Microelectro-mechanical systems (MEMS) microphone package device and MEMS packaging method thereof
A MEMS microphone package device includes a MEMS microphone chip as an integrated circuit chip. An acoustic sensing structure is embedded in the integrated circuit chip. An adhesive structure adheres on outer sidewall of the microphone chip. A bottom portion of the adhesive structure protrudes out from first surface of the microphone chip and adheres on a surface of a substrate, having interconnection structure, to form a first seal ring. A space between the acoustic sensing structure and the substrate and sealed by the first seal ring forms a second chamber. A cover adheres to top portion of the adhesive structure, covering over the cavity on the second surface of the microphone chip. The top portion of the adhesive structure forms as a second seal ring. A space between the cover and the second surface of the microphone chip and sealed by the second seal ring forms a first chamber.
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1. Field of Invention
The present invention relates to MEMS microphone package device and MEMS packaging method.
2. Description of Related Art
The Silicon MEMS microphone chip, such as MEMS microphone, has been proposed to form a microphone with rather reduced volume and then can be easily implemented into the large system.
Due to different designs of the Silicon MEMS microphone chip 52, the Silicon MEMS microphone chip 52 may sense the acoustic source from the other side. In this situation, the acoustic aperture 62 in
For the conventional MEMS microphone, it needs the Silicon MEMS microphone chip 52 and the integrated circuit chip 56 as two chips. Further the package size is relatively large.
SUMMARY OF THE INVENTIONThe invention provides a MEMS microphone package device and the MEMS packaging method, the package structure can at least be in smaller volume and be a single chip.
In an embodiment, a MEMS microphone package structure includes a silicon MEMS microphone chip, a substrate, an adhesive structure, and a cover. The silicon MEMS microphone chip is an integrated circuit chip and an acoustic sensing structure, embedded in the integrated circuit chip. The silicon MEMS microphone chip has a first surface and a second surface. An integrated circuit and one side of an acoustic sensing structure of the silicon MEMS microphone chip are exposed at the first surface. Acoustic signals are received by the acoustic sensing structure and transferred to electrical signals via the integrated circuit. The cavity is formed at the second surface of the silicon MEMS microphone chip to expose the other side of the acoustic sensing structure on the second surface of the silicon MEMS microphone chip. The substrate has an interconnection structure in the substrate. The adhesive structure adheres on an outer sidewall of the silicon MEMS microphone chip. A bottom portion of the adhesive structure protrudes out from the first surface of the silicon MEMS microphone chip and adheres on a surface of the substrate to form a first seal ring. A space between the acoustic sensing structure and the substrate and sealed by the first seal ring forms a second chamber. A cover adheres to a top portion of the adhesive structure, covering over the cavity on the second surface of the silicon MEMS microphone chip. The top portion of the adhesive structure forms as a second seal ring, wherein a space between the cover and the second surface of the silicon MEMS microphone chip and sealed by the second seal ring forms a first chamber. The cavity is connected to the first chamber acoustically.
In an embodiment, a MEMS packaging method comprises: providing a substrate, having a first surface and a second surface, wherein the substrate has been predetermined with a plurality packaging units, an interconnection structure is formed in the substrate corresponding each of the packaging units, wherein the interconnection structure has a plurality of first connecting pads on the first surface and a plurality of second connection pads on the second surface; adhering a plurality of silicon MEMS microphone chips to the packaging units on the first connecting pads by conductive adhesive material on the first connection pads; forming an adhesive structure, adhering on an outer sidewall of each of the silicon MEMS microphone chips, wherein a bottom portion of the adhesive structure in each of the silicon MEMS microphone chips protrudes out from a bottom of the silicon MEMS microphone chips and adheres on the first surface of the substrate to form a first seal ring in close form, and a top portion of the adhesive structure in each of the silicon MEMS microphone chips protrudes out from a top of the silicon MEMS microphone chips; forming a plurality of covers; adhering the covers respectively to the silicon MEMS microphone chips on the top portion of the adhesive structure, wherein a second seal ring in close form corresponding to each of the silicon MEMS microphone chips is formed; and singulating the packaging units into a plurality of single-device chips.
It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the invention as claimed.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
In the invention, the Silicon MEMS microphone chip has the integrated circuit embedded in the same chip. The Silicon MEMS microphone chip in package is a single ship. The Silicon MEMS microphone chip can be adhered to the substrate by the adhesive structure for form a fully sealed space except the acoustic aperture to receive the acoustic source from the environment.
Several embodiments are provided for descriptions of the invention. However, the invention is not just limited to the provided embodiments.
The Silicon MEMS microphone chip 106 includes a peripheral dielectric structure having a cavity 112. An acoustic sensing structure 108 within the cavity 112 is included and held by the peripheral dielectric structure to define a first chamber out from the cavity 112. The acoustic sensing structure 108 includes a diaphragm, which can sense the acoustic source received from the cover 116. The first chamber in this embodiment is serving as a front chamber. An integrated circuit 110 is also embedded in the peripheral dielectric structure of the Silicon MEMS microphone chip 106. The integrated circuit 110 further converts the acoustic signals sensed by the Silicon MEMS microphone chip 106 to the electric signals.
In addition, an adhesive structure 114 adheres on an outer sidewall of the Silicon MEMS microphone chip 106, wherein a bottom portion of the adhesive structure 114 protrudes out from a bottom, also referred as a first surface of the Silicon MEMS microphone chip 106 and adheres on a surface of the substrate 100 to form a first seal ring in close form, surrounding the cavity 112, which serves as a part of the first chamber or the front chamber in this embodiment as previously stated. However, a space between the acoustic sensing structure 108 and the substrate 110 and sealed by the first seal ring forms a second chamber, which includes the indent space 102 in the substrate. The second chamber is also referred as the back chamber in this embodiment because the front chamber receives the acoustic source from the acoustic aperture 118 in the cover 116. In this embodiment the cover 116 can be a flat plate as an example but the flat plate is not the only choice. The cover 116 adhered onto the top portion of the adhesive structure, which functions as a second seal ring in close form, surrounding the indent space 102. Here, since the top portion is protruding out from the top, also referred as a second surface, of the Silicon MEMS microphone chip 106, the addition space between the Silicon MEMS microphone chip 106 and the cover 116 is combined with the cavity 112 and also serves as a part of the front chamber.
Practically, a space between the cover 116 and the second surface of the silicon MEMS microphone chip 106 and sealed by the second seal ring forms the chamber. The cavity 112 as a part of the first chamber is connected to the first chamber acoustically. The space between the acoustic sensing structure 108 and the substrate 100 and sealed by the first seal ring forms the second chamber.
In further consideration, since the gap between the cover 116 and the top of Silicon MEMS microphone chip 106 may be not sufficient to guide the acoustic source into the cavity 112 and reaching to the acoustic sensing structure 108, an acoustic channel 130 can be further formed in the peripheral dielectric structure of the Silicon MEMS microphone chip 106.
The bottom portion of the adhesive structure 212 adheres onto the substrate 200 and then a front chamber 203 is formed between the substrate 200 and the Silicon MEMS microphone chip 206. The acoustic aperture is formed in the substrate 200 in this example. Like the descriptions in
The cover 214 in this example is to form a back chamber, which has combined the cavity 216 of the Silicon MEMS microphone chip 206. In order to add more space to allow the diaphragm to vibrate with sufficient amplitude under the desired sensitivity, the cover 214 can be a cap-like structure. However, the cap-like structure is not the only choice.
In
Remarkably, in considering the array as described in
In
In
In
As can be seen in this example, the MEMS microphone package device is taking the example from
In
In
In
It can be noted that the Silicon MEMS microphone chip has included the embedded integrated circuit. The substrate includes the interconnection structure, so that connection terminals, such as I/O terminals, of the silicon MEMS microphone chip with the integrated circuit can be extended to the connection pads on the substrate. The adhesive structure adheres the silicon MEMS microphone chip and the substrate into a single chip by a reduced volume. Further as to the packaging method in
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing descriptions, it is intended that the present invention covers modifications and variations of this invention if they fall within the scope of the following claims and their equivalents.
Claims
1. A micro-electromechanical systems (MEMS) microphone package device, comprising:
- a silicon MEMS microphone chip, wherein the silicon MEMS microphone chip is an integrated circuit chip and an acoustic sensing structure embedded in the integrated circuit chip, wherein the silicon MEMS microphone chip has a first surface and a second surface, wherein an integrated circuit and one side of an acoustic sensing structure of the silicon MEMS microphone chip are exposed at the first surface, wherein acoustic signals are received by the acoustic sensing structure and transferred to electrical signals via the integrated circuit, wherein a cavity is formed at the second surface of the silicon MEMS microphone chip to expose the other side of the acoustic sensing structure on the second surface of the silicon MEMS microphone chip;
- a substrate, having an interconnection structure in the substrate;
- an adhesive structure, adhering on an outer sidewall of the silicon MEMS microphone chip, wherein a bottom portion of the adhesive structure protrudes out from the first surface of the silicon MEMS microphone chip and adheres on a surface of the substrate to form a first seal ring, wherein a space between the acoustic sensing structure and the substrate and sealed by the first seal ring forms a second chamber; and
- a cover, adhering to a top portion of the adhesive structure, covering over the cavity on the second surface of the silicon MEMS microphone chip, wherein the top portion of the adhesive structure forms as a second seal ring, wherein a space between the cover and the second surface of the silicon MEMS microphone chip and sealed by the second seal ring forms a first chamber, wherein the cavity is connected to the first chamber acoustically.
2. The MEMS microphone package device of claim 1, wherein the silicon MEMS microphone chip servers as a first MEMS microphone package unit as a single unit, or the MEMS microphone package device further comprises at least one second MEMS microphone package unit with a same structure defined in the first MEMS microphone package unit, wherein the two MEMS microphone package units communicate to each other by an additional portion of the interconnection structure in the substrate.
3. The MEMS microphone package device of claim 2, wherein the cover has an acoustic aperture to receive an acoustic source, and the acoustic aperture is at a location aligned to or shifted from the cavity of the silicon MEMS microphone chip.
4. The MEMS microphone package device of claim 3, wherein the acoustic aperture is at the location shifted from the cavity in silicon MEMS microphone chip, and the silicon MEMS microphone chip has an acoustic channel for guiding the acoustic source received from the acoustic aperture to the cavity.
5. The MEMS microphone package device of claim 3, wherein the substrate has an indent space under the acoustic sensing structure in silicon MEMS microphone chip to serve as a part of the second chamber for increasing volume.
6. The MEMS microphone package device of claim 3, wherein the interconnection structure in the substrate is electrically connecting to the integrated circuit embedded in the silicon MEMS microphone chip.
7. The MEMS microphone package device of claim 6, wherein the interconnection structure also includes at least one connection pad on a surface of the substrate, exposed to an environment for external connection.
8. The MEMS microphone package device of claim 3, wherein the cover is a cap-like structure so as to increase a volume of first chamber, and the substrate has an acoustic aperture to receive an acoustic source into the second chamber, and the acoustic aperture is at a location aligned to or shifted from the acoustic sensing structure of the silicon MEMS microphone chip.
9. The MEMS microphone package device of claim 8, wherein the substrate has an indent space under the acoustic sensing structure to serve as a part of the second chamber for increasing volume.
10. The MEMS microphone package device of claim 8, wherein the interconnection structure in the substrate is electrically connecting to the integrated circuit embedded in the silicon MEMS microphone chip.
11. The MEMS microphone package device of claim 10, wherein the interconnection structure also includes at least one connection pad on a surface of the substrate, exposed to an environment for external connection.
12. A micro-electromechanical systems (MEMS) microphone packaging method, comprising:
- providing a substrate, having a first surface and a second surface, wherein the substrate has been predetermined with a plurality packaging units, an interconnection structure is formed in the substrate corresponding each of the packaging units, wherein the interconnection structure has a plurality of first connecting pads on the first surface and a plurality of second connection pads on the second surface;
- adhering a plurality of silicon MEMS microphone chips to the packaging units on the first connecting pads by conductive adhesive material on the first connection pads;
- forming an adhesive structure, adhering on an outer sidewall of each of the silicon MEMS microphone chips, wherein a bottom portion of the adhesive structure in each of the silicon MEMS microphone chips protrudes out from a bottom of the silicon MEMS microphone chips and adheres on the first surface of the substrate to form a first seal ring in close form, and a top portion of the adhesive structure in each of the silicon MEMS microphone chips protrudes out from a top of the silicon MEMS microphone chips;
- forming a plurality of covers;
- adhering the covers respectively to the silicon MEMS microphone chips on the top portion of the adhesive structure, wherein a second seal ring in close form corresponding to each of the silicon MEMS microphone chips is formed; and
- singulating the packaging units into a plurality of single-device chips.
13. The MEMS microphone packaging method of claim 12, wherein each of the packaging units is configured to adapt at least one of the silicon MEMS microphone chips, wherein if two or more of the silicon MEMS microphone chips are configured, the multiple silicon MEMS microphone chips communicate to one another by an additional portion of the interconnection structure in the substrate.
14. The MEMS microphone packaging method of claim 13, wherein the step of forming the covers comprises forming an acoustic aperture in each of the covers to receive an acoustic source, and the acoustic aperture is at a location aligned to or shifted from an cavity in each of the silicon MEMS microphone chips, the cavity is coupled to the acoustic sensing structure.
15. The MEMS microphone packaging method of claim 14, wherein the acoustic aperture is at the location shifted from the cavity in each of the silicon MEMS microphone chips, and each of the silicon MEMS microphone chips has an acoustic channel for guiding the acoustic source received from the acoustic aperture to the cavity.
16. The MEMS microphone packaging method of claim 13, wherein the substrate also has an indent space within each of the first seal rings.
17. The MEMS microphone packaging method of claim 13, wherein the interconnection structure in the substrate is electrically connecting to an integrated circuit embedded in each of the silicon MEMS microphone chips.
18. The MEMS microphone packaging method of claim 13, wherein the second connecting pads are exposed to an environment for external connection.
19. The MEMS microphone packaging method of claim 13, wherein the cover formed in the step of forming the covers is a cap-like structure, and the substrate has an acoustic aperture corresponding to each of the silicon MEMS microphone chip to receive an acoustic source, wherein the acoustic aperture is at a location aligned to or shifted from a cavity of each of the silicon MEMS microphone chips, and the cavity is connected to an acoustic sensing structure acoustically.
20. The MEMS microphone packaging method of claim 19, wherein the substrate further has an indent space within each of the first seal rings.
21. The MEMS microphone packaging method of claim 19, wherein the interconnection structure in the substrate for each of the silicon MEMS microphone chip s is electrically connecting to an integrated circuit embedded in each of the silicon MEMS microphone chips.
7436054 | October 14, 2008 | Zhe |
7466834 | December 16, 2008 | Ogura |
20070058826 | March 15, 2007 | Sawamoto |
Type: Grant
Filed: Oct 2, 2014
Date of Patent: Feb 23, 2016
Assignee: Solid State System Co., Ltd. (Hsinchu)
Inventors: Tsung-Min Hsieh (New Taipei), Chien-Hsing Lee (Hsinchu County), Chih-Hsien Chung (Taipei), Yong-Wei Chen (Hsinchu County), Jhyy-Cheng Liou (Hsinchu County)
Primary Examiner: Huyen D Le
Application Number: 14/505,495
International Classification: H04R 25/00 (20060101); H04R 23/00 (20060101); H04R 31/00 (20060101); H04R 19/00 (20060101); H04R 19/04 (20060101);