CHAMBER APPARATUS AND EXTREME ULTRAVIOLET LIGHT GENERATION SYSTEM
A chamber apparatus used with an external apparatus having an obscuration region may include: a chamber in which extreme ultraviolet light is generated; a collector mirror provided in the chamber for collecting the extreme ultraviolet light; a support for securing the collector mirror to the chamber; and an output port provided to the chamber for allowing the extreme ultraviolet light collected by the collector mirror to be introduced therethrough into the external apparatus.
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The present application claims priority from Japanese Patent Application No. 2010-063359 filed on Mar. 18, 2010, and Japanese Patent Application No. 2010-288902 filed on Dec. 24, 2010, the disclosure of each of which is incorporated herein by reference in its entirety.
BACKGROUND1. Technical Field
This disclosure relates to a chamber apparatus and an extreme ultraviolet light generation system.
2. Related Art
With recent increase in integration of semiconductor devices, transfer patterns for use in photolithography of a semiconductor process have rapidly become finer. In the next generation, microfabrication at 70 to 45 nm, further, microfabrication at 32 nm or less is to be demanded. Accordingly, for example, to meet the demand for microfabrication at 32 nm or less, an exposure apparatus is expected to be developed, where an extreme ultraviolet (EUV) light generation system generating EUV light of a wavelength of approximately 13 nm is combined with a reduction projection reflective optical system.
There are mainly three types of EUV light generation systems, namely, a laser produced plasma (LPP) type system using plasma produced by applying a laser beam onto a target, a discharge produced plasma (DPP) type system using plasma produced by discharge, and a synchrotron radiation type system using orbital radiation.
SUMMARYA chamber apparatus according to one aspect of this disclosure may be used with an external apparatus having an obscuration region, and the chamber apparatus may include: a chamber in which extreme ultraviolet light is generated; a collector mirror provided in the chamber for collecting the extreme ultraviolet light; a support for securing the collector mirror to the chamber; and an output port provided to the chamber for allowing the extreme ultraviolet light collected by the collector mirror to be introduced therethrough into the external apparatus.
A chamber apparatus according to another aspect of this disclosure may be used with an external apparatus having an obscuration region, and the chamber apparatus may include: a chamber in which extreme ultraviolet light is generated; a collector mirror including a plurality of mirror members for collecting the extreme ultraviolet light, the collector mirror being provided in the chamber; a support for securing the plurality of the mirror members to the chamber such that focal points of the plurality of the mirror members coincide with each other and a space is provided between the plurality of the mirror members; and an output port provided to the chamber for allowing the extreme ultraviolet light collected by the collector mirror to be introduced into the external apparatus.
An extreme ultraviolet light generation system according to yet another aspect of this disclosure may be used with a laser apparatus, and the extreme ultraviolet light generation system may include one of the chamber apparatuses mentioned above.
These and other objects, features, aspects, and advantages of this disclosure will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses preferred embodiments of this disclosure.
Selected embodiments of this disclosure will now be described in detail with reference to the accompanying drawings. The drawings referred to in the following description merely schematically show shape, size, and positional relationship of relevant elements to an extend that allows the spirit of this disclosure to be understood. Therefore, the shape, the size, and the positional relationship shown in the drawings do not limit the scope of this disclosure. In addition, part of the hatching in the sectional views is omitted in order to clearly show the configuration. Furthermore, numerical values given in the following description are only preferable examples of this disclosure and thus do not limit the scope of this disclosure.
First EmbodimentA collector mirror and an EUV light generation system according to a first embodiment of this disclosure will now be described in detail with reference to the relevant drawings.
Referring to
The chamber 10 may be provided with windows W11 through W13 for introducing various laser beams into the chamber 10, and the laser beams are to be focused at a predetermined point in a plasma generation region P1 inside the chamber 10. The chamber 10 may also be provided with a beam dump 15 and an EUV collector mirror 14. The beam dump 15 may prevent a laser beam passing through the plasma generation region P1 from entering the exposure-apparatus-connection unit 30. The EUV collector mirror 14 may collect EUV light L2 emitted from plasma generated in the plasma generation region P1 and reflect the collected EUV light L2 toward the exposure-apparatus-connection unit 30. The beam dump 15 may either absorb a laser beam incident thereon or reflect a laser beam incident thereon in a direction other than the direction of incidence thereof. The EUV collector mirror 14 may have a reflective surface that is spheroidal, spherical, paraboloidal, or the like (a concave surface), and reflect the EUV light L2 emitted in the plasma generation region P1 such that the EUV light L2 is focused at a predetermined point (intermediate focus IF) inside the exposure-apparatus-connection unit 30. The EUV light L2 focused at the intermediate focus IF may form an optical image on a predetermined plane (plane A-A) inside the exposure-apparatus-connection unit 30 through a pinhole 31.
The EUV collector mirror 14 may also be provided with through-holes A1 through A3 allowing the laser beams having entered the chamber 10 through the respective windows W11 through W13 to travel therethrough and to be focused in the plasma generation region P1. For example, a main pulsed laser beam L12 outputted from a main pulse laser 12 provided outside the chamber 10 may travel through a focusing optical system, including an optical element such as a focusing lens M12, and then through the window W12 into the chamber 10. The main pulsed laser beam L12 may then further travel through the through-hole (first through-hole) A2 in the EUV collector mirror 14, and be focused in the plasma generation region P1. Likewise, a pre-pulsed laser beam L11 and an ionization laser beam L13 outputted respectively from a pre-pulse laser 11 and an ionization laser 13 provided outside the chamber 10 may travel through respective focusing optical systems, including optical elements such as focusing lenses M11 and M13 respectively, and then through the windows W11 and W13 into the chamber 10. The pre-pulsed laser beam L11 and the ionization laser beam L13 may then further travel through the respective through-holes (second through-holes) A1 and A3 in the EUV collector mirror 14, and be focused in the plasma generation region P1. That is, in the first embodiment, the axes of a plurality of laser beams (L11 through L13) are defined such that the laser beams may pass through the respective through-holes A1 through A3.
In the first embodiment, a case where a target material may be irradiated with laser beams (the pre-pulsed laser beam L11 and the main pulsed laser beam L12) in a plurality of steps to thereby be turned into plasma will be shown as an example. This disclosure, however, is not limited thereto. The target material may be irradiated with a single pulsed laser beam to thereby be turned into plasma. Further, in the first embodiment, in order to efficiently collect target material debris into debris collection units 16a and 16b, the debris may be irradiated with the ionization laser beam L13 to thereby be ionized, whereby neutral debris may be ionized. Thus, more debris may be trapped into a magnetic field and be collected.
The chamber 10 may further include a pair of electromagnetic coils 19a and 19b and the debris collection units 16a and 16b. The electromagnetic coils 19a and 19b may generate a magnetic field, into which charged particles (hereinafter referred to as debris), such as ions generated in the plasma generation region P1 may be trapped. The debris trapped in the magnetic field generated by the electromagnetic coils 19a and 19b may be collected into the debris collection units 16a and 16b. The electromagnetic coils 19a and 19b may be disposed such that the central magnetic line of force of the magnetic field generated thereby passes through the plasma generation region P1. The debris generated in the plasma generation region P1 may travel away from the plasma generation region P1 while being trapped in the magnetic field. The debris collection units 16a and 16b may be provided at positions toward which the debris may travel. With this, the debris traveling while being trapped in the magnetic field may be collected into the debris collection units 16a and 16b. One end of each of the debris collection units 16a and 16b may be positioned in an obscuration region E, which will be described later.
Referring to
Now, a far field pattern of the EUV light L2 formed on plane A-A inside the exposure-apparatus-connection unit 30 will be described in detail with reference to the relevant drawings.
Thus, in the first embodiment, measuring devices or through-holes for allowing the passage of the laser beams may be provided in the portion corresponding to the obscuration region E on the EUV collector mirror 14. In the example described above, the through-holes A1 and A3 allowing the passage of the pre-pulsed laser beam L11 and the ionization laser beam L13, respectively, have been provided in the portion corresponding to the obscuration region E on the EUV collector mirror 14.
As shown in
According to the first embodiment employing such configuration, different laser beams (the pre-pulsed laser beam L11 and the main pulsed laser beam L12) may be applied to the droplet D from the back side of the EUV collector mirror 14, even in a case where the target material is to be turned into plasma through a plurality of steps of laser beam irradiation. Consequently, the droplet D may be turned into plasma, from which the EUV light L2 is emitted, with higher intensity, toward the EUV collector mirror 14 with respect to the plasma generation region P1. When the axis of the pre-pulsed laser beam L11 is made to coincide, as much as possible, with the axis of the main pulsed laser beam L12, the target material may be turned into plasma more efficiently.
In the first embodiment, the ionization laser beam L13 for ionizing the neutral debris may be applied to the target material (debris) from the same side as the laser beams for plasma generation. With this, the ionization laser beam L13 may effectively be applied to neutral particles of the debris. Such efficient ionization of the debris may enable the collection of resulting ions by trapping them into the magnetic field.
First ModificationIn the first embodiment described above, the through-holes A1 through A3 have been provided individually for the respective laser beams L11 through L13 traveling through the EUV collector mirror 14. This disclosure, however, is not limited thereto. Hereinafter, modifications of the EUV collector mirror 14 according to the first embodiment will be described in detail with reference to the relevant drawings.
An EUV collector mirror 114 according to the first modification shown in
An EUV collector mirror according to a second modification of the first embodiment will now be described in detail with reference to the relevant drawings.
As shown in
An EUV collector mirror according to a third modification of the first embodiment will now be described in detail with reference to the relevant drawings.
As shown in
In the first embodiment and the modifications thereof described so far, the through-holes in the EUV collector mirror have been provided for allowing the laser beams to pass therethrough and to be focused in the plasma generation region P1. This disclosure, however, is not limited thereto, as described above. Hereinafter, exemplary usages of the through-holes in the EUV collector mirror will be described in detail as modifications of the first embodiment with reference to the relevant drawings.
Referring to
In the example shown in
As shown in
When the nozzle 17a is provided in any of the through-holes A11 through A13 in the EUV collector mirror 114, the target collection unit 18 for collecting the target material having passed through the plasma generation region P1 may be provided on the extension of a virtual line connecting the tip of the nozzle 17a and the plasma generation region P1. In the seventh modification, the target collection unit 18 may be provided in the beam dump 15, for example. With this, the target collection unit 18 may be disposed within the obscuration region E. The target collection unit 18 may be provided in the beam dump 15 by forming a cylindrical depression functioning as the target collection unit 18 on a portion of the beam dump 15.
Eighth ModificationFor example, to collect more EUV light L2 emitted in the plasma generation region P1, the EUV collector mirror may need to be positioned closer to the plasma generation region P1. However, when the debris collection units 16a and 16b are provided in the chamber 10 so as to extend into the obscuration region E, peripheral portions of the reflective surface of the EUV collector mirror may come into contact with the debris collection units 16a and 16b. This may limit the extent to which the EUV collector mirror may be disposed close to the plasma generation region P1. Accordingly, the EUV collector mirror 174 shown in
According to the first embodiment and the modifications thereof described above, various elements can be positioned relatively freely with respect to the plasma generation region P1, even on the side toward which the EUV light may be emitted more intensely, that is, the side where the EUV collector mirror may be provided with respect to the plasma generation region P1.
Second EmbodimentAn EUV collector mirror and an EUV light generation system according to a second embodiment of this disclosure will now be described in detail with reference to the relevant drawings. In the following description, elements similar to those in the first embodiment and the modifications thereof described above will be denoted by the same reference numerals as those in the first embodiment and the modifications thereof, and duplicate descriptions of thereof will thus be omitted.
In a case where an obscuration region EE has a conical shape, that is, in a case where a portion of the reflective surface of the EUV collector mirror 214 corresponding to the obscuration region EE has a circular shape, a through-hole A201 which may not affect the exposure process performed in the exposure apparatus can only be provided in the circular portion of the EUV collector mirror 214 corresponding to the obscuration region EE, as shown in
The main pulsed laser beam L12 having been transformed into a collimated laser beam as described above may then be incident on the off-axis paraboloidal mirror M111. The off-axis paraboloidal mirror M111 may be disposed such that the main pulsed laser beam L12 incident thereon is focused in the plasma generation region P1 through the through-hole A201 in the EUV collector mirror 214. The off-axis paraboloidal mirror M111 may have, in the center thereof, a through-hole A111 extending along a virtual line connecting the center of the reflective surface thereof and the plasma generation region P1. The end of the through-hole A111 on the side of the reflective surface may be contained within the hollow center region of the main pulsed laser beam L12. With this, the main pulsed laser beam L12 may be focused in the plasma generation region P1 with little energy loss.
The EUV light energy monitor 22, for example, may be provided in the through-hole A111 in the off-axis paraboloidal mirror M111. With this, the energy of the EUV light L2 can be monitored at the side toward which the EUV light L2 is emitted more intensely. Consequently, the EUV energy proportional to EUV energy, at a second position, of the EUV light L2 collected by the EUV collector mirror 214 can be detected. This disclosure, however, is not limited thereto. Any of the plasma monitor camera 21, the nozzle 17a, the target collection unit 18, the axes of the position-detecting guide laser beams L5, the target-position-measuring cameras 61, and so forth may be provided in the through-hole A111.
In the examples shown in
According to the second embodiment configured as above, as in the first embodiment and the modifications thereof, various elements can be positioned relatively freely with respect to the plasma generation region P1 on the side toward which the EUV light may be emitted more intensely, that is, the side where the EUV collector mirror may be provided with respect to the plasma generation region P1. The other configurations and the effects are similar to those described in the first embodiment and the modifications thereof; thus, duplicate descriptions thereof will be omitted here.
Third EmbodimentIn the first and second embodiments, the EUV collector mirrors 14, 114, 124, 134, 144, 154, 174, and 214 have been secured to the chamber 10 thereinside. A third embodiment of this disclosure concerns an exemplary scheme of securing the EUV collector mirror to the chamber 10. While the following description recites the first embodiment (
Referring to
As shown in
The pre-pulsed laser beam L11, the main pulsed laser beam L12, and the ionization laser beam L13, which may travel through the through-holes A1 through A3 respectively from the back side of the EUV collector mirror 124 and be focused in the plasma generation region P1, may pass through the through-holes provided in the centers of the annular plates 42 and 43.
As described above, according to the first through third embodiments of this disclosure, various elements can be provided in the plurality of through-holes in the EUV collector mirror. Hence, an EUV collector mirror and an EUV light generation system with enhanced flexibility in the arrangement of such elements with respect to the plasma generation region can be obtained.
The above-described embodiments and the modifications thereof are merely exemplary embodiments and modifications of this disclosure. This disclosure is not limited to these embodiments and modifications, and can be variously modified according to the specifications or the like. Further, it is obvious from the above description that other various embodiments can be made within the scope of the disclosure. In addition, the above embodiments and modifications can be combined as desired.
Claims
1-21. (canceled)
22. A chamber apparatus which has an obscuration region and used with an external apparatus, the chamber apparatus comprising:
- a chamber in which extreme ultraviolet light is generated;
- a plurality of collector mirrors configured for reflecting and collecting the extreme ultraviolet light;
- a support configured for supporting the plurality of the collector mirrors in the chamber such that focal points of the plurality of the collector mirrors coincide with each other and a space is provided between the plurality of the collector mirrors; and
- an output port provided to the chamber for allowing the extreme ultraviolet light reflected and collected by the plurality of the collector mirrors to be introduced into the external apparatus.
23. The chamber apparatus according to claim 22, wherein the support supports the plurality of the collector mirrors so that at least a part of the space provided between the plurality of the collector mirrors is located at a portion corresponding to the obscuration region.
24. The chamber apparatus according to claim 22, wherein
- the chamber includes at least one inlet port through which a laser beam is introduced into the chamber from outside and a focusing optical system configured for focusing the laser beam, and
- the laser beam travels through the space provided between the plurality of the collector mirrors and is focused in a predetermined region inside the chamber.
25. The chamber apparatus according to claim 22, wherein
- the chamber includes a target supply unit configured for supplying a target material into the chamber, and
- the target material is supplied to a predetermined region inside the chamber through the space provided between the plurality of the collector mirrors.
26. The chamber apparatus according to claim 22, wherein
- the chamber includes a target supply unit configured for supplying a target material into the chamber and a target-collecting unit configured for collecting at least part of the target material supplied into the chamber, and
- the target-collecting unit is positioned in the space provided between the plurality of the collector mirrors.
27. The chamber apparatus according to claim 22, wherein
- the chamber includes at least one measuring device, and
- the measuring device is positioned in the space provided between the plurality of the collector mirrors.
28. The chamber apparatus according to claim 27, wherein
- the at least one measuring device is a plasma monitor camera.
29. The chamber apparatus according to claim 27, wherein
- the at least one measuring device is an extreme ultraviolet light energy monitor.
30. The chamber apparatus according to claim 27, wherein
- the at least one measuring device is a target-position-measuring camera.
31. The chamber apparatus according to claim 22, wherein
- the chamber includes a target supply unit configured for supplying a target material into the chamber and a debris-collecting unit configured for collecting debris from the target material supplied into the chamber, and
- the debris-collecting unit is positioned in the space provided between the plurality of the collector mirrors.
32. The chamber apparatus according to claim 22, wherein
- the chamber includes at least one inlet port through which a laser beam is introduced into the chamber from outside and a focusing optical system configured for focusing the laser beam, and
- the laser beam is focused in a predetermined region inside the chamber through the space provided between the plurality of the collector mirrors.
33. The chamber apparatus according to claim 22, wherein
- the chamber includes a target supply unit configured for supplying a target material into the chamber, and
- the target material is supplied to a predetermined region inside the chamber through the space provided between the plurality of the collector mirrors.
34. The chamber apparatus according to claim 22, wherein
- the chamber includes a target supply unit configured for supplying a target material into the chamber and a target-collecting unit configured for collecting at least part of the target material supplied into the chamber, and
- the target-collecting unit is positioned in the space provided between the plurality of the collector mirrors.
35. The chamber apparatus according to claim 22, wherein
- the chamber includes at least one measuring device, and
- the at least one measuring device is positioned in the space provided between the plurality of the collector mirrors.
36. The chamber apparatus according to claim 35, wherein
- the at least one measuring device is a plasma monitor camera.
37. The chamber apparatus according to claim 35, wherein
- the at least one measuring device is an extreme ultraviolet light energy monitor.
38. The chamber apparatus according to claim 35, wherein
- the at least one measuring device is a target-position-measuring camera.
Type: Application
Filed: Aug 2, 2013
Publication Date: Jan 2, 2014
Applicant: GIGAPHOTON INC. (Oyama-shi)
Inventors: Toshihiro NISHISAKA (Hiratsuka), Yukio WATANABE (Utsunomiya-shi), Tamotsu ABE (Odawara), Osamu WAKABAYASHI (Hiratsuka-shi)
Application Number: 13/958,112
International Classification: H05G 2/00 (20060101);