Laser addressable thermal transfer imaging element with an interlayer

A thermal transfer donor element is provided which comprises a support, a light-to-heat conversion layer, an interlayer, and a thermal transfer layer. When the above donor element is brought into contact with a receptor and imagewise irradiated, an image is obtained which is free from contamination by the light-to-heat conversion layer. The construction and process of this invention is useful in making colored images including applications such as color proofs and color filter elements.

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Claims

1. A thermal transfer element comprising a substrate having deposited thereon in the following order:

(a) a light-to-heat conversion layer;
(b) an interlayer which does not visibly distort or chemically decompose at temperatures below 150.degree. C., wherein the interlayer comprises a material selected from the group consisting of metals, inorganic compounds, crosslinked organic polymers, thermoplastic organic polymers with a T.sub.g greater than 150.degree. C., and mixtures thereof; and
(c) a thermal transfer layer.

2. The thermal transfer element of claim 1 wherein said interlayer further comprises a white pigment.

3. The thermal transfer element of claim 1 wherein said interlayer comprises a metallic layer.

4. The thermal transfer element of claim 1 wherein said light-to-heat conversion layer comprises a metal or metal/metal oxide.

5. The thermal transfer element of claim 1 wherein said light-to-heat conversion layer comprises a black body absorber and a binder.

6. The thermal transfer element of claim 5 wherein said black body absorber comprises carbon black.

7. The thermal transfer element of claim 1 wherein said thermal transfer layer comprises a pigment.

8. The thermal transfer element of claim 1 wherein the thermal transfer layer comprises materials selected from the group consisting of dyes, optically active materials, pigments, magnetic particles, electrically conducting or electrically insulating particles, liquid crystal materials, hydrophilic or hydrophobic materials, initiators, sensitizers, phosphors, polymeric binders, and enzymes.

9. A process for transferring an image onto a receptor comprising the steps of:

a) placing in intimate contact said receptor and a thermal transfer element comprising a substrate having deposited thereon in the following order,
(i) a light-to-heat conversion layer;
(ii) an interlayer which does not visibly distort or chemically decompose at temperatures below 150.degree. C., wherein the interlayer comprises a material selected from the group consisting of metals, inorganic compounds, crosslinked organic polymers, thermoplastic organic polymers with a T.sub.g greater than 150.degree. C., and mixtures thereof; and
(iii) a thermal transfer layer;
said thermal transfer layer being in contact with a surface of said receptor;
b) exposing said thermal transfer element in an imagewise pattern with a radiation source; and
c) transferring said thermal transfer layer corresponding to said imagewise pattern to said receptor to form a transferred image on said receptor with substantially no transfer of the interlayer.

10. The process of claim 9 wherein said radiation source is an infrared laser.

11. The process of claim 9 wherein said light-to-heat conversion layer comprises a metal or metal/metal oxide.

12. The process of claim 9 wherein said light-to-heat conversion layer comprises a black body absorber and a binder.

13. The process of claim 12 wherein said black body absorber comprises carbon black.

14. The process of claim 9 wherein said thermal transfer layer comprises a pigment.

15. The process of claim 9 further comprising the step of d) crosslinking said transferred image.

16. The process of claim 9 wherein the thermal transfer layer comprises materials selected from the group consisting of dyes, optically active materials, pigments, magnetic particles, electrically conducting or electrically insulating particles, liquid crystal materials, hydrophilic or hydrophobic materials, initiators, sensitizers, phosphors, polymeric binders, and enzymes.

Referenced Cited
U.S. Patent Documents
5278023 January 11, 1994 Bills et al.
5308737 May 3, 1994 Bills et al.
5501937 March 26, 1996 Matsumoto et al.
Foreign Patent Documents
WO 94/22674 October 1994 WOX
Other references
  • M. Irie etal., "Thermal Transfer Color Printing Using Laser Heating", Journal of Imaging Science and Technology, 37, 235-238 (May/Jun 1993).
Patent History
Patent number: 5725989
Type: Grant
Filed: Apr 15, 1996
Date of Patent: Mar 10, 1998
Inventors: Jeffrey C. Chang (St. Paul, MN), John S. Staral (St. Paul, MN), William A. Tolbert (St. Paul, MN), Martin B. Wolk (St. Paul, MN), Claire A. Jalbert (St. Paul, MN), Hsin-hsin Chou (St. Paul, MN)
Primary Examiner: Richard L. Schilling
Attorneys: Gary Griswold, Walter N. Kirn, H. Sanders Gwin, Jr.
Application Number: 8/632,225