustable expansion valve, such as described above in connection with the modular refrigeration unit of FIG. 3, and which ensures that the refrigerant fluid enters the compressor in a superheated thermodynamic state. In the embodiment of FIG. 4 a dual-loop, cooled electronic system is depicted by way of example only. Those skilled in the art should note that the vapor-compression refrigeration apparatus depicted therein and described below can readily be configured for cooling a single electronic component, or a plurality of electronic components (either with or without employing a shared condenser, as in the example of FIG. 4).

As shown in FIG. 4, cooled electronic system 400 includes an electronics rack 401 which comprises multiple electronic components 405 to be cooled. By way of specific example only, each electronic component 405 to be cooled by the cooling apparatus may be a multichip module (MCM), such as a processor MCM. In the illustrated implementation, the cooling apparatus is a vapor-compression refrigeration apparatus with a controlled refrigerant heat load. As illustrated, a refrigerant evaporator 410 is associated with a respective electronic component 405 to be cooled, a refrigerant loop 420 is coupled in fluid communication with refrigerant evaporator 410, to allow for the ingress and egress of refrigerant through the structure, and quick connect couplings 402 facilitate coupling of refrigerant evaporator 410 to the remainder of the cooling apparatus. Each refrigerant loop 420 is also in fluid communication with a respective compressor 440, a condenser section passing through a shared condenser 450, and a filter/dryer (not shown). In the embodiment illustrated, each refrigerant loop 420 includes a fixed orifice expansion valve 411 associated with the respective refrigerant evaporator 410 and disposed, for example, at a refrigerant inlet to the refrigerant evaporator 410. An air-moving device 451 facilitates airflow across shared condenser 450. Note that, in an alternate implementation, each refrigerant loop of the vapor-compression compression refrigeration apparatus could incorporate its own condenser and air-moving device.

The vapor-compression refrigeration apparatus further includes an auxiliary evaporator 430 and an auxiliary heater 435 associated and in thermal communication therewith. In this example, auxiliary evaporator 430 is in thermal communication with refrigerant loop 420 and may comprise, for example, a thermally conductive structure comprising one or more refrigerant channels passing therethrough in fluid communication with refrigerant loop 420. Auxiliary evaporator 430 and auxiliary heater 435 together comprise a controllable refrigerant heater which is in thermal communication with refrigerant passing through refrigerant loop 420 for controllably applying an auxiliary heat load thereto, as described further below. Note that, depending upon the implementation, auxiliary evaporator 430 and auxiliary heater 435 may be distinct structures or be fabricated or assembled as an integrated structure.

A controller 460 is provided electrically coupled to the controllable refrigerant heaters, refrigerant temperature and pressure sensors TR, PR, and MCM heat load sensors QMCM for facilitating control of the vapor-compression refrigeration process within each cooling apparatus, as described further below with reference to the control processes of FIGS. 5A & 5B. Each controllable refrigerant heater is associated with and in thermal communication with a respective refrigerant loop 420 to apply a desired heat load to refrigerant in the refrigerant loop to ensure that refrigerant entering the compressor is in a superheated thermodynamic state.

In the cooling apparatus embodiment of FIG. 4, the controllable refrigerant heaters are disposed downstream from the associated refrigerant evaporators 410, between an outlet of the respective refrigerant evaporator 410 and the respective compressor 440. In operation, each electronic component 405 applies a heat load QMCM to refrigerant passing through the refrigerant evaporator 410. Refrigerant circulates through refrigerant evaporator 410 and the controllable refrigerant heater applies an auxiliary heat load to the refrigerant to ensure that the refrigerant entering compressor 440 is in a superheated thermodynamic state. Heat is rejected from the refrigerant in refrigerant loop 420 to an air stream via the air-cooled condenser 450, and liquid refrigerant is circulated from the condenser 450 back to the refrigerant evaporator 410 to repeat the process. Advantageously, by ensuring that refrigerant entering the compressor is in a superheated thermodynamic state, the compressor 440 can work at a fixed speed, and a fixed orifice 411 can be used within refrigerant loop 420 as the expansion valve for the vapor-compression refrigeration apparatus. The application of an adjustable, auxiliary heat load by the controllable refrigerant heater to the refrigerant passing through the loop means that a desired, specified heat load can be maintained within the refrigerant loop, and by prespecifying this desired specified heat load, superheated refrigerant can be guaranteed to enter the compressor, allowing for reliable operation of the vapor-compression refrigeration apparatus. The controllable refrigerant heater can be controlled using a variety of approaches, with various thermal measurements being employed and transmitted to the controller to incrementally adjust the heat load being applied by the controllable refrigerant heater to the circulating refrigerant.

Advantageously, the use of a cooling apparatus such as depicted in FIG. 4 addresses electronic component heat load changes by, for example, maintaining a specified heat load on the refrigerant in the refrigerant loop. The controllable refrigerant heater may be controlled based, for example, on current heat load provided by (or current temperature of) the electronic component, or alternatively, based upon temperature and pressure of refrigerant within the refrigerant loop, as respectively depicted in FIGS. 5A & 5B. Advantageously, within the cooling apparatus, the refrigerant loop may be hard-plumbed, and a constant speed compressor may be advantageously employed, along with a fixed expansion orifice. This enables a minimum amount of controls on the refrigerant loop. The resulting cooling apparatus can be packaged inside a modular refrigeration unit-like subassembly, such as depicted above in connection with FIG. 2A.

Referring to FIG. 5A, substantially constant refrigerant heating is established by first setting the heat load applied to the refrigerant by the controllable refrigerant heater (QHEATER) equal to an initial (or nominal) heat load value (QINITIAL) 500. The current component heat load (e.g., power data) is collected 510. If the MCM heat load (QMCM) is less than a desired, specified heat load (Qspec) 520, then the controllable refrigerant heater is adjusted to apply a heat load (QHEATER) which matches the difference 550. Otherwise, the heat load applied by the controllable refrigerant heater (QHEATER) is set to zero 530. After adjusting the heat load, processing waits a defined time (t) 540 before repeating the process by again collecting current component heat load data (QMCM) 510.

In operation, heat load input to the refrigerant in the refrigerant loop by the auxiliary controllable refrigerant heater will typically be equal to the difference between the specified electronic component heat load (e.g., the rated or maximum electronic component power) and the actual current electronic component heat load (e.g., current component power). Thus, if the electronic component is fully loaded and is running at full rated load, then the controllable refrigerant heater is OFF. In the event that the electronic component is intrinsically running at a lower power, or if the computational activity of the electronic component is reduced, thereby reducing the electronic component load, then the controllable refrigerant heater is ON and supplying power (or heat load) to the refrigerant loop that is equal to the difference, as described above. In this manner, the loading on the refrigerant loop is maintained at a relatively constant, stable value, which ensures that the compressor always receives superheated vapor by design.

FIG. 5B depicts an alternate control process which ensures that refrigerant entering the compressor is in a superheated thermodynamic state. In this approach, measurements of refrigerant temperature and refrigerant pressure at the inlet of the compressor are used to control the amount of heat load (or power) delivered by the auxiliary, controllable refrigerant heater. This advantageously allows for a stable electronic component temperature, while ensuring that superheated vapor is received into the compressor. This in turn advantageously results in the elimination of the use of any adjustable expansion valves, which might otherwise be used, and be susceptible to fouling.

Referring to FIG. 5B, superheated thermodynamic state is ensured by first setting the heat load applied to the refrigerant by the controllable refrigerant heater (QHEATER) equal to an initial (or nominal) heat load value (QINITIAL) 555. The temperature of refrigerant (TR) and pressure of refrigerant (PR) at the inlet of the compressor are collected to determine the current thermodynamic state of the refrigerant 560. Processing then determines whether refrigerant entering the compressor is in a superheated state by less than or equal to a specified temperature difference (δTSPEC) from the absolute value of refrigerant temperature at superheated condition 565. In one example, δTSPEC may be 2° C. This determination can be performed, by way of example, using a table look-up based on known thermodynamic properties of the refrigerant. By way of specific example, pressure (P)—enthalpy (H) diagrams for R134a refrigerant are available in the literature which indicate the regions in which the refrigerant is sub-cooled, saturated and superheated. These diagrams or functions utilize variables such as pressure and temperature (enthalpy if the quality of a two-phase mixture needs to be known). Thus, the thermodynamic state of the refrigerant can be determined using pressure and temperature data and subsequently controlled using the addition of the auxiliary heat load, if required. The pressure and temperature values measured can be input into a refrigerant-dependent algorithm (defined by the P-H diagram and properties of the refrigerant) that determines if the refrigerant is superheated (or is saturated or is in liquid phase). It is desired that the coolant entering the compressor be slightly superheated, that is, with no liquid content. The extent of superheat can be characterized using a δTSPEC value, which is predetermined. It is undesirable to have a very high extent of refrigerant superheat, because this would mean that a substantial heat load has been added to the refrigerant, even after the refrigerant has completely changed from liquid to gas phase. This is considered unnecessary for compressor reliability, and would lead to highly inefficient refrigeration loop operation. It is desired to add only as much auxiliary heat load as needed to maintain a small degree of superheat for the refrigerant entering the compressor to satisfy conditions for reliable compressor operation. Therefore, if the refrigerant entering the compressor is superheated by less than a specified temperature difference (δTSPEC), then the heat load applied by the controllable refrigerant heater is increased by a specified amount (δQ) 570. Alternatively, if the refrigerant entering the compressor is superheated by greater than the specified temperature difference (δTSPEC), then the heat load applied by the controllable refrigerant heater is decreased by the specified amount (e.g., δQ) 580. After adjusting the heater heat load, processing waits a defined time (t) 575 before repeating the process by again collecting current thermodynamic state data for the refrigerant, that is, refrigerant temperature (TR) and refrigerant pressure (PR) at, for example, the inlet to the compressor 560.

In accordance with another aspect of the present invention, FIG. 6 depicts an alternate implementation of a vapor-compression refrigeration apparatus such as described above in connection with FIGS. 4-5B. Advantageously, this alternate implementation also ensures that refrigerant entering the compressor is in a superheated thermodynamic state. Those skilled in the art should note that a dual-loop implementation is again depicted in FIG. 6, by way of example only.

In FIG. 6, cooled electronic system 400′ is substantially identical to cooled electronic system 400 described above in connection with FIG. 4, with one notable exception. In the implementation of FIG. 6, the controllable refrigerant heaters, each comprising one or more auxiliary evaporators 430 and one or more auxiliary heaters 435, are each disposed in associated and with the respective refrigerant loop 420 upstream from the respective refrigerant evaporator 410. In such an implementation, the controllable refrigerant heater might advantageously be employed in the single-phase regime of the refrigerant, thereby reducing the overall pressure drop through the controllable refrigerant heater, and thus the refrigerant loop pressure drop.

FIG. 7 depicts another implementation of a vapor-compression refrigeration apparatus such as described above in connection with FIGS. 4 & 6. Advantageously, this alternate implementation also ensures that refrigerant fluid entering the compressor of the refrigerant loop is in a superheated thermodynamic state. This approach further allows for temperature of the electronic component to be maintained within a desired specified temperature range. As with the above examples, the dual-loop implementation depicted in FIG. 7 is presented by way of example only.

In FIG. 7, cooled electronic system 400″ is substantially identical to cooled electronic system 400 described above in connection with FIG. 4, with two notable exceptions. First, a refrigerant bypass pipe 701 is coupled to refrigerant loop 420 in parallel fluid communication with refrigerant evaporator 410. In this implementation, the controllable refrigerant heater comprising auxiliary evaporator 430 and auxiliary heater 435 is associated with and in thermal communication with refrigerant flowing through refrigerant bypass pipe 701. As shown, refrigerant bypass pipe 701 is coupled with a first end of the bypass pipe in fluid communication to coolant loop 420 upstream from refrigerant evaporator 410, and a second end in fluid communication with refrigerant loop 420 downstream from refrigerant evaporator 410.

Second, in this example, refrigerant bypass pipe 701 couples in fluid communication with refrigerant loop 420 upstream from refrigerant evaporator 410 through a control valve 700. In one embodiment, control valve 700 comprises an electrically controllable, three-way valve, which may by dynamically adjusted to control the flow of refrigerant through refrigerant evaporator 410, and hence, through refrigerant bypass pipe 701. The controllable refrigerant heater associated with refrigerant bypass pipe 701 may or may not includes a fixed expansion orifice. Whether a fixed expansion orifice is associated with refrigerant bypass pipe 701 depends upon the refrigerant loop design.

The use of the bypass pipe advantageously allows for control of the refrigerant flow rate through the refrigerant evaporator 410, and disposition of the auxiliary controllable refrigerant heater in parallel fluid communication with the refrigerant evaporator advantageously results in less overall pressure drop through the refrigerant loop.

FIG. 8 illustrates additional control processing which may be employed for the cooled electronic system 400″ of FIG. 7, concurrent or simultaneous with the auxiliary heater processing of FIG. 5A or FIG. 5B, described above. The processing of FIG. 8 utilizes knowledge of electronic component temperature (TMCM), along with a first specified temperature (TSPEC1) and a second specified temperature (TSPEC2), wherein temperature TSPEC1 is higher than temperature TSPEC2. Initially, MCM temperature control 800 begins with obtaining a current electronic component temperature (TMCM) 805 and comparing the current component temperature (TMCM) against the first specified temperature (TSPEC1) 810. If the current component temperature (TMCM) is greater than the first specified temperature (TSPEC1), then the control valve is incrementally opened further by a set amount (to direct more flow to the evaporator), for example, Δθ° 820, after which processing waits a defined time (t) 825, before obtaining the then current temperature of the component (TMCM), and repeating the process.

Assuming that the current component temperature (TMCM) is less than or equal to the first specified temperature (TSPEC1), then processing determines whether the current component temperature (TMCM) is greater than or equal to the second specified temperature (TSPEC2) 830. If “no”, then the control valve is incrementally closed further by a set amount (to direct more flow to the bypass pipe), for example, Δθ° 840, after which processing waits the defined time (t) 825 before again obtaining the current temperature of the component (TMCM) 805. Thus, with the processing of FIG. 8, and the adjusting the control valve, the component temperature (TMCM) is controlled to be within a specified temperature range (i.e., between (TSPEC1) and (TSPEC2)). Note that this control can be advantageously simultaneous, or concurrent, with ensuring that refrigerant entering the compressor of the refrigerant loop is in a superheated thermodynamic state, for example, in accordance with the processes of FIGS. 5A or 5B.

Note that the actual value of refrigerant loading may change from loop to loop based (for example) on the exact value of the electronic component to refrigerant thermal resistance. The refrigerant evaporator and interface thermal resistance can vary due to manufacturing tolerance, and can change over time if thermal interface material degrades. Ultimately, the heat load dissipated to the refrigerant is designed to be constant (or within a narrow range), allowing the use of a fixed compressor speed, and a fixed orifice opening as expansion valve for the refrigerant loop.

As will be appreciated by one skilled in the art, aspects of the present invention may be embodied as a system, method or computer program product. Accordingly, aspects of the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment (including firmware, resident software, micro-code, etc.) or an embodiment combining software and hardware aspects that may all generally be referred to herein as a “circuit,” “module” or “system”. Furthermore, aspects of the present invention may take the form of a computer program product embodied in one or more computer readable medium(s) having computer readable program code embodied thereon.

Any combination of one or more computer readable medium(s) may be utilized. The computer readable medium may be a computer readable signal medium or a computer readable storage medium. A computer readable signal medium may include a propagated data signal with computer readable program code embodied therein, for example, in baseband or as part of a carrier wave. Such a propagated signal may take any of a variety of forms, including, but not limited to, electro-magnetic, optical or any suitable combination thereof. A computer readable signal medium may be any computer readable medium that is not a computer readable storage medium and that can communicate, propagate, or transport a program for use by or in connection with an instruction execution system, apparatus or device.

A computer readable storage medium may be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. More specific examples (a non-exhaustive list) of the computer readable storage medium include the following: an electrical connection having one or more wires, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing. In the context of this document, a computer readable storage medium may be any tangible medium that can contain or store a program for use by or in connection with an instruction execution system, apparatus, or device.

Referring now to FIG. 9, in one example, a computer program product 900 includes, for instance, one or more computer readable storage media 902 to store computer readable program code means or logic 904 thereon to provide and facilitate one or more aspects of the present invention.

Program code embodied on a computer readable medium may be transmitted using an appropriate medium, including but not limited to wireless, wireline, optical fiber cable, RF, etc., or any suitable combination of the foregoing.

Computer program code for carrying out operations for aspects of the present invention may be written in any combination of one or more programming languages, including an object oriented programming language, such as Java, Smalltalk, C++ or the like, and conventional procedural programming languages, such as the “C” programming language, assembler or similar programming languages. The program code may execute entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server. In the latter scenario, the remote computer may be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or the connection may be made to an external computer (for example, through the Internet using an Internet Service Provider).

Aspects of the present invention are described herein with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and/or block diagrams, and combinations of blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions/acts specified in the flowchart and/or block diagram block or blocks.

These computer program instructions may also be stored in a computer readable medium that can direct a computer, other programmable data processing apparatus, or other devices to function in a particular manner, such that the instructions stored in the computer readable medium produce an article of manufacture including instructions which implement the function/act specified in the flowchart and/or block diagram block or blocks.

The computer program instructions may also be loaded onto a computer, other programmable data processing apparatus, or other devices to cause a series of operational steps to be performed on the computer, other programmable apparatus or other devices to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide processes for implementing the functions/acts specified in the flowchart and/or block diagram block or blocks.

The flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.

In addition to the above, one or more aspects of the present invention may be provided, offered, deployed, managed, serviced, etc. by a service provider who offers management of customer environments. For instance, the service provider can create, maintain, support, etc. computer code and/or a computer infrastructure that performs one or more aspects of the present invention for one or more customers. In return, the service provider may receive payment from the customer under a subscription and/or fee agreement, as examples. Additionally or alternatively, the service provider may receive payment from the sale of advertising content to one or more third parties.

In one aspect of the present invention, an application may be deployed for performing one or more aspects of the present invention. As one example, the deploying of an application comprises providing computer infrastructure operable to perform one or more aspects of the present invention.

As a further aspect of the present invention, a computing infrastructure may be deployed comprising integrating computer readable code into a computing system, in which the code in combination with the computing system is capable of performing one or more aspects of the present invention.

As yet a further aspect of the present invention, a process for integrating computing infrastructure comprising integrating computer readable code into a computer system may be provided. The computer system comprises a computer readable medium, in which the computer medium comprises one or more aspects of the present invention. The code in combination with the computer system is capable of performing one or more aspects of the present invention.

Although various embodiments are described above, these are only examples. For example, computing environments of other architectures can incorporate and use one or more aspects of the present invention. Additionally, the network of nodes can include additional nodes, and the nodes can be the same or different from those described herein. Also, many types of communications interfaces may be used. Further, other types of programs and/or other optimization programs may benefit from one or more aspects of the present invention, and other resource assignment tasks may be represented. Resource assignment tasks include the assignment of physical resources. Moreover, although in one example, the partitioning minimizes communication costs and convergence time, in other embodiments, the cost and/or convergence time may be otherwise reduced, lessened, or decreased.

Further, other types of computing environments can benefit from one or more aspects of the present invention. As an example, an environment may include an emulator (e.g., software or other emulation mechanisms), in which a particular architecture (including, for instance, instruction execution, architected functions, such as address translation, and architected registers) or a subset thereof is emulated (e.g., on a native computer system having a processor and memory). In such an environment, one or more emulation functions of the emulator can implement one or more aspects of the present invention, even though a computer executing the emulator may have a different architecture than the capabilities being emulated. As one example, in emulation mode, the specific instruction or operation being emulated is decoded, and an appropriate emulation function is built to implement the individual instruction or operation.

In an emulation environment, a host computer includes, for instance, a memory to store instructions and data; an instruction fetch unit to fetch instructions from memory and to optionally, provide local buffering for the fetched instruction; an instruction decode unit to receive the fetched instructions and to determine the type of instructions that have been fetched; and an instruction execution unit to execute the instructions. Execution may include loading data into a register from memory; storing data back to memory from a register; or performing some type of arithmetic or logical operation, as determined by the decode unit. In one example, each unit is implemented in software. For instance, the operations being performed by the units are implemented as one or more subroutines within emulator software.

Further, a data processing system suitable for storing and/or executing program code is usable that includes at least one processor coupled directly or indirectly to memory elements through a system bus. The memory elements include, for instance, local memory employed during actual execution of the program code, bulk storage, and cache memory which provide temporary storage of at least some program code in order to reduce the number of times code must be retrieved from bulk storage during execution.

Input/Output or I/O devices (including, but not limited to, keyboards, displays, pointing devices, DASD, tape, CDs, DVDs, thumb drives and other memory media, etc.) can be coupled to the system either directly or through intervening I/O controllers. Network adapters may also be coupled to the system to enable the data processing system to become coupled to other data processing systems or remote printers or storage devices through intervening private or public networks. Modems, cable modems, and Ethernet cards are just a few of the available types of network adapters.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.

The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below, if any, are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiment with various modifications as are suited to the particular use contemplated.

Claims

1. An apparatus for facilitating cooling of an electronic component, the apparatus comprising:

a refrigerant evaporator in thermal communication with the electronic component, the refrigerant evaporator comprising at least one channel therein for accommodating flow of refrigerant therethrough;
a refrigerant loop coupled in fluid communication with the at least one channel of the refrigerant evaporator for facilitating flow of refrigerant therethrough;
a compressor coupled in fluid communication with the refrigerant loop;
a refrigerant bypass pipe coupled to the refrigerant loop in parallel fluid communication with the refrigerant evaporator;
a control valve for controlling refrigerant flow through the at least one channel of the refrigerant evaporator, the control valve being controlled to maintain temperature of the electronic component within a specified temperature range; and
a controllable refrigerant heater to heat refrigerant in the refrigerant loop, the controllable refrigerant heater being controlled to selectively heat refrigerant in the refrigerant loop to ensure that refrigerant in the refrigerant loop entering the compressor is in a superheated thermodynamic state.

2. The apparatus of claim 1, wherein the controllable refrigerant heater is coupled to the refrigerant bypass pipe to controllably heat refrigerant passing through the refrigerant bypass pipe to ensure that refrigerant in the refrigerant loop entering the compressor is in a superheated thermodynamic state.

3. The apparatus of claim 1, wherein the control valve is controlled to maintain temperature of the electronic component within the specified temperature range responsive to a changing electronic component heat load.

4. The apparatus of claim 1, further comprising a temperature sensor for monitoring a temperature associated with the electronic component, and a controller coupled to the temperature sensor and the control valve, the controller automatically, incrementally opening the control valve further responsive to the monitored temperature of the electronic component being below to a first specified temperature, and automatically, incrementally closing the control valve further responsive to the monitored temperature of the electronic component being above a second specified temperature, wherein the first specified temperature is higher than the second specified temperature.

5. The apparatus of claim 1, wherein the control valve comprises an electronically-controlled, three-way valve, and wherein the refrigerant bypass pipe couples at one end in fluid communication with the refrigerant loop through the electronically-controlled, three-way valve, wherein variation in refrigerant flow through the at least one channel of the refrigerant evaporator results in variation of refrigerant flow through the refrigerant bypass pipe, and wherein the controllable refrigerant heater is coupled to the refrigerant bypass pipe.

6. The apparatus of claim 1, further comprising a fixed expansion orifice in fluid communication with the refrigerant loop for expanding refrigerant passing therethrough, the fixed expansion orifice being disposed at a refrigerant inlet to the refrigerant evaporator.

7. The apparatus of claim 1, further comprising a controller coupled to the controllable refrigerant heater for automatically controlling a heat load applied by the controllable refrigerant heater to refrigerant in the refrigerant loop.

8. The apparatus of claim 7, wherein the controllable refrigerant heater is coupled to the refrigerant bypass pipe, and the controller automatically adjusts heat load applied by the controllable refrigerant heater to refrigerant passing through the refrigerant bypass pipe responsive to a change in heat load of the electronic component.

9. The apparatus of claim 8, wherein the controller periodically monitors a current heat load of the electronic component and, responsive thereto, automatically determines whether the current heat load of the electronic component is above a specified heat load, and responsive to the current heat load of the electronic component being above the specified heat load, automatically sets the heat load applied by the controllable refrigerant heater to refrigerant passing through the refrigerant bypass pipe to zero, and responsive to the current heat load of the electronic component being below the specified heat load, automatically sets the heat load applied by the controllable refrigerant heater to refrigerant passing through the refrigerant bypass pipe to the specified heat load less the current heat load of the electronic component.

10. The apparatus of claim 7, further comprising a refrigerant temperature sensor and a refrigerant pressure sensor for monitoring a temperature and a pressure of refrigerant, respectively, within the refrigerant loop, and wherein the controller automatically adjusts heat load applied by the controllable refrigerant heater with reference to the monitored temperature of refrigerant and pressure of refrigerant within the refrigerant loop, wherein heat load applied by the controllable refrigerant heater is automatically increased responsive to refrigerant entering the compressor being superheated by less than a specified delta temperature threshold, and is automatically decreased responsive to refrigerant entering the compressor being superheated by greater than the specified delta temperature threshold.

11. A cooled electronic system comprising:

an electronic component; and
an apparatus for facilitating cooling of the electronic component, the apparatus comprising: a refrigerant evaporator in thermal communication with the electronic component, the refrigerant evaporator comprising at least one channel therein for accommodating flow of refrigerant therethrough; a refrigerant loop coupled in fluid communication with the at least one channel of the refrigerant evaporator for facilitating flow of refrigerant therethrough; a compressor coupled in fluid communication with the refrigerant loop; a refrigerant bypass pipe coupled to the refrigerant loop in parallel fluid communication with the refrigerant evaporator; a control valve for controlling refrigerant flow through the at least one channel of the cold plate, the control valve being controlled to maintain temperature of the electronic component within a specified temperature range; and a controllable refrigerant heater to heat refrigerant in the refrigerant loop, the controllable refrigerant heater being controlled to selectively heat refrigerant in the refrigerant loop to ensure that refrigerant in the refrigerant loop entering the compressor is in a superheated thermodynamic state.

12. The cooled electronic system of claim 11, wherein the controllable refrigerant heater is coupled to the refrigerant bypass pipe to controllably heat refrigerant passing through the refrigerant bypass pipe to ensure that refrigerant in the refrigerant loop entering the compressor is in a superheated thermodynamic state.

13. The cooled electronic system of claim 11, further comprising a temperature sensor for monitoring a temperature associated with the electronic component, and a controller coupled to the temperature sensor and the control valve, the controller automatically, incrementally opening the control valve further responsive to the monitored temperature of the electronic component being below to a first specified temperature, and automatically, incrementally closing the control valve further responsive to the monitored temperature of the electronic component being above a second specified temperature, wherein the first specified temperature is higher than the second specified temperature.

14. The cooled electronic system claim 11, wherein the control valve comprises an electronically-controlled, three-way valve, and wherein the refrigerant bypass pipe couples at one end in fluid communication with the refrigerant loop through the electronically-controlled, three-way valve, wherein variation in refrigerant flow through the at least one channel of the refrigerant evaporator results in variation of refrigerant flow through the refrigerant bypass pipe, and wherein the controllable refrigerant heater is coupled to the refrigerant bypass pipe.

15. The cooled electronic system of claim 11, further comprising a fixed expansion orifice in fluid communication with the refrigerant loop for expanding refrigerant passing therethrough, the fixed expansion orifice being disposed at a refrigerant inlet to the refrigerant evaporator.

16. The cooled electronic system of claim 11, further comprising a controller coupled to the controllable refrigerant heater for automatically controlling a heat load applied by the controllable refrigerant heater to refrigerant in the refrigerant loop.

17. The cooled electronic system of claim 16, wherein the controllable refrigerant heater is coupled to the refrigerant bypass pipe, and the controller automatically adjusts heat load applied by the controllable refrigerant heater to refrigerant passing through the refrigerant bypass pipe responsive to a change in heat load of the electronic component.

18. The cooled electronic system of claim 17, wherein the controller periodically monitors a current heat load of the electronic component and, responsive thereto, automatically determines whether the current heat load of the electronic component is above a specified heat load, and responsive to the current heat load of the electronic component being above the specified heat load, automatically sets the heat load applied by the controllable refrigerant heater to refrigerant passing through the refrigerant bypass pipe to zero, and responsive to the current heat load of the electronic component being below the specified heat load, automatically sets the heat load applied by the controllable refrigerant heater to refrigerant passing through the refrigerant bypass pipe to the specified heat load less the current heat load of the electronic component.

19. The cooled electronic system of claim 16, further comprising a refrigerant temperature sensor and a refrigerant pressure sensor for monitoring a temperature and a pressure of refrigerant, respectively, within the refrigerant loop, and wherein the controller automatically adjusts heat load applied by the controllable refrigerant heater with reference to the monitored temperature of refrigerant and pressure of refrigerant within the refrigerant loop, wherein heat load applied by the controllable refrigerant heater is automatically increased responsive to refrigerant entering the compressor being superheated by less than a specified delta temperature threshold, and is automatically decreased responsive to refrigerant entering the compressor being superheated by greater than the specified delta temperature threshold.

20. A method of facilitating cooling of an electronic component, the method comprising:

coupling in thermal communication a refrigerant evaporator to the electronic component, the refrigerant evaporator comprising at least one channel therein for accommodating flow of refrigerant therethrough;
providing a refrigerant loop in fluid communication with the at least one channel of the refrigerant evaporator for facilitating flow of refrigerant therethrough;
coupling a compressor in fluid communication with the refrigerant loop;
providing a refrigerant bypass pipe coupled to the refrigerant loop in parallel fluid communication with the refrigerant evaporator;
providing a control valve for controlling refrigerant flow through the at least one channel of the refrigerant evaporator, the control valve being controlled to maintain temperature of the electronic component within a specified temperature range; and
associating a controllable refrigerant heater in thermal communication with refrigerant in the refrigerant loop, the controllable refrigerant heater being controlled to selectively heat refrigerant in the refrigerant loop to ensure that refrigerant entering the compressor is in a superheated thermodynamic state.
Patent History
Publication number: 20120111037
Type: Application
Filed: Nov 4, 2010
Publication Date: May 10, 2012
Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION (Armonk, NY)
Inventors: Levi A. CAMPBELL (Poughkeepsie, NY), Richard C. CHU (Hopewell Junction, NY), Michael J. ELLSWORTH, JR. (Lagrangeville, NY), Madhusudan K. IYENGAR (Woodstock, NY), Robert E. SIMONS (Poughkeepsie, NY)
Application Number: 12/939,552
Classifications
Current U.S. Class: Compressing, Condensing And Evaporating (62/115); With Refrigerant Treater (62/474); Selective Heating Or Cooling (62/159); With Electrical Component Cooling (62/259.2)
International Classification: F25B 1/00 (20060101); F25B 29/00 (20060101); F25D 31/00 (20060101); F25D 15/00 (20060101);