TEST MASK SET AND MASK SET
A test mask set includes a first test mask having a plurality of gate pattern areas disposed therein, each of the plurality of gate pattern areas having one or more gate patterns; and a second test mask having a plurality of active pattern areas disposed therein, each of the plurality of active pattern areas having one or more active patterns. The gate patterns formed in different areas among the plurality of gate pattern areas differ in at least one of a gate spacing or a gate width. The active patterns formed in different areas among the plurality of active pattern areas differ in at least one of an active spacing or an active width
Korean Patent Application No. 10-2010-0128460, filed on Dec. 15, 2010, in the Korean Intellectual Property Office, and entitled: “Test Mask Set and Mask Set,” is incorporated by reference herein in its entirety.
BACKGROUND1. Field
The present embodiments relate to a test mask set and a mask set.
2. Description of the Related Art
A semiconductor device can be manufactured by a patterning process using photolithography. In the photolithography, it may be desirable to control the pattern dimension because a slight change in the pattern dimension may greatly affect the performance of a semiconductor device. It also may be desirable to establish the design rule for the pattern dimension to allow the semiconductor device to demonstrate performance as desired.
SUMMARYAccording to an embodiment, there is provided a test mask set including a first test mask having a plurality of gate pattern areas disposed therein, each of the plurality of gate pattern areas having one or more gate patterns, and a second test mask having a plurality of active pattern areas disposed therein, each of the plurality of active pattern areas having one or more active patterns, wherein the gate patterns formed in different areas among the plurality of gate pattern areas differ in at least one of a gate spacing or a gate width, and the active patterns formed in different areas among the plurality of active pattern areas differ in at least one of an active spacing or an active width.
The gate pattern areas may be disposed in parallel with each other in a first direction. The active pattern areas may be disposed in parallel with each other in a second direction.
The first direction and the second direction may be perpendicular to each other.
The plurality of gate pattern areas and the plurality of active pattern areas may be disposed to overlap each other in a grid configuration.
The gate width may be in a range of about 0.03 μm to about 10 μm.
The active width may be in a range of about 0.06 μm to about 10 μm.
The gate patterns may be configured to form a gate electrode using a CMP process.
The gate patterns may be configured to define an area where the gate electrode is to be formed by etching an interlayer dielectric film.
Densities of the gate patterns formed in different gate pattern areas may differ from each other.
The test mask set may further include a third test mask having an area with a booster and an area without a booster.
According to an embodiment, there is provided a test mask set including a first test mask having a first gate pattern, a second gate pattern, a third gate pattern and a fourth gate pattern formed therein, the first gate pattern having a first gate spacing and a first gate width, the second gate pattern having the first gate spacing and a second gate width, the second gate width being different from the first gate width, the third gate pattern having a second gate spacing, the second gate spacing being different from the first gate spacing, and the first gate width, and the fourth gate pattern having the second gate spacing and the second gate width, and a second test mask having a first active pattern, a second active pattern, a third active pattern and a fourth active pattern formed therein, the first active pattern having a first active spacing and a first active width, the second active pattern having the first active spacing and a second active width, the second active width being different from the first active width, the third active pattern having a second active spacing, the second active spacing being different from the first active spacing, and the first active width, and the fourth active pattern having the second active spacing and the second active width.
The first to fourth gate patterns and the first to fourth active patterns may be disposed to overlap each other in a grid configuration.
The test mask set may further include a third test mask having an area with a booster disposed therein and an area without a booster.
According to an embodiment, there is provided a mask set including a first mask having a first pattern area and a first test area disposed therein, and a second mask having a second pattern area and a second test area disposed therein. The first test area may have a plurality of gate pattern areas disposed therein, each of the plurality of gate pattern areas having one or more gate patterns formed therein, the gate patterns formed in different areas among the plurality of gate pattern areas differing in at least one of a gate spacing or a gate width. The second test area may have a plurality of active pattern areas disposed therein, each of the plurality of active pattern areas having one or more active patterns formed therein, the active patterns formed in different areas among the plurality of active pattern areas differing in at least one of an active spacing or an active width.
The gate pattern areas may be disposed in parallel with each other in a first direction. The active pattern areas may be disposed in parallel with each other in a second direction.
The first direction and the second direction may be perpendicular to each other.
The plurality of gate pattern areas and the plurality of active pattern areas may be disposed to overlap each other in a grid configuration.
The gate patterns may be configured to form a gate electrode using a CMP process.
Densities of the gate patterns formed in different gate pattern areas may differ from each other.
The mask set may further include a third test mask having an area with a booster and an area without a booster.
The above and other features and advantages will become more apparent to those of ordinary skill in the art by describing in detail exemplary embodiments with reference to the attached drawings, in which:
Example embodiments will now be described more fully hereinafter with reference to the accompanying drawings; however, they may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In the drawing figures, the dimensions of layers and regions may be exaggerated for clarity of illustration. Like reference numerals refer to like elements throughout.
Unless otherwise defined, all terms (including technical and scientific terms) used herein may have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and are not to be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Hereinafter, a test mask set according to an embodiment will be described with reference to
Referring first to
As shown in
In addition, as shown in
The plurality of gate pattern areas a1 to a4 disposed in the first test mask 100 may be disposed in parallel with each other in a first direction (e.g., in a transverse direction), as shown in
Although
As mentioned above, the active pattern (not shown) formed in each of the active pattern areas b1 to b4 disposed in the second test mask 200 may be used to form the active area 20 of the semiconductor device (for example, a transistor) shown in
For example, an active pattern (not shown) having a relatively small active spacing AS and a relatively small active width AW may be formed in a first active pattern area b1, an active pattern (not shown) having a relatively large active spacing AS and a relatively small active width AW may be formed in a second active pattern area b2, an active pattern (not shown) having a relatively small active spacing AS and a relatively large active width AW may be formed in a third active pattern area b3, and an active pattern (not shown) having a relatively large active spacing AS and a relatively large active width AW may be formed in a fourth active pattern area b4. Active pitches AP corresponding to a sum of the active spacing AS and the active width AW may be the same as or different from each other.
When the active area 20 and a device isolation area 30 are defined and formed on a semiconductor substrate 10 using the second test mask 200, it is possible to form the active area 20 having various active widths AW and the device isolation area 30 having various active spacings AS for each of the active pattern areas b1 to b4. In the illustrated embodiment, the active widths AW may vary in a range of about 0.06 μm to about 10 μm.
Likewise, as stated above, the gate patterns (not shown) may be used to form the gate electrode 97 of the semiconductor device (for example, a transistor) shown in
For example, a gate pattern (not shown) having a relatively small gate spacing GS and a relatively small gate width GW may be formed in a first gate pattern area a1, a gate pattern (not shown) having a relatively large gate spacing GS and a relatively small gate width GW may be formed in a second gate pattern area a2, a gate pattern (not shown) having a relatively small gate spacing GS and a relatively large gate width GW may be formed in a third gate pattern area a3, and a gate pattern (not shown) having a relatively large gate spacing GS and a relatively large gate width GW may be formed in a fourth gate pattern area a4. Gate pitches GP corresponding to a sum of the gate spacing GS and the gate width GW may be the same as or different from each other, like the active pitches AP.
The forming of the gate electrode (97 of
As described above, it is possible to form the etching portion 90 having various gate spacings GS and various gate widths GW for each of the gate pattern areas a1 to a4 when the area where the gate electrode 97 is to be formed, that is, the etching portion 90, is formed on the semiconductor substrate 10 using the first test mask 100. Thereby, the gate electrode having various gate spacings GS and various gate widths GW may be formed. In the illustrated embodiment, the gate widths GW may vary in a range of, for example, about 0.03 μm to about 10 μm.
The forming of the active area 20 and the device isolation area 30 on the semiconductor substrate 10 by overlapping the first test mask 100 and the second test mask 200 and the forming of the gate electrode 97 will now be described.
When the first test mask 100 and the second test mask 200 are overlapped with each other, the plurality of gate pattern areas a1 to a4 and the plurality of active pattern areas b1 to b4 may be disposed to overlap each other in a grid configuration, as shown in
In the thus formed semiconductor device having various active spacings AS, various active widths AW, various gate spacings GS and various gate widths GW, the gate electrode (97 of
First, a manufacturing process of a semiconductor device that may be manufactured using the test mask set according an embodiment, for example, a transistor, will be described with reference to
Referring to
Next, a dummy gate (40 of
Next, the interlayer dielectric film 80 may be formed on the semiconductor substrate 10 having the dummy gate (40 of
Referring to
Referring to
Therefore, as shown in
If the processing parameters, including the active spacing AS, the active width AW, the gate spacing GS and the gate width GW, are varied by each predetermined amount, as shown in
Although
Although the embodiments have been described above with regard to the processing parameters, including the active spacing AS, the active width AW, the gate spacing GS and the gate width GW by way of example, it is also possible to analyze and control the other processing parameters and the relationships between processing conditions, including a planarized amount in a CMP process) and the performance of a semiconductor device (e.g., a transistor). For example, referring to
Finally, although
Hereinafter, a test mask set according to another embodiment will be described with reference to
Descriptions relating to the test mask set according to the previous embodiment will not be repeated below and the following description will focus on differences.
Referring to
Referring to
If the first to third test masks 100, 200 and 300 are overlapped with each other, as shown in
Hereinafter, a mask set according to an embodiment, and a mask set according to another embodiment will be described with reference to
Referring to
A pattern for forming a semiconductor device (e.g., a transistor) may be formed on a semiconductor substrate (10 of
In such a manner, various test patterns may be formed on a predetermined area of the semiconductor substrate (10 of
Referring to
As in the previous embodiment, a pattern for forming a semiconductor device (e.g., a transistor) may be formed on a semiconductor substrate (10 of
Various test patterns that have been described above in the test mask set according to the previous embodiment can be formed in a predetermined area of the semiconductor substrate 10 formed and analyzed using the third test area T3, thereby allowing the state of a semiconductor device (e.g., a transistor) as manufactured using the first to third pattern areas P1, P2 and P3 to be checked.
By way of summation and review, embodiments disclosed herein provide a test mask set such that variations between various processing parameters including a pattern dimension in the manufacture of a semiconductor device may be controlled and such that the design rule may be easily established.
The present embodiments also provide a mask set such that variations between various processing parameters including a pattern dimension in the manufacture of a semiconductor device may be controlled and such that the design rule may be easily established.
Example embodiments have been disclosed herein, and although specific terms are employed, they are used and are to be interpreted in a generic and descriptive sense only and not for purpose of limitation. In some instances, as would be apparent to one of ordinary skill in the art as of the filing of the present application, features, characteristics, and/or elements described in connection with a particular embodiment may be used singly or in combination with features, characteristics, and/or elements described in connection with other embodiments unless otherwise specifically indicated. Accordingly, it will be understood by those of skill in the art that various changes in form and details may be made without departing from the spirit and scope of the present invention as set forth in the following claims.
Claims
1. A test mask set comprising:
- a first test mask having a plurality of gate pattern areas disposed therein, each of the plurality of gate pattern areas having one or more gate patterns; and
- a second test mask having a plurality of active pattern areas disposed therein, each of the plurality of active pattern areas having one or more active patterns,
- wherein the gate patterns formed in different areas among the plurality of gate pattern areas differ in at least one of a gate spacing or a gate width, and
- the active patterns formed in different areas among the plurality of active pattern areas differ in at least one of an active spacing or an active width.
2. The test mask set as claimed in claim 1, wherein:
- the gate pattern areas are disposed in parallel with each other in a first direction, and
- the active pattern areas are disposed in parallel with each other in a second direction.
3. The test mask set as claimed in claim 2, wherein the first direction and the second direction are perpendicular to each other.
4. The test mask set as claimed in claim 2, wherein the plurality of gate pattern areas and the plurality of active pattern areas are disposed to overlap each other in a grid configuration.
5. The test mask set as claimed in claim 1, wherein the gate width is in a range of about 0.03 μm to about 10 μm.
6. The test mask set as claimed in claim 5, wherein the active width is in a range of about 0.06 μm to about 10 μm.
7. The test mask set as claimed in claim 1, wherein the gate patterns are configured to form a gate electrode using a CMP process.
8. The test mask set as claimed in claim 7, wherein the gate patterns are configured to define an area where the gate electrode is to be formed by etching an interlayer dielectric film.
9. The test mask set as claimed in claim 1, wherein densities of the gate patterns formed in different gate pattern areas differ from each other.
10. The test mask set as claimed in claim 1, further comprising a third test mask having an area with a booster disposed therein and an area without a booster.
11. A test mask set comprising:
- a first test mask having a first gate pattern, a second gate pattern, a third gate pattern and a fourth gate pattern formed therein, the first gate pattern having a first gate spacing and a first gate width, the second gate pattern having the first gate spacing and a second gate width, the second gate width being different from the first gate width, the third gate pattern having a second gate spacing, the second gate spacing being different from the first gate spacing, and the first gate width, and the fourth gate pattern having the second gate spacing and the second gate width; and
- a second test mask having a first active pattern, a second active pattern, a third active pattern and a fourth active pattern formed therein, the first active pattern having a first active spacing and a first active width, the second active pattern having the first active spacing and a second active width, the second active width being different from the first active width, the third active pattern having a second active spacing, the second active spacing being different from the first active spacing, and the first active width, and the fourth active pattern having the second active spacing and the second active width.
12. The test mask set as claimed in claim 11, wherein the first to fourth gate patterns and the first to fourth active patterns are disposed to overlap each other in a grid configuration.
13. The test mask set as claimed in claim 11, further comprising a third test mask having an area with a booster and an area without a booster.
14. A mask set comprising:
- a first mask having a first pattern area and a first test area disposed therein; and
- a second mask having a second pattern area and a second test area disposed therein,
- wherein:
- the first test area has a plurality of gate pattern areas disposed therein, each of the plurality of gate pattern areas having one or more gate patterns formed therein, the gate patterns formed in different areas among the plurality of gate pattern areas differing in at least one of a gate spacing or a gate width; and
- the second test area has a plurality of active pattern areas disposed therein, each of the plurality of active pattern areas having one or more active patterns formed therein, the active patterns formed in different areas among the plurality of active pattern areas differing in at least one of an active spacing or an active width.
15. The mask set as claimed in claim 14, wherein:
- the gate pattern areas are disposed in parallel with each other in a first direction, and
- the active pattern areas are disposed in parallel with each other in a second direction.
16. The mask set as claimed in claim 15, wherein the first direction and the second direction are perpendicular to each other.
17. The mask set as claimed in claim 15, wherein the plurality of gate pattern areas and the plurality of active pattern areas are disposed to overlap each other in a grid configuration.
18. The mask set as claimed in claim 14, wherein the gate patterns are configured to form a gate electrode using a CMP process.
19. The mask set as claimed in claim 14, wherein densities of the gate patterns formed in different gate pattern areas differ from each other.
20. The mask set as claimed in claim 14, further comprising a third test mask having an area with a booster and an area without a booster.
Type: Application
Filed: Sep 21, 2011
Publication Date: Jun 21, 2012
Inventors: Ho-Young KIM (Seongnam-si), Seung-Jae LEE (Seoul), Bo-Un YOON (Seoul)
Application Number: 13/238,308
International Classification: C23F 1/08 (20060101);