MAGNETIC RANDOM ACCESS MEMORY AND A METHOD OF FABRICATING THE SAME
An aspect of the present embodiment, there is provided magnetic random access memory device including a semiconductor substrate, a selection transistor on the semiconductor substrate, the selection transistor including a diffusion layer, a contact plug on diffusion layer, an amorphous film on the contact plug, a lower electrode provided on the amorphous film, a first magnetic layer, a nonmagnetic layer, a second magnetic layer, an upper electrode stacked in an order and a sidewall contact film on the contact plug, the sidewall contact film being in contact with a sidewall of the upper electrode.
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This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2011-021210, filed on Feb. 2, 2011, the entire contents of which are incorporated herein by reference.
FIELDEmbodiments described herein generally relate to a magnetic random access memory device and a method of fabricating the magnetic random access memory device.
BACKGROUNDRecent years, MRAMs (Magnetic Random Access Memories) utilizing a TMR (Tunneling Magneto Resistive) effect have been developed. Having large magnetic resistance change ratios, magneto resistive elements including MTJs (Magnetic Tunnel Junctions) are used in MRAMs.
With the miniaturization of memory cells in MRAMs, a structure in which magneto resistive elements are provided on contact plugs is now being studied. In such a structure, the reliability of each magneto resistive element depends on the flatness of the corresponding contact plug.
Meanwhile, in the process of forming contact plugs in contact holes by CVD or the like, a film may not be formed evenly and a seam or void may be generated inside some contact plugs.
In this case, the contact plugs and magneto resistive elements on the contact plugs lose their surface flatness, causing a problem of degrading the reliability of the magneto resistive elements.
An aspect of the present embodiment, there is provided magnetic random access memory device including a semiconductor substrate, a selection transistor provided on the semiconductor substrate, the selection transistor including a diffusion layer on a surface area of the semiconductor substrate, a contact plug provided on the diffusion layer, an amorphous film provided on the contact plug, a lower electrode provided on the amorphous film, a first magnetic layer provided on the lower electrode, a nonmagnetic layer provided on the first magnetic layer, a second magnetic layer provided on the nonmagnetic layer, an upper electrode provided on the second magnetic layer, and a sidewall contact film provided on the contact plug, the sidewall contact film being in contact with a sidewall of the lower electrode.
Hereinbelow, embodiments will be described with reference to the drawings.
First EmbodimentA magnetic random access memory according to a first embodiment will be described below.
As shown in
A p-type silicon substrate for example is used for the semiconductor substrate 1. The source layer S and the drain layer D are provided in upper layer portions of the semiconductor substrate 1 and are n-type diffusion layers for example. The drain layer D is constituted with an extension layer 5 and a high-concentration layer 6.
The gate insulating films 2 and the gate electrodes 3 are provided in order on the semiconductor substrate 1. A silicon oxide film for example is used for each gate insulating film 2. A polycrystalline silicon film or the like for example is used for each gate electrode 3. Word lines 4 are provided on the gate electrodes 3. A conductive film made of W or the like for example is used for each gate electrode 3.
First protection films 7 are provided on the semiconductor substrate 1 in such a manner as to cover the gate insulating films 2 and the gate electrodes 3. An insulating film such as a silicon nitride film for example is used for each first protection film 7. The width of each first protection film 7 in the bit line direction is approximately 40 nm for example, and the film thickness of the first protection film 7 from the top of the word line is approximately 50 nm for example. Second protection films 8 are provided on the semiconductor substrate 1 in such a manner as to be in contact with the first protection films 7. An insulating film such as a silicon nitride film for example is used for each second protection film 8.
A barrier metal film (not illustrated) is provided on the source layer S, the drain layer D, and the second protection films 8. A conductive film such as a single layer film made of Ti, TiN, or the like or a laminate film made of Ti and TiN for example is used for the barrier metal film. The barrier metal film prevents direct contact between the semiconductor substrate 1 and each contact plug 9 to be described below, thereby suppressing the diffusion of a metal such as W for example used for the contact plug 9 into the semiconductor substrate 1. Accordingly, the barrier metal film can protect the semiconductor substrate 1 from the contact plug 9.
The contact plug 9 is provided on the barrier metal film in such a manner as to be buried between the paired select transistors. W, Cu, or the like for example is used for the contact plug 9. The contact plug 9 is electrically connected to the drain layer D via the barrier metal film. Moreover, the contact plug 9 is electrically insulated from the word lines 4 since the first protection films 7 and the second protection films 8 are provided as insulating films between the contact plug 9 and the word lines 4. A seam 10 may exist in the contact plug 9 in some cases. For this reason, the surface flatness of the contact plug 9 may not always be excellent. The width of the contact plug 9 in the bit line direction is approximately 50 nm for example, and the film thickness is approximately 200 nm for example.
An amorphous film 11 is provided on one of the first protection films 7 and the contact plug 9. An amorphous silicon oxide film for example is used for the amorphous film 11. It is possible to use some other film such as a metal film as long as the material is amorphous. The film thickness of the amorphous film 11 is approximately 100 to 200 nm for example. Using the amorphous film 11 eliminates the influence of the seam 10 in the contact plug 9. Thus, an amorphous film 11 with excellent surface flatness can be obtained even when the flatness of the contact plug 9 is poor. The surface flatness of the amorphous film 11 is Ra which is equal to 0.2 nm or less for example. Note that the amorphous film 11 may be provided only on the contact plug 9.
A magneto resistive element 18 is provided on the amorphous film 11. The magneto resistive element 18 refers to an element with a structure in which a lower electrode 13, a first magnetic layer 14, a nonmagnetic layer 15, a second magnetic layer 16, and an upper electrode 17 are stacked in the order.
The lower electrode 13 is provided on the amorphous film 11. A conductive film containing at least one of Pt, Ir, Ru, Cu, W, Ta, Ti, Al, Hf, and Sr, a mixture containing at least one of these materials, a nitride containing at least one of the materials, a nitride containing the mixture, or the like is used for the lower electrode 13. The film thickness of the lower electrode 13 is approximately 15 nm for example.
The first magnetic layer 14 is provided on the lower electrode 13. The first magnetic layer 14 is a perpendicular magnetization film for example whose magnetization is oriented substantially perpendicular to the film surface, and is a free layer in which the magnetization orientation is variable. An ordered alloy layer for example is used for the first magnetic layer 14. FePd, FePt, CoPt, CoPd, or the like is used for the layer, but the material is not limited to these materials. When the first magnetic layer 14 is a free layer, the film thickness is approximately 6 nm for example.
Note that the first magnetic layer 14 may be a plane magnetization film whose magnetization is oriented in parallel to the film surface.
The nonmagnetic layer 15 is provided on the first magnetic layer 14 as a tunneling barrier film. The nonmagnetic layer 15 is an oxide material with a NaCl structure for example. MgO, CaO, SrO, TiO, VO, NbO, or the like is used for the nonmagnetic layer 15. Some other material such as Al2O3 for example may be used instead. The film thickness of the nonmagnetic layer 15 is approximately 10 nm for example.
The second magnetic layer 16 is provided on the nonmagnetic layer 15. The second magnetic layer 16 is a perpendicular magnetization film for example whose magnetization is oriented substantially perpendicular to the film surface, and is a pinned layer in which the magnetization orientation is fixed to one direction. A film of an alloy such as CoCr, CoPt, FePt, FePd, or CoPd is used for the second magnetic layer 16. Alternatively, a laminate film of Co/Pd, Co/Pt, or Co/Ru may be used for the second magnetic layer 16. Note that the second magnetic layer 16 may be a plane magnetization film whose magnetization is oriented parallel to the film surface. When the second magnetic layer 16 is a pinned layer, the film thickness is approximately 30 nm for example.
The upper electrode 17 is provided on the second magnetic layer 16. A single layer film of Ta or a laminate film of Ta/TiAlN is used for the upper electrode 17. Some other film such as a single layer film of Ta, TiAlxNy, TiN, WN, or W or a laminate film of these materials for example may be used for the upper electrode 17. The film thickness of the upper electrode 17 is approximately 100 nm for example. The upper electrode 17 functions not only as an electrode but also as a hard mask. A sidewall mask 19 is provided in contact with the side surface of each of the upper electrode 17, the second magnetic layer 16, the nonmagnetic layer 15, and the first magnetic layer 14. The bottom surface of the sidewall mask 19 is lower than the bottom surface of the nonmagnetic layer 15, but higher than the bottom surface of the lower electrode 13. Meanwhile, as shown in
An insulating film of SiN or the like for example is used for the sidewall mask 19. The sidewall mask 19 functions to prevent electrical connection between the first sidewall contact 20 to be described below and the upper electrode 17. The sidewall mask 19 also functions as a hard mask. PCVD (Plasma Chemical Vapor Deposition), ALD (Atomic Layer Deposition), sputtering, and PeALD (Plasma enhanced ALD) are suitable deposition methods for the sidewall mask 19. Moreover, deposition at or below 300° C. can reduce damage on the MTJ element.
The first sidewall contact 20 is provided on the contact plug 9 while being in contact with the side walls of the amorphous film 11 and lower electrode 13. Accordingly, the contact plug 9 and the side surface of the lower electrode are electrically connected to each other. TiN for example is used for the first sidewall contact 20. Note that part of the first sidewall contact 20 connected to the side surface of the lower electrode 13 may be provided on the first protection layer 7 as shown in
In the embodiment, the laminate structure is formed to include the free layer, the nonmagnetic layer, and the pinned layer in the order from the top layer. Note, however, that the laminate structure may be formed to include the pinned layer, the nonmagnetic layer, and the free layer in this order from the top layer, in which case appropriate materials should be selected for the upper and lower electrodes.
Next, a method of fabricating the magnetic random access memory according to the first embodiment will be described below by using
As shown in
Next, as shown in
Next, as shown in
Next, a barrier metal film (not illustrated) is formed on the semiconductor substrate 1. Then, as shown in
Next, as shown in
Next, with the silicon oxide film (not illustrated) on the upper electrode 17 as a mask, the upper electrode 17 is etched by RIE. Then, as shown in
Next, a sidewall mask material is formed by the aforementioned PCVD, ALD, sputtering, or PeALD in such a manner as to cover the magneto resistive element 18. Then, the sidewall mask material is etched back to expose the top surface of the upper electrode 17, thereby forming each sidewall mask 19 as shown in
Next, as shown in
Note that before forming the sidewall mask 19, the second magnetic layer 16, the nonmagnetic layer 15, the first magnetic layer 14, and part of the lower electrode 13 may be etched and the sidewall mask 19 may be formed thereafter. In this case, the lower electrode 13 and the amorphous film 11 are etched using the upper electrode 17 and the sidewall mask 19 as masks.
Next, as shown in
Next, as shown in
Next, a third protection film (not illustrated) is formed covering the top surfaces of the contact plug 9 and first protection films 7, as well as the first sidewall contact 20, the sidewall mask 19, and the upper electrode 17. The third protection film is a single layer film made of any of SixNy, Al2O3, SiO2, SiAlO, TiO2, and ZrO2, or a laminated film of two or more of these materials.
Next, a first interlayer insulator ILD1 is deposited on the third protection film. Then, the first interlayer insulator ILD1 and the third protection film are polished through CMP until the top surface of the upper electrode is exposed. In this process, the top surface of the interlayer insulator ILD1 is made lower than the top surface of the upper electrode 17. Then, a local wiring LIC is formed covering the top surface of the upper electrode 17, and thereafter a second interlayer insulator ILD2 is deposited covering the local wiring LIC. Subsequently, a source line contact SC, a bit line contact BC (not illustrated), a source line SL, and a bit line BL (not illustrated) are formed. As a result, a magnetic random access memory according to the first embodiment is formed as illustrated.
As described above, in the first embodiment, the amorphous film 11 having excellent surface flatness is provided on the contact plug 9 and the first protection film 7, and the magneto resistive element 18 is provided on the amorphous film 11. Hence, the magneto resistive element 18 is provided without any stepped portion. Accordingly, a magnetic random access memory can be obtained without reliability degradation.
Further, in the first embodiment, the sidewall contact material is deposited covering the contact plug 9, the first protection films 7, the amorphous film 11, and the magneto resistive element 18, and then etched back to form the first sidewall contact 20 that electrically connects the contact plug 9 and the side surface of the lower electrode 13 with each other. Hence, by changing the film thickness of the sidewall contact material, the electrical connection between the first sidewall contact 20 and the side surface of the lower electrode 13 can be controlled and maintained in a preferable state.
Second EmbodimentA method of fabricating a magnetic random access memory according to a second embodiment of the invention will be described by using
In the first embodiment, the first sidewall contact 20 is formed by depositing a sidewall contact material to cover the first protection films 7, the contact plug 9, the amorphous film 11, the magneto resistive element 18, and the sidewall mask 19 and then etching back the sidewall contact material. In the second embodiment, the first sidewall contact 20 is formed by subjecting the contact plug 9 to physical etching to deposit a sidewall contact material onto the contact plug 9.
Like the first embodiment, as shown in
Next, the contact plug 9 is processed by a physical process such as ion milling. The process is performed until a contact plug material deposited onto the contact plug 9 by the sputtering effect comes into contact with the side surface of the lower electrode 13. Consequently, a first sidewall contact 20 is formed which electrically connects the contact plug 9 and the side surface of the lower electrode to each other, as shown in
Thereafter, the same processes as the first embodiment are performed to form the magnetic random access memory.
As described above, in the second embodiment, the amorphous film 11 having excellent surface flatness is provided on the contact plug 9 and the first protection film 7, and the magneto resistive element 18 is provided on the amorphous film 11. Hence, the magneto resistive element 18 is provided without any stepped portion. Accordingly, a magnetic random access memory can be obtained without reliability degradation.
Further, in the second embodiment, the first sidewall contact 20 is formed without depositing the sidewall contact material used in the first embodiment. In other words, use of the method of fabricating a magnetic random access memory according to the second embodiment makes it possible to reduce the number of fabrication steps and therefore lowers the fabrication cost.
Third EmbodimentA magnetic random access memory according to a third embodiment will be described by using
The third embodiment differs from the first embodiment in that a metal film 22 is provided between the contact plug 9 and first protection film 7 and the amorphous film 11 shown in
A method of fabricating the magnetic random access memory according to the third embodiment will be described by using
Like the first embodiment, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
Thereafter, the same process steps as the first embodiment are performed to form the magnetic random access memory.
As described above, in the third embodiment, the amorphous film 11 having excellent surface flatness is provided on the metal film 22, and the magneto resistive element 18 is provided on the amorphous film 11. Hence, the magneto resistive element 18 is provided without any stepped portion. Accordingly, a magnetic random access memory can be obtained without reliability degradation.
Further, in the third embodiment, the metal film 22, which has a large contact area with the contact plug 9, is provided on the contact plug 9 and the first protection film 7. Accordingly, it is possible to maintain excellent electrical connection between the contact plug 9 and the first sidewall contact 20.
Furthermore, in the third embodiment, the metal film is subjected to a physical process to form the first sidewall contact 20 that electrically connects the contact plug 9 and the side surface of the lower electrode 13 with each other. Hence, by changing the film thickness of the metal film 22, the electrical connection between the first sidewall contact 20 and the side surface of the lower electrode 13 can be controlled and maintained in a preferable state.
The foregoing first to third embodiments have been described on the assumption that planar select transistors are formed on the semiconductor substrate 1. However, three-dimensional select transistors such as FINFETs (Fin Field Effect Transistors) for example may be provided instead of the planar transistors.
The foregoing first to third embodiments have been described on the assumption that a free layer is used for the first magnetic layer 14 and a pinned layer is used for the second magnetic layer 16. However, a pinned layer may be used for the first magnetic layer 14 and a free layer may be used for the second magnetic layer 16 instead.
In the foregoing first to third embodiments, an alignment control film may be provided between the lower electrode 13 and the first magnetic layer 14. A film made of Pt, Ir, Ru, or the like, or a laminate film made of these atoms for example is used for the alignment control film.
In the foregoing first to third embodiments, a magnetization adjustment layer may be provided between the second magnetic layer 16 and the upper electrode 17. The magnetization adjustment layer is an antiferromagnetic film provided to adjust magnetic field leakage from the pinned layer, suppress a magnetic influence on the free layer, and also fix the magnetization orientation of the pinned layer to a predetermined one orientation. An alloy of Mn with Fe, Ni, Pt, Pd, Ru, Os, or Ir, namely FeMn, NiMn, PtMn, PdMn, PtPdMn, RuMn, OsMn, IrMn, CrPtMn, or the like for example is used for the magnetization adjustment layer.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Claims
1. A magnetic random access memory, comprising:
- a semiconductor substrate;
- a selection transistor provided on the semiconductor substrate, the selection transistor including a diffusion layer on a surface area of the semiconductor substrate;
- a contact plug provided on the diffusion layer;
- an amorphous film provided on the contact plug;
- a lower electrode provided on the amorphous film;
- a first magnetic layer provided on the lower electrode;
- a nonmagnetic layer provided on the first magnetic layer;
- a second magnetic layer provided on the nonmagnetic layer;
- an upper electrode provided on the second magnetic layer; and
- a sidewall contact film provided on the contact plug, the sidewall contact film being in contact with a sidewall of the lower electrode.
2. The magnetic random access memory of claim 1, further comprising:
- a sidewall mask being in contact with sidewalls of the upper electrode, the second magnetic layer and the nonmagnetic layer, a height of a bottom surface of the sidewall mask being lower than a height of a bottom surface of the second magnetic layer and being higher than a height of a bottom surface of the nonmagnetic layer.
3. The magnetic random access memory of claim 1, wherein
- a sidewall mask is in contact with the sidewalls of the upper electrode, the second magnetic layer and the nonmagnetic layer, and a sidewall of the first magnetic layer, a height of a bottom surface of the sidewall mask being lower than the height of the bottom surface of the nonmagnetic layer and being higher than a height of a bottom surface of the first magnetic layer.
4. The magnetic random access memory of claim 1, wherein
- a sidewall mask being in contact with the sidewalls of the upper electrode, the second magnetic layer, the nonmagnetic layer, the first magnetic layer, and a portion of the sidewall of the lower electrode, a height of a bottom surface of the sidewall mask is lower than the height of the bottom surface of the first magnetic layer and is higher than a height of a bottom surface of the lower electrode.
5. The magnetic random access memory of claim 1, wherein
- the sidewall contact film is composed of a titanium nitride film.
6. The magnetic random access memory of claim 1, wherein
- a seam is provided in the contact plug and the amorphous film is provided in at least a portion of the seam.
7. The magnetic random access memory of claim 1, wherein
- a surface asperity of the amorphous film is 0.2 nm or less.
8. The magnetic random access memory of claim 1, further comprising;
- a metal film provided between the contact plug and the amorphous film, the sidewall contact film including metal composing the metal film.
9. The magnetic random access memory of claim 8, wherein
- the sidewall contact film is constituted with a first sidewall contact film and a second sidewall contact film, the first sidewall contact film is in contact with the sidewall of lower electrode and the second sidewall contact film is in contact with a sidewall of the first sidewall contact film.
10. The magnetic random access memory of claim 9, wherein
- the second sidewall contact film includes metal composing the contact plug.
11. The magnetic random access memory of claim 8, wherein
- the first sidewall contact film is composed of a titanium nitride film.
12. The magnetic random access memory of claim 8, wherein
- the seam is provided in the contact plug and the metal film is provided in at least a portion of the seam.
13. A method of fabricating a magnetic random access memory, comprising;
- providing a selection transistor on a semiconductor substrate, the selection transistor including a diffusion layer on a surface of the semiconductor substrate;
- providing a contact plug on the diffusion layer;
- providing an amorphous film on the contact plug;
- polishing a surface of the amorphous film;
- providing a lower electrode on the amorphous film;
- providing a first magnetic layer on the lower electrode;
- providing a nonmagnetic layer on the first magnetic layer;
- providing a second magnetic layer on the nonmagnetic layer;
- providing an upper electrode on the second magnetic layer;
- etching the upper electrode and the second magnetic layer as a first step;
- providing a sidewall mask to cover sidewalls of the upper electrode and the second magnetic layer;
- etching the nonmagnetic layer, the first magnetic layer, the lower electrode and the amorphous film until exposing a surface of the contact plug as a second step so as to provide a magneto resistive element including the lower electrode, the first magnetic layer, the nonmagnetic layer, the second magnetic layer and the upper electrode; and
- providing a sidewall contact on sidewalls of the magneto resistive element and the amorphous film so as to be in contact with the contact plug and the lower electrode.
14. A method of claim 13, wherein
- etching as the first step further includes etching the nonmagnetic layer, etching as the second step includes other than etching the nonmagnetic layer, and the sidewall mask further covers a sidewall of the nonmagnetic layer.
15. A method of claim 14, wherein
- etching as the first step further includes etching the nonmagnetic layer and the first magnetic layer, etching as the second step includes other than etching the nonmagnetic layer and the first magnetic layer, and the sidewall mask further covers the sidewall of the nonmagnetic layer and a sidewall of the first magnetic layer.
16. A method of claim 14, wherein
- etching as the first step further includes etching the nonmagnetic layer, the first magnetic layer and a portion of the lower electrode, etching as the second step includes other than etching the nonmagnetic layer, the first magnetic layer and the portion of the lower electrode, and the sidewall mask covers the sidewalls of the nonmagnetic layer and the first magnetic layer, and a sidewall of the lower electrode.
17. A method of claim 13, wherein
- providing the sidewall contact is constituted with providing a sidewall material which covers the magneto resistive element, and etching the sidewall material on the magneto resistive element.
18. A method of claim 13, wherein
- providing the sidewall contact is constituted with etching the first magnetic layer, the lower electrode and the amorphous film until exposing the surface of the contact plug, and etching the contact plug so as to provide a material of the contact plug to the sidewall of the lower electrode.
19. A method of claim 18, wherein
- etching the first magnetic layer, the lower electrode and the amorphous film, and etching the contact plug so as to provide a material of the contact plug are seriously performed.
20. A method of fabricating a magnetic random access memory, comprising;
- providing a selection transistor on a semiconductor substrate, the selection transistor including a diffusion layer on a surface of the semiconductor substrate;
- providing a contact plug on the diffusion layer;
- providing a metal film on the contact plug;
- providing an amorphous film on the metal film;
- polishing a surface of the amorphous film;
- providing a lower electrode on the amorphous film;
- providing a first magnetic layer on the lower electrode;
- providing a nonmagnetic layer on the first magnetic layer;
- providing a second magnetic layer on the nonmagnetic layer;
- providing an upper electrode on the second magnetic layer;
- etching the upper electrode, the second magnetic layer and the nonmagnetic layer;
- providing a sidewall mask to cover sidewalls of the upper electrode, the second magnetic layer and the nonmagnetic layer;
- etching the first magnetic layer, the lower electrode and the amorphous film until exposing a surface of the contact plug;
- etching the metal film so as to provide a first sidewall contact containing same metal as the metal film on a sidewall of the lower electrode on the metal film;
- etching the contact plug to provide a second sidewall contact being in contact with the first sidewall contact on the contact plug.
Type: Application
Filed: Sep 16, 2011
Publication Date: Aug 2, 2012
Applicant: KABUSHIKI KAISHA TOSHIBA (Tokyo)
Inventor: Hiroyuki Kanaya (Kanagawa-ken)
Application Number: 13/235,272
International Classification: H01L 27/22 (20060101); H01L 43/12 (20060101);