Treating Fuel Constituent Or Combustion Product Patents (Class 110/342)
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Publication number: 20100281878Abstract: The invention provides a hybrid integrated gasification combined cycle (IGCC) plant for carbon dioxide emission reduction and increased efficiency where the syngas is maintained as a temperature above a tar condensation temperature of a volatile matter in the syngas. The invention also provides methods and equipment for retrofitting existing IGCC plants to reduce carbon dioxide emissions, increase efficiency, reduce equipment size and/or decrease the use of water, coal or other resources.Type: ApplicationFiled: June 13, 2008Publication date: November 11, 2010Applicant: WORMSER ENERGY SOLUTIONS, INC.Inventor: Alex Wormser
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Publication number: 20100261127Abstract: A combustion process wherein a fuel, a comburent and a component B), sulphur or sulphur containing compounds, are fed to the combuster in an amount to have a molar ratio B ‘/AI?0.5, wherein: B’ is the sum by moles between the amount of sulphur present in component B)+the amount of sulphur (component BII)) contained in the fuel, AI is the sum by moles between the amount of alkaline and/or alkaline-earth metals (component AII)) contained in the fuel+the amount of the alkaline and/or alkaline earth metals (component A)) in the form of salts and/or oxides contained in component B), being the combustor isothermal and flameless.Type: ApplicationFiled: November 27, 2008Publication date: October 14, 2010Applicant: ITEA S.p.A.Inventors: Massimo Malavasi, Grazia Di Salvia, Edoardo Rossetti
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Publication number: 20100261126Abstract: A combustion process wherein a fuel, a comburent and component A) are fed to a combustor, component A), comprising low-melting salts and/or oxides having a melting temperature ?1,450 K, the ratio by moles A?/(A??A?)?0.01, being: A? the sum by moles between the amount of metals, under the form of low-melting salts and/or low-melting oxides present in the component A) and the amount of metals under the form of the low-melting salts and/or low-melting oxides or their low-melting mixtures, contained in the fuel, A? is the sum of the amount of all the metals contained in the fuel and of those contained in component A), in which the combustor is isothermal type and flameless.Type: ApplicationFiled: November 27, 2008Publication date: October 14, 2010Inventors: Massimo Malavasi, Grazia Di Salvia, Edoardo Rossetti
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Publication number: 20100251946Abstract: A system, apparatus and method for the combustion of metals and other fuels are provided. The system can include a fuel combustion apparatus including a combustor having a combustion chamber for burning ground particles from a fuel charge, and a fuel supply apparatus for supplying the ground particles. The fuel supply system can include a fuel charge holder assembly to house and store the fuel charge, a grinder assembly including a grinder configured to pulverize the fuel charge to produce a combustible fuel, and a fuel charge linear feed assembly including a piston in contact with the fuel charge to selectively bias the fuel charge into the grinder to control the consumption rate. Exhaust from the combustion chamber can be used in the incineration of radioactive, chemical and mixed hazardous materials, and in the propulsion of a vehicle in both an air or water environment.Type: ApplicationFiled: June 17, 2010Publication date: October 7, 2010Applicant: GENERAL VORTEX ENERGY, INC.Inventors: Anatoli Borissov, Alexander Borissov, Michael Jirnov
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Patent number: 7806090Abstract: An apparatus that extracts energy from processed agriculture residue (PAR) such as dried distiller grains or rapeseed as a biomass fuel having about 12% by weight or less moisture combusted in a vertically elongated combustion chamber having at least one suspension burner that projects a flame down a longitudinal axis of combustion chamber for transferring heat to heat collection surface located radially from the flame, an exhaust opening vertically spaced from a distal end of the flame containment portion and vertically spaced lower of a substantial majority of the heat collection surface, and a temperature modulator that supplies a cooling air. A method of extracting energy from PAR fuel is disclosed.Type: GrantFiled: January 28, 2008Date of Patent: October 5, 2010Inventors: John Curtis McBurney, Sr., Henry Christopher Balance, Raymond C. Ganga
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Patent number: 7802528Abstract: Apparatus for the pyrolysis of solid waste material includes a thermal reactor including an elongate hollow housing with a reaction chamber disposed within the housing. The thermal reactor is vertically oriented in order to cause solid waste material fed thereinto to pass through said reaction chamber by the force of gravity and a plurality of vanes are disposed for both conducting heat into said reactor chamber and for tumbling said solid waste material as said solid waste material passes through said reaction chamber.Type: GrantFiled: May 28, 2008Date of Patent: September 28, 2010Assignee: Rainbow Conversion Technologies, LLCInventors: Bruce Shuman, Jerry Moffatt, Bruce Atwell, Robert J. Romacly, Glenn A. Romacly
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Publication number: 20100219271Abstract: Disclosed is a feed system for a gasifier including a grinding mechanism capable of grinding a feedstock into particles of desired particle sizes. The particle sizes include solids particles larger than a first threshold size and raw fines particles smaller than a second threshold size. At least one solids separation device is capable of separating the solids particles from the fines particles and at least one solids conduit conveys the solids particles to a gasification plant while the fines particles are also conveyed to the gasification plant. Further disclosed is a method for feeding stock into a gasifier including conveying a feedstock into a grinding mechanism and grinding the feedstock into particles of desired sizes. Solids particles larger than a first threshold size are separated from fines particles smaller than a second threshold size and the solids particles and the fines particles are conveyed toward the gasification plant.Type: ApplicationFiled: February 27, 2009Publication date: September 2, 2010Applicant: GENERAL ELECTRIC COMPANYInventors: Steven Craig Russell, Aaron John Avagliano
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Patent number: 7775166Abstract: A process for improving the operation of combustors includes the steps of burning a carbonaceous fuel in a combustor system and determining combustion conditions within the combustor system that can benefit from a targeted treatment additive, wherein the determinations are made by calculation including computational fluid dynamics and observation. The process further includes locating introduction points in the combustor system where introduction of the targeted treatment additive could be accomplished. Based on the previous steps, a treatment regimen for introducing the targeted treatment additive to locations within the combustor system results in one or more benefits selected from the group consisting of reducing the opacity of plume, improving combustion, reducing slag, reducing LOI and/or unburned carbon, reducing corrosion, and improving electrostatic precipitator performance. The targeted treatment additive comprises an alloy represented by the following generic formula (Aa)n(Bb)n(Cc)n(Dd)n(. . .Type: GrantFiled: March 16, 2007Date of Patent: August 17, 2010Assignee: Afton Chemical CorporationInventors: Allen A. Aradi, Joseph W. Roos, Michael W. Meffert
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Publication number: 20100199722Abstract: The invention relates to a method of combustion in a furnace provided with a burner comprising an inlet for oxidizer comprising between 10% and 30% of oxygen and an inlet for fuel terminating in the furnace outside the oxidizer inlet and at a distance therefrom of between 0.3 and 4 times the equivalent diameter of the oxidizer inlet, said oxidizer entering the furnace at a speed of between 10 and 60 m/s. This method permits a significant reduction in nitrogen oxide emissions and is suitable for glass furnaces in particular.Type: ApplicationFiled: June 5, 2008Publication date: August 12, 2010Applicants: SAINT-GOBAIN EMBALLAGE, SAINT-GOBAIN GLASS FRANCEInventors: David Galley, Paula Goncalves-Ferreira, Laurent Pierrot
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Publication number: 20100199896Abstract: The present invention discloses a method for increasing combustion efficiency, which comprises steps of: providing a combustible material with the components thereof having an identical ignition point, and placing the combustible material in a combustion space; measuring an ambient temperature of the combustion space, and predetermining a first temperature higher than the ambient temperature; heating the combustible material to the first temperature in a non-combustion way; supplying to the combustion space a combustion-supporting gas having a second temperature higher than the first temperature, and the combustion-supporting gas is air; and igniting the combustible material to be burned in the combustion space.Type: ApplicationFiled: April 20, 2010Publication date: August 12, 2010Inventors: Wen-Hsiung PAN, Juan-Yu PAN
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Patent number: 7758827Abstract: Sorbent components containing calcium, alumina, silica, and halogen are used in combination during coal combustion to produce environmental benefits. Sorbents are added to the coal ahead of combustion and/or are added into the flame or downstream of the flame, preferably at minimum temperatures to assure complete formation of the refractory structures that result in various advantages of the methods. When used together, the components ? reduce emissions of mercury and sulfur; ? reduce emissions of elemental and oxidized mercury; ? increase the efficiency of the coal burning process through de-slagging of boiler tubes; ? increase the level of Hg, As, Pb, and/or Cl in the coal ash; ? decrease the levels of leachable heavy metals (such as Hg) in the ash, preferably to levels below the detectable limits; and ? make a highly cementitious ash product.Type: GrantFiled: March 16, 2006Date of Patent: July 20, 2010Assignee: NOx II, Ltd.Inventor: Douglas C. Comrie
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Publication number: 20100154690Abstract: A method is provided for injecting a substance into a boiler of a garbage incineration plant using a gaseous propellant, the substance being conducted, starting from at least one distributor, via lines which branch off from the distributor, in each case to a nozzle which is assigned to the respective line and by means of which the substance and the propellant are injected into the boiler. The substance quantity to be conducted to the respective nozzle is set in the distributor. The substance and the propellant are combined upstream of the branch-off with the respective line.Type: ApplicationFiled: June 22, 2009Publication date: June 24, 2010Inventor: Roland Halter
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Publication number: 20100151397Abstract: Method of controlling the operation of a combustion device to provide safe and reliable operation while reducing NOx emission that includes providing a flow of fuel and diluent at a determined volume ratio to a flame in the combustion device; providing a flame stability sensor to generate a measurement of a characteristic of the flame, providing a flow measurement for each of the fuel and diluent, and controlling the determined volume ratio of fuel:diluent using the measurement from the flame stability sensor and/or flow measurements. A combustion system incorporating this method also is included.Type: ApplicationFiled: December 14, 2009Publication date: June 17, 2010Applicant: ExxonMobile Research and Engineering CompanyInventors: John T. FARRELL, San CHHOTRAY, Gary T. DOBBS, Manuel S. ALVAREZ, Patrick D. SCHWEITZER
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Patent number: 7731781Abstract: The invention provides methods and apparatuses for removing aerosols and, in some cases, vapor phase contaminants, such as mercury, from a gas stream. One method is directed to the removal of additional aerosols from a gas stream from which aerosols have previously been removed by using a screen in combination with a primary aerosol collection device. Another method is directed to the removal of both aerosols and vapor phase contaminants by using a sorbent in combination with a screen. Another method is directed to the removal of vapor phase contaminants by using a catalyst to convert the contaminant to a form that is more easily removed from the gas stream and optionally injecting a chemical to increase the rate of conversion. The invention also provides various apparatuses for use in performing the various methods of the invention.Type: GrantFiled: September 14, 2007Date of Patent: June 8, 2010Assignee: Electric Power Research Institute, Inc.Inventors: Mark Simpson Berry, Ramsay Chang
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Patent number: 7708964Abstract: Pollution control substances may be formed from the combustion of oil shale, which may produce a kerogen-based pyrolysis gas and shale sorbent, each of which may be used to reduce, absorb, or adsorb pollutants in pollution producing combustion processes, pyrolysis processes, or other reaction processes. Pyrolysis gases produced during the combustion or gasification of oil shale may also be used as a combustion gas or may be processed or otherwise refined to produce synthetic gases and fuels.Type: GrantFiled: July 27, 2006Date of Patent: May 4, 2010Assignee: Battelle Energy Alliance, LLCInventors: Richard D. Boardman, Robert A. Carrington
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Patent number: 7694636Abstract: A furnace includes: a furnace housing; a perforated tray mounted in the furnace housing; and a stirring rod disposed rotatably on the perforated tray. The stirring rod has top and bottom ends, two opposite lateral ends, a middle portion, and opposite first and second portions, each of which extends from the middle portion to a respective one of the lateral ends. Each of the first and second portions has an inclined face that extends between the top and bottom ends of the stirring rod from the respective one of the lateral ends toward the middle portion of the stirring rod, that is inclined relative to the perforated tray, and that faces toward the perforated tray.Type: GrantFiled: August 30, 2007Date of Patent: April 13, 2010Assignee: Suncue Company Ltd.Inventor: Jung-Lang Lin
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Publication number: 20100024697Abstract: A fossil-fuel-fired system, which includes an emissions-control-agent dispenser, a furnace, an emissions monitor and, optionally, a controller, is disclosed. The emissions-control-agent dispenser provides a prescribed amount of organic-emissions-control agent, such as, for example, an opacity-control agent to the fossil-fuel-fired system. The furnace includes an exhaust communicating with the atmosphere. The emissions monitor is capable of measuring at least one property of the flue-gas communicated through the exhaust to the atmosphere. For example, when an organic-emissions-control agent is an opacity-control agent, the emissions monitor has the capability of at least measuring opacity. When included, the controller communicates with at least the emissions-control-agent dispenser and the emissions monitor.Type: ApplicationFiled: October 12, 2009Publication date: February 4, 2010Inventors: Gary W. Allen, John T. Joyce, JR.
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Publication number: 20100024698Abstract: An initial coal feedstock comprised of primary or second coal is cleaned so as to reduce its ash content by at least about 20% in order to yield a refined coal product that produces fewer NOx emissions. The reduced NOx emissions result primarily from the ability to use less primary combustion air in order to maintain the pulverized refined coal in a suspended condition within the feeder pipes of a coal burner compared to the minimum quantity of air required to maintain pulverized coal from the initial coal feedstock in a suspended condition within the feeder pipes. Reducing the primary combustion air reduces the amount of oxygen in the primary combustion zone that would otherwise be available for converting fuel nitrogen into NOx. Instead, more of the fuel nitrogen is converted into N2. Reducing the primary combustion air also reduces the temperature of the core flame, reducing thermal NOx formation.Type: ApplicationFiled: July 30, 2008Publication date: February 4, 2010Applicant: HEADWATERS ENERGY SERVICES CORPORATIONInventors: Rafic Minkara, N. Stan Harding
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Publication number: 20100024693Abstract: A fossil-fuel-fired system, which includes an emissions-control-agent dispenser, a furnace, an emissions monitor and, optionally, a controller, is disclosed. The emissions-control-agent dispenser provides a prescribed amount of organic-emissions-control agent, such as, for example, an opacity-control agent to the fossil-fuel-fired system. The furnace includes an exhaust communicating with the atmosphere. The emissions monitor is capable of measuring at least one property of the flue-gas communicated through the exhaust to the atmosphere. For example, when an organic-emissions-control agent is an opacity-control agent, the emissions monitor has the capability of at least measuring opacity. When included, the controller communicates with at least the emissions-control-agent dispenser and the emissions monitor.Type: ApplicationFiled: October 12, 2009Publication date: February 4, 2010Inventors: Gary W. Allen, John T. Joyce, JR.
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Publication number: 20100006013Abstract: A process for energy recovery and transfer including: warming fresh air in a heat recovery and pressure control unit; feeding waste feed and the warm fresh air into a processor; reducing a moisture content of the waste feed by breaking the waste feed into a fuel powder in the warm fresh air in the processor; filtering contaminated air through an initial filter to remove the fuel powder from the contaminated air; pre-heating the contaminated air in the heat recovery and pressure control unit; raising the temperature of the pre-heated contaminated air in a chamber; passing the chamber discharge air through the heat recovery and pressure control unit to pre-heat contaminated air passing on to the chamber and to warm fresh air passing on to the processor; and filtering terminal air through a terminal filter to remove particles from the terminal air.Type: ApplicationFiled: July 14, 2009Publication date: January 14, 2010Inventor: Patrick Potter
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Patent number: 7640872Abstract: Combustion residue can be partially melted and/or sintered in the combustion bed of a grate furnace system. By returning the unmelted and/or unsintered combustion residue, completely sintered inert granulates are obtained.Type: GrantFiled: October 14, 2005Date of Patent: January 5, 2010Assignee: Martin GmbH für Umwelt- und EnergietechnikInventors: Johannes Martin, Oliver Gohlke
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Publication number: 20090320726Abstract: A system when installed in-line with a pollution source provides reduction and/or complete combustion of harmful emissions generated there from. Such emissions including (but not limited to) compounds such as oxides of nitrogen, hydrocarbons, carbon monoxide, odors, organic and inorganic particulates. The pollution source can be of any type, such as smoke from a smokestack, engine exhaust, etc. The re-burner system is of very simple construction, is extremely energy efficient and does not require any moving parts or maintenance, respectively.Type: ApplicationFiled: May 30, 2008Publication date: December 31, 2009Inventor: Ronald Everett Loving
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Publication number: 20090288584Abstract: Solid combustible waste materials are converted into highly efficient fuel by subjecting such materials to size reduction in suitable size-reducing equipment. The last piece of the equipment is a mill which pulverizes the waste materials into fine particles having a high surface to mass ratio and forming a highly efficient fuel when these particles are directly injected into a combustion reactor operating at high temperature.Type: ApplicationFiled: May 21, 2008Publication date: November 26, 2009Inventors: Theodora Alexakis, Jon William Cofield, Platon Manoliadis, Eugene Ellis Nolting, Peter George Tsantrizos
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Patent number: 7618255Abstract: A catalytic combustion apparatus is equipped with a reactor for catalytically burning a gas to be treated containing a combustible organic compound, which further comprises a condensate forming means for condensing a part of a gas after reaction in the reactor, to form a condensate, and a pH measuring means for measuring a pH of the resultant condensate. It is preferred that the catalytic combustion apparatus still further comprise a temperature adjusting means for adjusting a temperature of at least a catalyst-packed portion of the reactor based on data measured by the pH measuring means.Type: GrantFiled: January 20, 2004Date of Patent: November 17, 2009Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Hideyasu Takezawa, Tomohiko Mawatari, Yasuhiro Kabu
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Patent number: 7553463Abstract: Methods by which new or used boilers or furnaces ranging from small industrial to the largest utility units that are designed for coal or oil or natural gas or shredded waste or shredded biomass firing can substantially improve their technical operation and sharply reduce their capital and operating costs by implementing component modifications and process steps that (a) minimize the adverse impacts of coal ash and slag on boiler surfaces and particulate emissions thereby also facilitating the use of oil or gas designed boilers for coal firing, (b) drastically reduce the loss of water used to transport coal in slurry form to power plants, (c) essentially eliminate the combined total nitrogen oxides (NOx), sulfur dioxide (SO2), mercury (Hg), trace metals, and carbon dioxide (CO2) emissions, (d) separate and permanently sequester carbon dioxide released during combustion and (e) improve the coal and solid fuel combustion efficiency.Type: GrantFiled: December 28, 2007Date of Patent: June 30, 2009Inventor: Bert Zauderer
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Publication number: 20090126608Abstract: A system, apparatus and method for the combustion of metals and other fuels are provided. The system can include: a fuel combustion apparatus including a combustor having a combustion chamber for burning ground particles from a fuel charge, and a fuel supply apparatus for supplying the ground particles of fuel from the fuel charge to the combustor. The fuel supply system can include a fuel charge holder assembly to house and store the fuel charge, a grinder assembly including a grinder housed within the charge holder assembly and configured to pulverize the fuel charge to produce a combustible fuel to be consumed in the combustion chamber, and a fuel charge linear feed assembly including a piston in contact with the fuel charge within the charge holder assembly to selectively bias the fuel charge into the grinder to thereby a control consumption rate of the fuel charge.Type: ApplicationFiled: July 25, 2007Publication date: May 21, 2009Applicant: General Vortex Energy, Inc.Inventors: Anatoli Borissov, Alexander Borissov, Alexei Jirnov, Michael Jirnov
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Publication number: 20090125144Abstract: The IT and FT values for coal and coke samples can be accurately predicted by applying the following equations to determined ST and HT temperatures: For reducing atmospheres: IT=C1×ST?C2×HT+C3 FT=C4×HT?C5×ST+C6 For oxidizing atmospheres: IT=C7×ST?C8×HT+C9 FT=C10×HT?C11×ST+C12 Where; IT is the initial deformation temperature; ST is the softening temperature; HT is the hemispherical temperature; FT is the fluid temperature; and C1-C12 are constants determined by multi-linear regression coefficient analytical techniques on a collection of data.Type: ApplicationFiled: November 9, 2007Publication date: May 14, 2009Inventor: John T. Riley
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Patent number: 7507083Abstract: Processes and compositions are provided for decreasing emissions of mercury upon combustion of fuels such as coal. Various sorbent compositions are provided that contain components that reduce the level of mercury and/or sulfur emitted into the atmosphere upon burning of coal. In various embodiments, the sorbent compositions are added directly to the fuel before combustion; are added partially to the fuel before combustion and partially into the flue gas post combustion zone; or are added completely into the flue gas post combustion zone. In preferred embodiments, the sorbent compositions comprise a source of halogen and preferably a source of calcium. Among the halogens, iodine and bromine are preferred. In various embodiments, inorganic bromides make up a part of the sorbent compositions.Type: GrantFiled: March 16, 2006Date of Patent: March 24, 2009Inventor: Douglas C Comrie
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Patent number: 7476372Abstract: A method for reducing acid gases in a flue gas, the method comprising reacting biosolids comprising a scrubbing agent with a flue gas comprising an acid gas, thereby reducing the amount of acid gas in the flue gas is disclosed. Also disclosed is a flue gas scrubbing process comprising: combusting a fossil fuel and biosolids comprising a scrubbing agent, thereby producing a flue gas comprising an acid gas, wherein the flue gas has a reduced amount of acid gas compared with flue gas produced from the combustion of the fossil filet alone. A flue gas scrubbing process comprising providing a stream of biosolids that includes a hydroxide or an oxide of a Group IA or IIA element, providing a flue gas comprising an acid gas, and reacting the biosolids stream with the flue gas so as to reduce the amount of acid gas in the flue gas is also disclosed.Type: GrantFiled: June 28, 2006Date of Patent: January 13, 2009Assignee: Holloman CorporationInventor: Eric Prim
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Patent number: 7468170Abstract: Sorbent compositions for coal contain nitrogenous components that reduce the level of mercury and/or sulfur emitted into the atmosphere upon combustion. The sorbent compositions are added directly to the fuel before combustion; directly into the fireball during combustion; are added to the fuel before combustion and into the flue gas post combustion zone; or are added completely into the flue gas post combustion zone, preferably where the flue gas temperature is at least 500° C. The sorbent compositions comprise a source of nitrate ions, a source of nitrite ions, or a combination of nitrate and nitrite sources. The sorbents are added as solids or as solutions in water. In various embodiments, the sorbent compositions further comprise a source of halogen such as bromide.Type: GrantFiled: December 20, 2006Date of Patent: December 23, 2008Inventor: Douglas C Comrie
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Publication number: 20080295749Abstract: A recycling furnace and method are provided for processing potentially explosive precious metal-containing materials having organic fractions that combust with great energy, the furnace including a switching facility for alternating operation of a burning-off chamber of the furnace between: (A) pyrolysis or carbonization under protective furnace gas in an atmosphere comprising maximally 6 wt-% oxygen, and (B) oxidative combustion of the organic fractions including carbon. The furnace has indirect heating and a control that determines the end of the pyrolysis or carbonization by a sensor and controls the switching facility to supply air or oxygen to the interior of the furnace. Steps (A) and (B) are carried out sequentially in the furnace chamber, wherein neither the batch is changed, nor the furnace is opened. After the end of step (A) is determined, step (B) proceeds right after the pyrolysis or carbonization by supplying air or oxygen.Type: ApplicationFiled: March 27, 2008Publication date: December 4, 2008Applicant: W.C. HERAEUS GMBHInventors: Christian NOWOTTNY, Horst MEYER, Matthias GREHL, Dieter SCHAFER, Hans-Joachim ALT, Wilhelm GLAB
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Method and Apparatus for High Temperature Heat Treatment of Combustible Material in Particular Waste
Publication number: 20080282946Abstract: An apparatus (1) for high temperature heat treatment of combustible material comprising a pyrolysis chamber (41) and a combustion chamber (42). The full combustion of the combustible material produces gas at high temperature that is sent to the pyrolysis chamber in order to raise the temperature of pyrolysis. This associated to the introducing water vapour, through a duct (6), and of air, through a duct (7), in pyrolysis chamber (41) produce semiwater gas that is then burnt in combustion chamber (42) by feeding a current (8) of a fluid containing oxygen to raise the combustion temperature in order to carry out the process to temperature that assures the molecular break of the totality of the toxic substances.Type: ApplicationFiled: June 3, 2005Publication date: November 20, 2008Inventor: Enzo Morandi -
Patent number: 7435400Abstract: A method for increasing the nitrogen oxide emissions by either removing or modifying fuel rich nitrogen oxide (NOx) reduction processes thereby improving combustion efficiencies especially with low volatile low sulfur coals, and remove unburned carbon, reduce sulfur dioxide and reducing carbon dioxide emissions, while using post-primary combustion urea or ammonia injection with or without a reburn fuel NOx reducing process to restore NOx to regulated emission levels. Furthermore, adding lime or limestone to the urea or ammonia solution to further reduce SO2 and to increase the concentration of the carbon free fly ash to cementitious concentrations. Furthermore, by proper number and disposition of the injectors in the post combustion zone and by further water diluting the mixture, this NOx reduction process is effective at substantially higher gas temperatures than conventional Selective Non-Catalytic NOx Reduction and with no ammonia slip. This method significantly increases the profitability of power plants.Type: GrantFiled: January 30, 2007Date of Patent: October 14, 2008Inventor: Bert Zauderer
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Patent number: 7430969Abstract: A process for removal of sulfur dioxide from a flue gas. An alkaline admixture is coated with a coating agent that improves dispersability and delays calcination of the alkaline admixture within a combustion zone and results in a coated alkaline admixture. The coated alkaline admixture is introduced to the boiler to create a reaction that reduces the amount of sulfur dioxide from the flue gas.Type: GrantFiled: November 22, 2005Date of Patent: October 7, 2008Assignee: Omni Materials, Inc.Inventors: Donald H. Stowe, Jr., Ward S. Blakefield
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Publication number: 20080223269Abstract: A method for torrefaction of wood which includes providing a first endless conveyor belt; heating the first endless belt; and positioning a planar wood product on the first belt to heat the wood product by conduction to achieve torrefaction. Other forms provide a second endless belt that disposed in sandwich relation to wood to be torrefied. Some embodiments of the method provide a metal chamber having opposed planar sides dimensioned and configured for receiving a wood sheet with the respective opposed sides of the wood sheet in intimate thermal contact with respective opposed sides of the metal chamber. Other embodiments include the apparatus for torrefaction of an associated wood sheet.Type: ApplicationFiled: March 18, 2008Publication date: September 18, 2008Inventor: John A. Paoluccio
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Patent number: 7384615Abstract: A method of decreasing pollutants produced in a combustion process. The method comprises combusting coal in a combustion chamber to produce at least one pollutant selected from the group consisting of a nitrogen-containing pollutant, sulfuric acid, sulfur trioxide, carbonyl sulfide, carbon disulfide, chlorine, hydroiodic acid, iodine, hydrofluoric acid, fluorine, hydrobromic acid, bromine, phosphoric acid, phosphorous pentaoxide, elemental mercury, and mercuric chloride. Oil shale particles are introduced into the combustion chamber and are combusted to produce sorbent particulates and a reductant. The at least one pollutant is contacted with at least one of the sorbent particulates and the reductant to decrease an amount of the at least one pollutant in the combustion chamber. The reductant may chemically reduce the at least one pollutant to a benign species. The sorbent particulates may adsorb or absorb the at least one pollutant.Type: GrantFiled: December 2, 2004Date of Patent: June 10, 2008Assignee: Battelle Energy Alliance, LLCInventors: Richard D. Boardman, Robert A. Carrington
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Patent number: 7357903Abstract: An organically complexed nanocatalyst composition is applied to or mixed with coal prior to or upon introducing the coal into a coal burner in order to catalyze the removal of coal nitrogen from the coal and its conversion into nitrogen gas prior to combustion of the coal. This process leads to reduced NOx production during coal combustion. The nanocatalyst compositions include a nanoparticle catalyst that is made using a dispersing agent that can bond with the catalyst atoms. The dispersing agent forms stable, dispersed, nano-sized catalyst particles. The catalyst composition can be formed as a stable suspension to facilitate storage, transportation and application of the catalyst nanoparticles to a coal material. The catalyst composition can be applied before or after pulverizing the coal material or it may be injected directly into the coal burner together with pulverized coal.Type: GrantFiled: May 16, 2005Date of Patent: April 15, 2008Assignee: Headwaters Heavy Oil, LLCInventors: Bing Zhou, Sukesh Parasher, Jeffrey J. Hare, N. Stanley Harding, Stephanie E. Black, Kenneth R. Johnson
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Patent number: 7350471Abstract: An improved combustion method and corresponding apparatus is disclosed, where the method includes oxidizing a fuel in a combustion chamber with an oxidizing stream including an air stream and a first recycled flue gas stream and mixing a produced hot flue gas stream with a second recycled flue gas stream to form reduced temperature flue gas stream which can be used directly in a power generator or to heat a reactor. The method and apparatus allow flow rates of the streams to be adjusted so that temperatures in the combustion chamber and in the heat transfer unit or units of the power generator or reactor can be kept below temperature that would thermally damage the combustion chamber, heat transfer unit or units or the reactors.Type: GrantFiled: March 1, 2005Date of Patent: April 1, 2008Assignee: Kalex LLCInventor: Alexander I. Kalina
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Patent number: 7323021Abstract: Sulphur control in fluidized bed combustion systems often involves adding a source of calcium to the combustor so that the calcium may combine with the sulphur. Ash resulting from such combustion often contains a significant amount of calcium which does not combine with the sulphur compounds. This invention teaches a method of reactivating that ash by grinding the ash in a positive transport grinding mill with water. The grinder causes the ash to simultaneously undergo grinding and hydration to convert the calcium to calcium hydroxide. Advantageously drying agents are added to the ground hydrated ash after grinding to facilitate the formation of acceptably crumbly pellets thereby increasing the amount of calcium available to react with the sulphur. A particularly advantageous aspect of the invention involves the use of wet coal slurries which are otherwise waste products as the source of water to be ground with the ash. The coal content of the slurry then forms additional fuel for the combustion process.Type: GrantFiled: February 12, 2002Date of Patent: January 29, 2008Inventors: Olev Trass, Eduardo Gandolfi, Edward John Anthony
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Patent number: 7318382Abstract: There is provided a method of incinerating a waste material to process incineration residues produced in a gasification furnace easily with existing equipment. A combustible gas generated when a waste material A is dry-distilled in a gasification furnace 1 is introduced into a combustion furnace 3 and combusted therein. The combustible gas is generated in the gasification furnace 1 in order to keep the temperature in the combustion furnace 3 at a temperature capable of melting incineration residues. The incineration residues are charged into the combustion furnace 3 while the combustible gas is being combusted therein, and melted into a melted material B that is discharged from an outlet 3 of the combustion furnace 3 into a receptacle 33 in which the melted material B is solidified. Air supplied to an air jacket 6 and oxygen supplied to the gasification furnace 1 and the combustion furnace 3 are heated by a heat exchange with waste gases from the combustion furnace 3.Type: GrantFiled: June 7, 2001Date of Patent: January 15, 2008Assignee: Kinsei Sangyo Co., Ltd.Inventor: Masamoto Kaneko
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Publication number: 20080006188Abstract: A fuel-fired steam generation apparatus such as a boiler can produce steam at a rate higher than the maximum rate at which it can produce steam using air as the only source of oxygen for combustion, by combusting the fuel with oxidant having a higher oxygen content than air but feeding the oxidant at a volumetric flow rate lower than the rate at which maximum steam production is obtained with air as the only source of oxygen for combustion.Type: ApplicationFiled: July 6, 2006Publication date: January 10, 2008Inventors: Kuang Tsai Wu, Hisashi Kobayashi, Geoffrey Bruce Tuson, Lawrence E. Bool
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Publication number: 20070295250Abstract: The unburned carbon content of ash is reduced by entraining a stream of the ash into a stream of oxidant and combusting the unburned carbon with oxygen in the oxidant.Type: ApplicationFiled: June 27, 2006Publication date: December 27, 2007Inventors: Lawrence E. Bool, Minish Mahendra Shah, Stephen A. Johnson
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Publication number: 20070289510Abstract: Disclosed is an apparatus for manufacturing alternative combustion fuel for an industrial boiler, which is capable of easily forming an ionic bond between water and oil, of directly conducting a combustion process using a burner without the need for a preheating process to a predetermined temperature before the combustion, and of decreasing the discharge of air pollutants, such as sulfur gas, nitrogen gas, carbon monoxide, carbon dioxide, and dioxin.Type: ApplicationFiled: August 18, 2006Publication date: December 20, 2007Inventor: Soo-Hwan Park
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Patent number: 7302897Abstract: A system for disposing of municipal solid waste provides commercially-available equipment that is modified to initially remove identifiable unwanted components from the waste, and then chop the waste into small pieces of a size suitable for handling, separation and combustion. The moisture content of the waste is reduced in a closed system by passing dry air through the waste in a confined space to absorb moisture and produce moist air, which is then dehumidified via refrigeration equipment. The dehumidified air is recycled through the waste repeatedly through the closed system until the water content has reached the predetermined amount. The waste is stored in a bunker for later use or is immediately combusted in a two-step process by first gasifying the dried waste to produce combustible syngas and then immediately or later combusting the gas in a gas turbine or other engine to produce electricity that is partly used to power the process and partly sold commercially.Type: GrantFiled: June 7, 2004Date of Patent: December 4, 2007Inventors: Richard B. Pallett, Warren Hyland
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Patent number: 7276217Abstract: A process for mitigation of fouling deposits within a combustion zone, capturing of toxic metal emissions, and reduction of visible sulfur emissions attributable to sulfuric acid mist during coal combustion. SO3 formed during coal combustion is reduced by the addition to the coal of raw, unprocessed magnesium-containing minerals such as magnesite ore or brucite ore. The minerals are pulverized to a fine particle size and combined with pulverized coal to provide a mixture of the particles. The mixture is combusted and the ore particles calcine and decrepitate to very fine magnesium oxide particles that have a significant particle surface area. The magnesium oxide particles react with the SO3 produced during combustion of the coal and also capture toxic metals to reduce the quantity of undesirable stack discharge components.Type: GrantFiled: August 16, 2005Date of Patent: October 2, 2007Assignee: Premier Chemicals, LLCInventors: Jerrold E. Radway, Thomas M. Miller
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Patent number: 7273015Abstract: A system for combustion and removal of residual carbon within fly ash particles in which the fly ash particles are fed into an array of process units for combustion. The fly ash particles are subjected to heat and motive air such that as the fly ash particles pass through the particulate bed, they are heated to a sufficient temperature to cause the combustion of the residual carbon within the particles. The fly ash particles thereafter are conveyed in a dilute phase for further combustion through the reactor chamber away from the particulate bed and exhausted to an ash capture. The fly ash is then separated from the exhaust air that conveys the ash in its dilute phase with the air being further exhausted and the captured fly ash particles being fed to a feed accumulator for re-injection to the reactor chamber or discharge for further processing.Type: GrantFiled: March 31, 2006Date of Patent: September 25, 2007Assignee: Consolidated Engineering Company, Inc.Inventors: Paul M. Crafton, James L. Lewis, Jr., William Thome
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Patent number: 7265254Abstract: Chlorine-containing waste is processed inside a heating device, an alkali metal compound and a calcium compound are given into the heating device while the temperature of a solid phase inside the heating device is maintained at 400 to 1500° C., chlorine that is contained in the chlorine-containing waste and that has not been bound by the alkali metal compound is bound in the solid phase by the calcium compound, and chlorine is converted into alkali metal chloride from calcium chloride generated in the course of the processing of the chlorine-containing waste.Type: GrantFiled: July 30, 2002Date of Patent: September 4, 2007Assignee: Taiheiyo Cement CorporationInventors: Yasushi Yamamoto, Hisanori Aoyama, Tomohisa Yoshikawa, Takemi Aizawa, Takamiki Tamashige, Norihiko Misaki, Michio Matsuno, Yoshimasa Muraoka
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Patent number: 7263933Abstract: A method for processing waste material into fuel or other useful substances without polluting the air comprising the steps of: a. Introducing waste material into a storage chamber which allows the liquid to drain into a tank, b. Moving the waste to a storage chamber where it is burned, c. Moving the emissions and dust to a cleaning and burning chamber where they are further condensed, Or a. Pasteurizing sludge and raw sewage and using the gases produced for heat energy, b. Forming a solid of the liquid substances by adding ground corn and/or millet to them and using the solid for fuel.Type: GrantFiled: July 31, 2003Date of Patent: September 4, 2007Inventor: Caius E. Ebbufoama
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Patent number: 7261047Abstract: A method of operating a combustion process in a cyclone burner, after start-up thereof, is provided. A fuel and a combustion gas is fed into a combustion chamber of the cyclone burner. The velocity of the combustion gas is kept between a lower and an upper limiting gas velocity. The stoichiometric condition (sub- or over-stoichiometric) is maintained by controlling the amount of fed oxygen to the amount of fed fuel. A shift is made to the other stoichiometric condition while preventing the combustion gas from obtaining a velocity outside the range defined by the lower and upper limiting gas velocity.Type: GrantFiled: May 21, 2003Date of Patent: August 28, 2007Assignee: TPS Termiska Processer ABInventor: Boo Ljungdahl
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Patent number: 7182028Abstract: A system for the pyrolization of waste has a combustion chamber with a fuel inlet and a hot gas outlet, a pyrolization chamber separated from the combustion chamber, and a conveyor means positioned within the pyrolization chamber for moving waste from the waste inlet through the pyrolization chamber. The pyrolization chamber is connected to the hot gas outlet of the combustion chamber. The pyrolization chamber has a waste inlet and pyrolized waste outlet. A plurality of radiant tubes are positioned within the pyrolization chamber adjacent to the conveyor so as to heat the waste on the conveyor.Type: GrantFiled: January 31, 2005Date of Patent: February 27, 2007Inventor: Warren E. White