MRAM STRUCTURE AND METHOD OF FABRICATING THE SAME
An MRAM structure includes a dielectric layer. A contact hole is disposed in the dielectric layer. A contact plug fills in the contact hole and protrudes out of the dielectric layer. The contact plug includes a lower portion and an upper portion. The lower portion fills in the contact hole. The upper portion is outside of the contact hole. The upper portion has a top side and a bottom side greater than the top side. The top side and the bottom side are parallel. The bottom side is closer to the contact hole than the top side. An MRAM is disposed on the contact hole and contacts the contact plug.
The present invention relates to an MRAM (magnetoresistive random access memory) structure, and more particularly, to a method of fabricating the MRAM structure through an ion beam etch process.
2. Description of the Prior ArtMany modern day electronic devices contain electronic memory configured to store data. Electronic memory may be volatile memory or non-volatile memory. Volatile memory stores data only while it is powered, while non-volatile memory is able to store data when power is removed. MRAM is one promising candidate for next generation non-volatile memory technology. An MRAM cell includes a magnetic tunnel junction (MTJ) having a variable resistance, located between two electrodes disposed within back-end-of-the-line (BEOL) metallization layers.
An MTJ generally includes a layered structure comprising a reference layer, a free layer and a dielectric barrier in between. The reference layer of magnetic material has a magnetic vector that always points in the same direction. The magnetic vector of the free layer is free, but is determined by the physical dimensions of the element. The magnetic vector of the free layer points in either of two directions: parallel or anti-parallel with the magnetization direction of the pinned layer.
Conventional MRAMs have some disadvantages, however. For example, the structures of the contact plugs under the MRAMs have defects. An improved MRAM structure is therefore required in the field.
SUMMARY OF THE INVENTIONAccording to a preferred embodiment of the present invention, an MRAM structure includes a dielectric layer. A contact hole is disposed in the dielectric layer. A contact plug fills in the contact hole and protrudes out of the dielectric layer, wherein the contact plug comprises a lower portion and an upper portion, the lower portion fills in the contact hole, the upper portion is outside of the contact hole, the upper portion has a top side, a bottom side, a first sloping side and a second sloping side, the top side and the bottom side are parallel, the bottom side is closer to the contact hole than the top side, the bottom side is larger than the top side, two ends of the first sloping side respectively connect the top side and the bottom side, and two ends of the second sloping side respectively connect the top side and the bottom side. An MRAM is disposed on the contact hole and directly contacts the contact plug.
According to another preferred embodiment of the present invention, a fabricating method of an MRAM structure includes providing a metal line and a dielectric layer covering the metal line. Later, a contact hole in the dielectric layer is formed and the metal line is exposed through the contact hole. Next, a first metal layer is formed to cover and fill the contact hole. Subsequently, a first planarization process is performed to planarize the first metal layer. After that, a bottom electrode, an MTJ material layer and a top electrode are formed to cover the first metal layer after the first planarization process. Finally, an ion beam etch process is performed to pattern the top electrode, the MTJ material layer, the bottom electrode and the first metal layer to form an MRAM and a contact plug.
These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
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Furthermore, the contact plugs 48a/48b/48c respectively electrically connect to the metal layer 20 and the MRAM 46a/46b/46c. Each of the contact plugs 48a/48b/48c respectively includes one of the lower portions 148a/148b/148c and one of the upper portions 248a/248b/248c, wherein the lower portions 148a/148b/148c fill in the corresponding contact holes 16 and the upper portions 248a/248b/248c are outside of the contact holes 16. The lower portions 148a/148b/148c are preferably rectangular. Each of the lower portions 148a/148b/148c extends from the corresponding contact holes 16 and respectively connects to the corresponding upper portions 248a/248b/248c. Each of the upper portions 248a/248b/248c respectively has a top side 52a/52b/52c, a bottom side 50a/50b/50c, a first sloping side 54a/54b/54c and a second sloping side 56a/56b/56c. The bottom side 50a/50b/50c is greater than the opening of each of the contact holes 16. The interface between the upper portions 248a/248b/248c and the lower portions 148a/148b/148c are marked by dashed lines. Although the present invention takes three MRAMs 46a/46b/46c and three contact plugs 48a/48b/48c as an example, the numbers of MRAMs and contact plugs can be altered based on different requirements.
It is noteworthy that the top electrode 38, the MTJ material layer 26, the bottom electrode 24, the barrier layer 18 and the metal layer 20 are etched by the ion beam etch process 44 rather than a reactive ion etch process. Because the etching ratios of the ion beam etch process 44 to any material are similar values, the MTJ material layer 26, the top electrode 38 and the bottom electrode 24 can be etched at the same rate during the ion beam etch process 44. Therefore, the sidewalls of the MRAMs 46a/46b/46c will become more aligned. On the other hand, as the reactive ion etching process is etched by chemical reactions, the etching ratio to different materials in the reactive ion etching process differs a lot. If the reactive ion etching process is used to etch the top electrode 38, the MTJ material layer 26, the bottom electrode 24, the barrier layer 18 and the metal layer 20, the sidewall of the MRAMs will become uneven like a stair. This will influence the electric property of the MRAMs 46a/46b/46c. Moreover, the sidewalls of MRAMs 46a/46b/46c and the sidewalls contact plugs 48a/48b/48c formed by the ion beam etch process 44 respectively form several continuous sloping sides, whereas the sidewalls of the MRAMs and the sidewalls of the contact plugs formed by the ion reactive etching process are perpendicular to the top surface of the dielectric layer 10.
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A dielectric layer 10 is disposed below the dielectric layer 14. A metal line 12 is disposed in the dielectric layer 10 and electrically connects to the contact plug 48b. The contact plug 48b is monolithic and is made of a single material. According to a preferred embodiment of the present invention, the contact plug 48b is preferably made of tungsten, but not limited thereto. Other metals such as aluminum or copper can be used to form the contact plug 48b.
An MRAM 46b is disposed on the contact plug 48b and contacts the contact plug 48b. The MRAM 46b includes a MTJ 126, a top electrode 38 and a bottom electrode 24. The bottom electrode 24 contacts the contact plug 48b. The MTJ 126 is between the top electrode 38 and the bottom electrode 24. The MTJ 126 includes a first ferromagnetic material 28, an insulating layer 30 and a second ferromagnetic material 32. The insulating layer 30 is between the first ferromagnetic material 28 and the second ferromagnetic material 32. An interlayer 34 is between the insulating layer 30 and the first ferromagnetic material 28. An interlayer 36 is between the insulating layer 30 and the second ferromagnetic material 32. A spacer material layer 58 completely covers the first sloping side 54b and the second sloping side 56b. The spacer material layer 58 extends to the MRAM 46b. According to another preferred embodiment of the present invention, as shown in
In general, several MRAMs and contact plugs are arranged on the dielectric layer 14 to form a memory array.
Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
Claims
1. An MRAM structure, comprising:
- a dielectric layer;
- a contact hole disposed in the dielectric layer;
- a contact plug filling in the contact hole and protruding out of the dielectric layer, wherein the contact plug comprises a lower portion and an upper portion, the lower portion fills in the contact hole, the upper portion is outside of the contact hole, the upper portion has a top side, a bottom side, a first sloping side and a second sloping side, the top side and the bottom side are parallel, the bottom side is closer to the contact hole than the top side, the bottom side is greater than the top side, two ends of the first sloping side respectively connect the top side and the bottom side, and two ends of the second sloping side respectively connect the top side and the bottom side; and
- an MRAM disposed on the contact hole and directly contacting the contact plug, wherein a sidewall of the MRAM and a sidewall of the contact plug form a continuous sloping side inclining toward the dielectric layer.
2. The MRAM structure of claim 1, wherein a first angle is disposed between the first sloping side and the top side, a second angle is disposed between the second sloping side and the top side, and the size of the first angle equals the size of the second angle.
3. The MRAM structure of claim 1, wherein a first angle is disposed between the first sloping side and the top side, a second angle is disposed between the second sloping side and the top side, and the size of the first angle does not equal the size of the second angle.
4. The MRAM structure of claim 1, further comprising a spacer material layer covering the MRAM and the contact plug, wherein the first sloping side and the second sloping side of the contact plug are entirely covered by the spacer material layer.
5. The MRAM structure of claim 1, further comprising a spacer covering the MRAM, wherein part of the contact plug is not covered by the spacer.
6. The MRAM structure of claim 1, wherein the contact plug is monolithic, and is made of a single material.
7. The MRAM structure of claim 1, wherein the contact plug is made of tungsten.
8. The MRAM structure of claim 1, wherein the MRAM comprises an MTJ, a top electrode and a bottom electrode.
9. The MRAM structure of claim 1, wherein a barrier only contacts an inner sidewall of the contact hole.
10. The MRAM structure of claim 1, wherein a barrier contacts a sidewall of the contact hole and a top surface of the dielectric layer.
11. A fabricating method of an MRAM structure, comprising:
- providing a metal line and a dielectric layer covering the metal line;
- forming a contact hole in the dielectric layer and exposing the metal line through the contact hole;
- forming a first metal layer covering and filling the contact hole;
- performing a first planarization process to planarize the first metal layer;
- forming a bottom electrode, an MTJ material layer and a top electrode covering the first metal layer after the first planarization process; and
- performing an ion beam etch process to pattern the top electrode, the MTJ material layer, the bottom electrode and the first metal layer to form an MRAM and a contact plug.
12. The fabricating method of an MRAM structure of claim 11, further comprising forming a spacer material layer to cover the MRAM and the contact plug.
13. The fabricating method of an MRAM structure of claim 12, further comprising etching the spacer material layer to form two spacers at two sides of the MRAM, wherein part of the contact plug is not covered by the spacer.
14. The fabricating method of an MRAM structure of claim 11, wherein the contact plug fills in the contact hole and protrudes from the dielectric layer, the contact plug has a lower portion and an upper portion, the lower portion fills in the contact hole, the upper portion is outside of the contact hole, the upper portion has a top side, a bottom side, a first sloping side and a second sloping side, the top side and the bottom side are parallel, the bottom side is closer to the contact hole than the top side, the bottom side is greater than the top side, two ends of the first sloping side respectively connect the top side and the bottom side, two ends of the second sloping side respectively connect the top side and the bottom side.
15. The fabricating method of an MRAM structure of claim 14, wherein a first angle is disposed between the first sloping side and the top side, a second angle is disposed between the second sloping side and the top side, and the size of the first angle equals the size of the second angle.
16. The fabricating method of an MRAM structure of claim 14, wherein a first angle is disposed between the first sloping side and the top side, a second angle is disposed between the second sloping side and the top side, and the size of the first angle does not equal the size of the second angle.
17. The fabricating method of an MRAM structure of claim 11, wherein the contact plug contacts the metal line.
18. The fabricating method of an MRAM structure of claim 11, wherein after planarizing the first metal layer, part of the first metal layer is outside of the contact hole.
19. The fabricating method of an MRAM structure of claim 11, further comprising:
- before forming the first metal layer, forming a barrier contacting the contact hole and a top surface of the dielectric layer, wherein after planarizing the first metal layer, a top surface of the first metal layer is aligned with the dielectric layer and the barrier on the top surface of the dielectric layer is removed.
20. The fabricating method of an MRAM structure of claim 19, further comprising:
- after planarizing the first metal layer, forming a second metal layer covering the first metal layer; and
- performing a second planarization process to planarize the second metal layer, wherein after planarizing the second metal layer, part of the second metal layer is outside of the contact hole.
Type: Application
Filed: Feb 19, 2019
Publication Date: Jul 16, 2020
Inventors: Yi-Hui Lee (Taipei City), I-Ming Tseng (Kaohsiung City), Ying-Cheng Liu (Tainan City), Yi-An Shih (Changhua County), Yu-Ping Wang (Taoyuan City)
Application Number: 16/279,956