Treating Fuel Constituent Or Combustion Product Patents (Class 110/342)
  • Publication number: 20100281878
    Abstract: The invention provides a hybrid integrated gasification combined cycle (IGCC) plant for carbon dioxide emission reduction and increased efficiency where the syngas is maintained as a temperature above a tar condensation temperature of a volatile matter in the syngas. The invention also provides methods and equipment for retrofitting existing IGCC plants to reduce carbon dioxide emissions, increase efficiency, reduce equipment size and/or decrease the use of water, coal or other resources.
    Type: Application
    Filed: June 13, 2008
    Publication date: November 11, 2010
    Applicant: WORMSER ENERGY SOLUTIONS, INC.
    Inventor: Alex Wormser
  • Publication number: 20100261127
    Abstract: A combustion process wherein a fuel, a comburent and a component B), sulphur or sulphur containing compounds, are fed to the combuster in an amount to have a molar ratio B ‘/AI?0.5, wherein: B’ is the sum by moles between the amount of sulphur present in component B)+the amount of sulphur (component BII)) contained in the fuel, AI is the sum by moles between the amount of alkaline and/or alkaline-earth metals (component AII)) contained in the fuel+the amount of the alkaline and/or alkaline earth metals (component A)) in the form of salts and/or oxides contained in component B), being the combustor isothermal and flameless.
    Type: Application
    Filed: November 27, 2008
    Publication date: October 14, 2010
    Applicant: ITEA S.p.A.
    Inventors: Massimo Malavasi, Grazia Di Salvia, Edoardo Rossetti
  • Publication number: 20100261126
    Abstract: A combustion process wherein a fuel, a comburent and component A) are fed to a combustor, component A), comprising low-melting salts and/or oxides having a melting temperature ?1,450 K, the ratio by moles A?/(A??A?)?0.01, being: A? the sum by moles between the amount of metals, under the form of low-melting salts and/or low-melting oxides present in the component A) and the amount of metals under the form of the low-melting salts and/or low-melting oxides or their low-melting mixtures, contained in the fuel, A? is the sum of the amount of all the metals contained in the fuel and of those contained in component A), in which the combustor is isothermal type and flameless.
    Type: Application
    Filed: November 27, 2008
    Publication date: October 14, 2010
    Inventors: Massimo Malavasi, Grazia Di Salvia, Edoardo Rossetti
  • Publication number: 20100251946
    Abstract: A system, apparatus and method for the combustion of metals and other fuels are provided. The system can include a fuel combustion apparatus including a combustor having a combustion chamber for burning ground particles from a fuel charge, and a fuel supply apparatus for supplying the ground particles. The fuel supply system can include a fuel charge holder assembly to house and store the fuel charge, a grinder assembly including a grinder configured to pulverize the fuel charge to produce a combustible fuel, and a fuel charge linear feed assembly including a piston in contact with the fuel charge to selectively bias the fuel charge into the grinder to control the consumption rate. Exhaust from the combustion chamber can be used in the incineration of radioactive, chemical and mixed hazardous materials, and in the propulsion of a vehicle in both an air or water environment.
    Type: Application
    Filed: June 17, 2010
    Publication date: October 7, 2010
    Applicant: GENERAL VORTEX ENERGY, INC.
    Inventors: Anatoli Borissov, Alexander Borissov, Michael Jirnov
  • Patent number: 7806090
    Abstract: An apparatus that extracts energy from processed agriculture residue (PAR) such as dried distiller grains or rapeseed as a biomass fuel having about 12% by weight or less moisture combusted in a vertically elongated combustion chamber having at least one suspension burner that projects a flame down a longitudinal axis of combustion chamber for transferring heat to heat collection surface located radially from the flame, an exhaust opening vertically spaced from a distal end of the flame containment portion and vertically spaced lower of a substantial majority of the heat collection surface, and a temperature modulator that supplies a cooling air. A method of extracting energy from PAR fuel is disclosed.
    Type: Grant
    Filed: January 28, 2008
    Date of Patent: October 5, 2010
    Inventors: John Curtis McBurney, Sr., Henry Christopher Balance, Raymond C. Ganga
  • Patent number: 7802528
    Abstract: Apparatus for the pyrolysis of solid waste material includes a thermal reactor including an elongate hollow housing with a reaction chamber disposed within the housing. The thermal reactor is vertically oriented in order to cause solid waste material fed thereinto to pass through said reaction chamber by the force of gravity and a plurality of vanes are disposed for both conducting heat into said reactor chamber and for tumbling said solid waste material as said solid waste material passes through said reaction chamber.
    Type: Grant
    Filed: May 28, 2008
    Date of Patent: September 28, 2010
    Assignee: Rainbow Conversion Technologies, LLC
    Inventors: Bruce Shuman, Jerry Moffatt, Bruce Atwell, Robert J. Romacly, Glenn A. Romacly
  • Publication number: 20100219271
    Abstract: Disclosed is a feed system for a gasifier including a grinding mechanism capable of grinding a feedstock into particles of desired particle sizes. The particle sizes include solids particles larger than a first threshold size and raw fines particles smaller than a second threshold size. At least one solids separation device is capable of separating the solids particles from the fines particles and at least one solids conduit conveys the solids particles to a gasification plant while the fines particles are also conveyed to the gasification plant. Further disclosed is a method for feeding stock into a gasifier including conveying a feedstock into a grinding mechanism and grinding the feedstock into particles of desired sizes. Solids particles larger than a first threshold size are separated from fines particles smaller than a second threshold size and the solids particles and the fines particles are conveyed toward the gasification plant.
    Type: Application
    Filed: February 27, 2009
    Publication date: September 2, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Steven Craig Russell, Aaron John Avagliano
  • Patent number: 7775166
    Abstract: A process for improving the operation of combustors includes the steps of burning a carbonaceous fuel in a combustor system and determining combustion conditions within the combustor system that can benefit from a targeted treatment additive, wherein the determinations are made by calculation including computational fluid dynamics and observation. The process further includes locating introduction points in the combustor system where introduction of the targeted treatment additive could be accomplished. Based on the previous steps, a treatment regimen for introducing the targeted treatment additive to locations within the combustor system results in one or more benefits selected from the group consisting of reducing the opacity of plume, improving combustion, reducing slag, reducing LOI and/or unburned carbon, reducing corrosion, and improving electrostatic precipitator performance. The targeted treatment additive comprises an alloy represented by the following generic formula (Aa)n(Bb)n(Cc)n(Dd)n(. . .
    Type: Grant
    Filed: March 16, 2007
    Date of Patent: August 17, 2010
    Assignee: Afton Chemical Corporation
    Inventors: Allen A. Aradi, Joseph W. Roos, Michael W. Meffert
  • Publication number: 20100199722
    Abstract: The invention relates to a method of combustion in a furnace provided with a burner comprising an inlet for oxidizer comprising between 10% and 30% of oxygen and an inlet for fuel terminating in the furnace outside the oxidizer inlet and at a distance therefrom of between 0.3 and 4 times the equivalent diameter of the oxidizer inlet, said oxidizer entering the furnace at a speed of between 10 and 60 m/s. This method permits a significant reduction in nitrogen oxide emissions and is suitable for glass furnaces in particular.
    Type: Application
    Filed: June 5, 2008
    Publication date: August 12, 2010
    Applicants: SAINT-GOBAIN EMBALLAGE, SAINT-GOBAIN GLASS FRANCE
    Inventors: David Galley, Paula Goncalves-Ferreira, Laurent Pierrot
  • Publication number: 20100199896
    Abstract: The present invention discloses a method for increasing combustion efficiency, which comprises steps of: providing a combustible material with the components thereof having an identical ignition point, and placing the combustible material in a combustion space; measuring an ambient temperature of the combustion space, and predetermining a first temperature higher than the ambient temperature; heating the combustible material to the first temperature in a non-combustion way; supplying to the combustion space a combustion-supporting gas having a second temperature higher than the first temperature, and the combustion-supporting gas is air; and igniting the combustible material to be burned in the combustion space.
    Type: Application
    Filed: April 20, 2010
    Publication date: August 12, 2010
    Inventors: Wen-Hsiung PAN, Juan-Yu PAN
  • Patent number: 7758827
    Abstract: Sorbent components containing calcium, alumina, silica, and halogen are used in combination during coal combustion to produce environmental benefits. Sorbents are added to the coal ahead of combustion and/or are added into the flame or downstream of the flame, preferably at minimum temperatures to assure complete formation of the refractory structures that result in various advantages of the methods. When used together, the components ? reduce emissions of mercury and sulfur; ? reduce emissions of elemental and oxidized mercury; ? increase the efficiency of the coal burning process through de-slagging of boiler tubes; ? increase the level of Hg, As, Pb, and/or Cl in the coal ash; ? decrease the levels of leachable heavy metals (such as Hg) in the ash, preferably to levels below the detectable limits; and ? make a highly cementitious ash product.
    Type: Grant
    Filed: March 16, 2006
    Date of Patent: July 20, 2010
    Assignee: NOx II, Ltd.
    Inventor: Douglas C. Comrie
  • Publication number: 20100154690
    Abstract: A method is provided for injecting a substance into a boiler of a garbage incineration plant using a gaseous propellant, the substance being conducted, starting from at least one distributor, via lines which branch off from the distributor, in each case to a nozzle which is assigned to the respective line and by means of which the substance and the propellant are injected into the boiler. The substance quantity to be conducted to the respective nozzle is set in the distributor. The substance and the propellant are combined upstream of the branch-off with the respective line.
    Type: Application
    Filed: June 22, 2009
    Publication date: June 24, 2010
    Inventor: Roland Halter
  • Publication number: 20100151397
    Abstract: Method of controlling the operation of a combustion device to provide safe and reliable operation while reducing NOx emission that includes providing a flow of fuel and diluent at a determined volume ratio to a flame in the combustion device; providing a flame stability sensor to generate a measurement of a characteristic of the flame, providing a flow measurement for each of the fuel and diluent, and controlling the determined volume ratio of fuel:diluent using the measurement from the flame stability sensor and/or flow measurements. A combustion system incorporating this method also is included.
    Type: Application
    Filed: December 14, 2009
    Publication date: June 17, 2010
    Applicant: ExxonMobile Research and Engineering Company
    Inventors: John T. FARRELL, San CHHOTRAY, Gary T. DOBBS, Manuel S. ALVAREZ, Patrick D. SCHWEITZER
  • Patent number: 7731781
    Abstract: The invention provides methods and apparatuses for removing aerosols and, in some cases, vapor phase contaminants, such as mercury, from a gas stream. One method is directed to the removal of additional aerosols from a gas stream from which aerosols have previously been removed by using a screen in combination with a primary aerosol collection device. Another method is directed to the removal of both aerosols and vapor phase contaminants by using a sorbent in combination with a screen. Another method is directed to the removal of vapor phase contaminants by using a catalyst to convert the contaminant to a form that is more easily removed from the gas stream and optionally injecting a chemical to increase the rate of conversion. The invention also provides various apparatuses for use in performing the various methods of the invention.
    Type: Grant
    Filed: September 14, 2007
    Date of Patent: June 8, 2010
    Assignee: Electric Power Research Institute, Inc.
    Inventors: Mark Simpson Berry, Ramsay Chang
  • Patent number: 7708964
    Abstract: Pollution control substances may be formed from the combustion of oil shale, which may produce a kerogen-based pyrolysis gas and shale sorbent, each of which may be used to reduce, absorb, or adsorb pollutants in pollution producing combustion processes, pyrolysis processes, or other reaction processes. Pyrolysis gases produced during the combustion or gasification of oil shale may also be used as a combustion gas or may be processed or otherwise refined to produce synthetic gases and fuels.
    Type: Grant
    Filed: July 27, 2006
    Date of Patent: May 4, 2010
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Richard D. Boardman, Robert A. Carrington
  • Patent number: 7694636
    Abstract: A furnace includes: a furnace housing; a perforated tray mounted in the furnace housing; and a stirring rod disposed rotatably on the perforated tray. The stirring rod has top and bottom ends, two opposite lateral ends, a middle portion, and opposite first and second portions, each of which extends from the middle portion to a respective one of the lateral ends. Each of the first and second portions has an inclined face that extends between the top and bottom ends of the stirring rod from the respective one of the lateral ends toward the middle portion of the stirring rod, that is inclined relative to the perforated tray, and that faces toward the perforated tray.
    Type: Grant
    Filed: August 30, 2007
    Date of Patent: April 13, 2010
    Assignee: Suncue Company Ltd.
    Inventor: Jung-Lang Lin
  • Publication number: 20100024697
    Abstract: A fossil-fuel-fired system, which includes an emissions-control-agent dispenser, a furnace, an emissions monitor and, optionally, a controller, is disclosed. The emissions-control-agent dispenser provides a prescribed amount of organic-emissions-control agent, such as, for example, an opacity-control agent to the fossil-fuel-fired system. The furnace includes an exhaust communicating with the atmosphere. The emissions monitor is capable of measuring at least one property of the flue-gas communicated through the exhaust to the atmosphere. For example, when an organic-emissions-control agent is an opacity-control agent, the emissions monitor has the capability of at least measuring opacity. When included, the controller communicates with at least the emissions-control-agent dispenser and the emissions monitor.
    Type: Application
    Filed: October 12, 2009
    Publication date: February 4, 2010
    Inventors: Gary W. Allen, John T. Joyce, JR.
  • Publication number: 20100024698
    Abstract: An initial coal feedstock comprised of primary or second coal is cleaned so as to reduce its ash content by at least about 20% in order to yield a refined coal product that produces fewer NOx emissions. The reduced NOx emissions result primarily from the ability to use less primary combustion air in order to maintain the pulverized refined coal in a suspended condition within the feeder pipes of a coal burner compared to the minimum quantity of air required to maintain pulverized coal from the initial coal feedstock in a suspended condition within the feeder pipes. Reducing the primary combustion air reduces the amount of oxygen in the primary combustion zone that would otherwise be available for converting fuel nitrogen into NOx. Instead, more of the fuel nitrogen is converted into N2. Reducing the primary combustion air also reduces the temperature of the core flame, reducing thermal NOx formation.
    Type: Application
    Filed: July 30, 2008
    Publication date: February 4, 2010
    Applicant: HEADWATERS ENERGY SERVICES CORPORATION
    Inventors: Rafic Minkara, N. Stan Harding
  • Publication number: 20100024693
    Abstract: A fossil-fuel-fired system, which includes an emissions-control-agent dispenser, a furnace, an emissions monitor and, optionally, a controller, is disclosed. The emissions-control-agent dispenser provides a prescribed amount of organic-emissions-control agent, such as, for example, an opacity-control agent to the fossil-fuel-fired system. The furnace includes an exhaust communicating with the atmosphere. The emissions monitor is capable of measuring at least one property of the flue-gas communicated through the exhaust to the atmosphere. For example, when an organic-emissions-control agent is an opacity-control agent, the emissions monitor has the capability of at least measuring opacity. When included, the controller communicates with at least the emissions-control-agent dispenser and the emissions monitor.
    Type: Application
    Filed: October 12, 2009
    Publication date: February 4, 2010
    Inventors: Gary W. Allen, John T. Joyce, JR.
  • Publication number: 20100006013
    Abstract: A process for energy recovery and transfer including: warming fresh air in a heat recovery and pressure control unit; feeding waste feed and the warm fresh air into a processor; reducing a moisture content of the waste feed by breaking the waste feed into a fuel powder in the warm fresh air in the processor; filtering contaminated air through an initial filter to remove the fuel powder from the contaminated air; pre-heating the contaminated air in the heat recovery and pressure control unit; raising the temperature of the pre-heated contaminated air in a chamber; passing the chamber discharge air through the heat recovery and pressure control unit to pre-heat contaminated air passing on to the chamber and to warm fresh air passing on to the processor; and filtering terminal air through a terminal filter to remove particles from the terminal air.
    Type: Application
    Filed: July 14, 2009
    Publication date: January 14, 2010
    Inventor: Patrick Potter
  • Patent number: 7640872
    Abstract: Combustion residue can be partially melted and/or sintered in the combustion bed of a grate furnace system. By returning the unmelted and/or unsintered combustion residue, completely sintered inert granulates are obtained.
    Type: Grant
    Filed: October 14, 2005
    Date of Patent: January 5, 2010
    Assignee: Martin GmbH für Umwelt- und Energietechnik
    Inventors: Johannes Martin, Oliver Gohlke
  • Publication number: 20090320726
    Abstract: A system when installed in-line with a pollution source provides reduction and/or complete combustion of harmful emissions generated there from. Such emissions including (but not limited to) compounds such as oxides of nitrogen, hydrocarbons, carbon monoxide, odors, organic and inorganic particulates. The pollution source can be of any type, such as smoke from a smokestack, engine exhaust, etc. The re-burner system is of very simple construction, is extremely energy efficient and does not require any moving parts or maintenance, respectively.
    Type: Application
    Filed: May 30, 2008
    Publication date: December 31, 2009
    Inventor: Ronald Everett Loving
  • Publication number: 20090288584
    Abstract: Solid combustible waste materials are converted into highly efficient fuel by subjecting such materials to size reduction in suitable size-reducing equipment. The last piece of the equipment is a mill which pulverizes the waste materials into fine particles having a high surface to mass ratio and forming a highly efficient fuel when these particles are directly injected into a combustion reactor operating at high temperature.
    Type: Application
    Filed: May 21, 2008
    Publication date: November 26, 2009
    Inventors: Theodora Alexakis, Jon William Cofield, Platon Manoliadis, Eugene Ellis Nolting, Peter George Tsantrizos
  • Patent number: 7618255
    Abstract: A catalytic combustion apparatus is equipped with a reactor for catalytically burning a gas to be treated containing a combustible organic compound, which further comprises a condensate forming means for condensing a part of a gas after reaction in the reactor, to form a condensate, and a pH measuring means for measuring a pH of the resultant condensate. It is preferred that the catalytic combustion apparatus still further comprise a temperature adjusting means for adjusting a temperature of at least a catalyst-packed portion of the reactor based on data measured by the pH measuring means.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: November 17, 2009
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hideyasu Takezawa, Tomohiko Mawatari, Yasuhiro Kabu
  • Patent number: 7553463
    Abstract: Methods by which new or used boilers or furnaces ranging from small industrial to the largest utility units that are designed for coal or oil or natural gas or shredded waste or shredded biomass firing can substantially improve their technical operation and sharply reduce their capital and operating costs by implementing component modifications and process steps that (a) minimize the adverse impacts of coal ash and slag on boiler surfaces and particulate emissions thereby also facilitating the use of oil or gas designed boilers for coal firing, (b) drastically reduce the loss of water used to transport coal in slurry form to power plants, (c) essentially eliminate the combined total nitrogen oxides (NOx), sulfur dioxide (SO2), mercury (Hg), trace metals, and carbon dioxide (CO2) emissions, (d) separate and permanently sequester carbon dioxide released during combustion and (e) improve the coal and solid fuel combustion efficiency.
    Type: Grant
    Filed: December 28, 2007
    Date of Patent: June 30, 2009
    Inventor: Bert Zauderer
  • Publication number: 20090126608
    Abstract: A system, apparatus and method for the combustion of metals and other fuels are provided. The system can include: a fuel combustion apparatus including a combustor having a combustion chamber for burning ground particles from a fuel charge, and a fuel supply apparatus for supplying the ground particles of fuel from the fuel charge to the combustor. The fuel supply system can include a fuel charge holder assembly to house and store the fuel charge, a grinder assembly including a grinder housed within the charge holder assembly and configured to pulverize the fuel charge to produce a combustible fuel to be consumed in the combustion chamber, and a fuel charge linear feed assembly including a piston in contact with the fuel charge within the charge holder assembly to selectively bias the fuel charge into the grinder to thereby a control consumption rate of the fuel charge.
    Type: Application
    Filed: July 25, 2007
    Publication date: May 21, 2009
    Applicant: General Vortex Energy, Inc.
    Inventors: Anatoli Borissov, Alexander Borissov, Alexei Jirnov, Michael Jirnov
  • Publication number: 20090125144
    Abstract: The IT and FT values for coal and coke samples can be accurately predicted by applying the following equations to determined ST and HT temperatures: For reducing atmospheres: IT=C1×ST?C2×HT+C3 FT=C4×HT?C5×ST+C6 For oxidizing atmospheres: IT=C7×ST?C8×HT+C9 FT=C10×HT?C11×ST+C12 Where; IT is the initial deformation temperature; ST is the softening temperature; HT is the hemispherical temperature; FT is the fluid temperature; and C1-C12 are constants determined by multi-linear regression coefficient analytical techniques on a collection of data.
    Type: Application
    Filed: November 9, 2007
    Publication date: May 14, 2009
    Inventor: John T. Riley
  • Patent number: 7507083
    Abstract: Processes and compositions are provided for decreasing emissions of mercury upon combustion of fuels such as coal. Various sorbent compositions are provided that contain components that reduce the level of mercury and/or sulfur emitted into the atmosphere upon burning of coal. In various embodiments, the sorbent compositions are added directly to the fuel before combustion; are added partially to the fuel before combustion and partially into the flue gas post combustion zone; or are added completely into the flue gas post combustion zone. In preferred embodiments, the sorbent compositions comprise a source of halogen and preferably a source of calcium. Among the halogens, iodine and bromine are preferred. In various embodiments, inorganic bromides make up a part of the sorbent compositions.
    Type: Grant
    Filed: March 16, 2006
    Date of Patent: March 24, 2009
    Inventor: Douglas C Comrie
  • Patent number: 7476372
    Abstract: A method for reducing acid gases in a flue gas, the method comprising reacting biosolids comprising a scrubbing agent with a flue gas comprising an acid gas, thereby reducing the amount of acid gas in the flue gas is disclosed. Also disclosed is a flue gas scrubbing process comprising: combusting a fossil fuel and biosolids comprising a scrubbing agent, thereby producing a flue gas comprising an acid gas, wherein the flue gas has a reduced amount of acid gas compared with flue gas produced from the combustion of the fossil filet alone. A flue gas scrubbing process comprising providing a stream of biosolids that includes a hydroxide or an oxide of a Group IA or IIA element, providing a flue gas comprising an acid gas, and reacting the biosolids stream with the flue gas so as to reduce the amount of acid gas in the flue gas is also disclosed.
    Type: Grant
    Filed: June 28, 2006
    Date of Patent: January 13, 2009
    Assignee: Holloman Corporation
    Inventor: Eric Prim
  • Patent number: 7468170
    Abstract: Sorbent compositions for coal contain nitrogenous components that reduce the level of mercury and/or sulfur emitted into the atmosphere upon combustion. The sorbent compositions are added directly to the fuel before combustion; directly into the fireball during combustion; are added to the fuel before combustion and into the flue gas post combustion zone; or are added completely into the flue gas post combustion zone, preferably where the flue gas temperature is at least 500° C. The sorbent compositions comprise a source of nitrate ions, a source of nitrite ions, or a combination of nitrate and nitrite sources. The sorbents are added as solids or as solutions in water. In various embodiments, the sorbent compositions further comprise a source of halogen such as bromide.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: December 23, 2008
    Inventor: Douglas C Comrie
  • Publication number: 20080295749
    Abstract: A recycling furnace and method are provided for processing potentially explosive precious metal-containing materials having organic fractions that combust with great energy, the furnace including a switching facility for alternating operation of a burning-off chamber of the furnace between: (A) pyrolysis or carbonization under protective furnace gas in an atmosphere comprising maximally 6 wt-% oxygen, and (B) oxidative combustion of the organic fractions including carbon. The furnace has indirect heating and a control that determines the end of the pyrolysis or carbonization by a sensor and controls the switching facility to supply air or oxygen to the interior of the furnace. Steps (A) and (B) are carried out sequentially in the furnace chamber, wherein neither the batch is changed, nor the furnace is opened. After the end of step (A) is determined, step (B) proceeds right after the pyrolysis or carbonization by supplying air or oxygen.
    Type: Application
    Filed: March 27, 2008
    Publication date: December 4, 2008
    Applicant: W.C. HERAEUS GMBH
    Inventors: Christian NOWOTTNY, Horst MEYER, Matthias GREHL, Dieter SCHAFER, Hans-Joachim ALT, Wilhelm GLAB
  • Publication number: 20080282946
    Abstract: An apparatus (1) for high temperature heat treatment of combustible material comprising a pyrolysis chamber (41) and a combustion chamber (42). The full combustion of the combustible material produces gas at high temperature that is sent to the pyrolysis chamber in order to raise the temperature of pyrolysis. This associated to the introducing water vapour, through a duct (6), and of air, through a duct (7), in pyrolysis chamber (41) produce semiwater gas that is then burnt in combustion chamber (42) by feeding a current (8) of a fluid containing oxygen to raise the combustion temperature in order to carry out the process to temperature that assures the molecular break of the totality of the toxic substances.
    Type: Application
    Filed: June 3, 2005
    Publication date: November 20, 2008
    Inventor: Enzo Morandi
  • Patent number: 7435400
    Abstract: A method for increasing the nitrogen oxide emissions by either removing or modifying fuel rich nitrogen oxide (NOx) reduction processes thereby improving combustion efficiencies especially with low volatile low sulfur coals, and remove unburned carbon, reduce sulfur dioxide and reducing carbon dioxide emissions, while using post-primary combustion urea or ammonia injection with or without a reburn fuel NOx reducing process to restore NOx to regulated emission levels. Furthermore, adding lime or limestone to the urea or ammonia solution to further reduce SO2 and to increase the concentration of the carbon free fly ash to cementitious concentrations. Furthermore, by proper number and disposition of the injectors in the post combustion zone and by further water diluting the mixture, this NOx reduction process is effective at substantially higher gas temperatures than conventional Selective Non-Catalytic NOx Reduction and with no ammonia slip. This method significantly increases the profitability of power plants.
    Type: Grant
    Filed: January 30, 2007
    Date of Patent: October 14, 2008
    Inventor: Bert Zauderer
  • Patent number: 7430969
    Abstract: A process for removal of sulfur dioxide from a flue gas. An alkaline admixture is coated with a coating agent that improves dispersability and delays calcination of the alkaline admixture within a combustion zone and results in a coated alkaline admixture. The coated alkaline admixture is introduced to the boiler to create a reaction that reduces the amount of sulfur dioxide from the flue gas.
    Type: Grant
    Filed: November 22, 2005
    Date of Patent: October 7, 2008
    Assignee: Omni Materials, Inc.
    Inventors: Donald H. Stowe, Jr., Ward S. Blakefield
  • Publication number: 20080223269
    Abstract: A method for torrefaction of wood which includes providing a first endless conveyor belt; heating the first endless belt; and positioning a planar wood product on the first belt to heat the wood product by conduction to achieve torrefaction. Other forms provide a second endless belt that disposed in sandwich relation to wood to be torrefied. Some embodiments of the method provide a metal chamber having opposed planar sides dimensioned and configured for receiving a wood sheet with the respective opposed sides of the wood sheet in intimate thermal contact with respective opposed sides of the metal chamber. Other embodiments include the apparatus for torrefaction of an associated wood sheet.
    Type: Application
    Filed: March 18, 2008
    Publication date: September 18, 2008
    Inventor: John A. Paoluccio
  • Patent number: 7384615
    Abstract: A method of decreasing pollutants produced in a combustion process. The method comprises combusting coal in a combustion chamber to produce at least one pollutant selected from the group consisting of a nitrogen-containing pollutant, sulfuric acid, sulfur trioxide, carbonyl sulfide, carbon disulfide, chlorine, hydroiodic acid, iodine, hydrofluoric acid, fluorine, hydrobromic acid, bromine, phosphoric acid, phosphorous pentaoxide, elemental mercury, and mercuric chloride. Oil shale particles are introduced into the combustion chamber and are combusted to produce sorbent particulates and a reductant. The at least one pollutant is contacted with at least one of the sorbent particulates and the reductant to decrease an amount of the at least one pollutant in the combustion chamber. The reductant may chemically reduce the at least one pollutant to a benign species. The sorbent particulates may adsorb or absorb the at least one pollutant.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: June 10, 2008
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Richard D. Boardman, Robert A. Carrington
  • Patent number: 7357903
    Abstract: An organically complexed nanocatalyst composition is applied to or mixed with coal prior to or upon introducing the coal into a coal burner in order to catalyze the removal of coal nitrogen from the coal and its conversion into nitrogen gas prior to combustion of the coal. This process leads to reduced NOx production during coal combustion. The nanocatalyst compositions include a nanoparticle catalyst that is made using a dispersing agent that can bond with the catalyst atoms. The dispersing agent forms stable, dispersed, nano-sized catalyst particles. The catalyst composition can be formed as a stable suspension to facilitate storage, transportation and application of the catalyst nanoparticles to a coal material. The catalyst composition can be applied before or after pulverizing the coal material or it may be injected directly into the coal burner together with pulverized coal.
    Type: Grant
    Filed: May 16, 2005
    Date of Patent: April 15, 2008
    Assignee: Headwaters Heavy Oil, LLC
    Inventors: Bing Zhou, Sukesh Parasher, Jeffrey J. Hare, N. Stanley Harding, Stephanie E. Black, Kenneth R. Johnson
  • Patent number: 7350471
    Abstract: An improved combustion method and corresponding apparatus is disclosed, where the method includes oxidizing a fuel in a combustion chamber with an oxidizing stream including an air stream and a first recycled flue gas stream and mixing a produced hot flue gas stream with a second recycled flue gas stream to form reduced temperature flue gas stream which can be used directly in a power generator or to heat a reactor. The method and apparatus allow flow rates of the streams to be adjusted so that temperatures in the combustion chamber and in the heat transfer unit or units of the power generator or reactor can be kept below temperature that would thermally damage the combustion chamber, heat transfer unit or units or the reactors.
    Type: Grant
    Filed: March 1, 2005
    Date of Patent: April 1, 2008
    Assignee: Kalex LLC
    Inventor: Alexander I. Kalina
  • Patent number: 7323021
    Abstract: Sulphur control in fluidized bed combustion systems often involves adding a source of calcium to the combustor so that the calcium may combine with the sulphur. Ash resulting from such combustion often contains a significant amount of calcium which does not combine with the sulphur compounds. This invention teaches a method of reactivating that ash by grinding the ash in a positive transport grinding mill with water. The grinder causes the ash to simultaneously undergo grinding and hydration to convert the calcium to calcium hydroxide. Advantageously drying agents are added to the ground hydrated ash after grinding to facilitate the formation of acceptably crumbly pellets thereby increasing the amount of calcium available to react with the sulphur. A particularly advantageous aspect of the invention involves the use of wet coal slurries which are otherwise waste products as the source of water to be ground with the ash. The coal content of the slurry then forms additional fuel for the combustion process.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: January 29, 2008
    Inventors: Olev Trass, Eduardo Gandolfi, Edward John Anthony
  • Patent number: 7318382
    Abstract: There is provided a method of incinerating a waste material to process incineration residues produced in a gasification furnace easily with existing equipment. A combustible gas generated when a waste material A is dry-distilled in a gasification furnace 1 is introduced into a combustion furnace 3 and combusted therein. The combustible gas is generated in the gasification furnace 1 in order to keep the temperature in the combustion furnace 3 at a temperature capable of melting incineration residues. The incineration residues are charged into the combustion furnace 3 while the combustible gas is being combusted therein, and melted into a melted material B that is discharged from an outlet 3 of the combustion furnace 3 into a receptacle 33 in which the melted material B is solidified. Air supplied to an air jacket 6 and oxygen supplied to the gasification furnace 1 and the combustion furnace 3 are heated by a heat exchange with waste gases from the combustion furnace 3.
    Type: Grant
    Filed: June 7, 2001
    Date of Patent: January 15, 2008
    Assignee: Kinsei Sangyo Co., Ltd.
    Inventor: Masamoto Kaneko
  • Publication number: 20080006188
    Abstract: A fuel-fired steam generation apparatus such as a boiler can produce steam at a rate higher than the maximum rate at which it can produce steam using air as the only source of oxygen for combustion, by combusting the fuel with oxidant having a higher oxygen content than air but feeding the oxidant at a volumetric flow rate lower than the rate at which maximum steam production is obtained with air as the only source of oxygen for combustion.
    Type: Application
    Filed: July 6, 2006
    Publication date: January 10, 2008
    Inventors: Kuang Tsai Wu, Hisashi Kobayashi, Geoffrey Bruce Tuson, Lawrence E. Bool
  • Publication number: 20070295250
    Abstract: The unburned carbon content of ash is reduced by entraining a stream of the ash into a stream of oxidant and combusting the unburned carbon with oxygen in the oxidant.
    Type: Application
    Filed: June 27, 2006
    Publication date: December 27, 2007
    Inventors: Lawrence E. Bool, Minish Mahendra Shah, Stephen A. Johnson
  • Publication number: 20070289510
    Abstract: Disclosed is an apparatus for manufacturing alternative combustion fuel for an industrial boiler, which is capable of easily forming an ionic bond between water and oil, of directly conducting a combustion process using a burner without the need for a preheating process to a predetermined temperature before the combustion, and of decreasing the discharge of air pollutants, such as sulfur gas, nitrogen gas, carbon monoxide, carbon dioxide, and dioxin.
    Type: Application
    Filed: August 18, 2006
    Publication date: December 20, 2007
    Inventor: Soo-Hwan Park
  • Patent number: 7302897
    Abstract: A system for disposing of municipal solid waste provides commercially-available equipment that is modified to initially remove identifiable unwanted components from the waste, and then chop the waste into small pieces of a size suitable for handling, separation and combustion. The moisture content of the waste is reduced in a closed system by passing dry air through the waste in a confined space to absorb moisture and produce moist air, which is then dehumidified via refrigeration equipment. The dehumidified air is recycled through the waste repeatedly through the closed system until the water content has reached the predetermined amount. The waste is stored in a bunker for later use or is immediately combusted in a two-step process by first gasifying the dried waste to produce combustible syngas and then immediately or later combusting the gas in a gas turbine or other engine to produce electricity that is partly used to power the process and partly sold commercially.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: December 4, 2007
    Inventors: Richard B. Pallett, Warren Hyland
  • Patent number: 7276217
    Abstract: A process for mitigation of fouling deposits within a combustion zone, capturing of toxic metal emissions, and reduction of visible sulfur emissions attributable to sulfuric acid mist during coal combustion. SO3 formed during coal combustion is reduced by the addition to the coal of raw, unprocessed magnesium-containing minerals such as magnesite ore or brucite ore. The minerals are pulverized to a fine particle size and combined with pulverized coal to provide a mixture of the particles. The mixture is combusted and the ore particles calcine and decrepitate to very fine magnesium oxide particles that have a significant particle surface area. The magnesium oxide particles react with the SO3 produced during combustion of the coal and also capture toxic metals to reduce the quantity of undesirable stack discharge components.
    Type: Grant
    Filed: August 16, 2005
    Date of Patent: October 2, 2007
    Assignee: Premier Chemicals, LLC
    Inventors: Jerrold E. Radway, Thomas M. Miller
  • Patent number: 7273015
    Abstract: A system for combustion and removal of residual carbon within fly ash particles in which the fly ash particles are fed into an array of process units for combustion. The fly ash particles are subjected to heat and motive air such that as the fly ash particles pass through the particulate bed, they are heated to a sufficient temperature to cause the combustion of the residual carbon within the particles. The fly ash particles thereafter are conveyed in a dilute phase for further combustion through the reactor chamber away from the particulate bed and exhausted to an ash capture. The fly ash is then separated from the exhaust air that conveys the ash in its dilute phase with the air being further exhausted and the captured fly ash particles being fed to a feed accumulator for re-injection to the reactor chamber or discharge for further processing.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: September 25, 2007
    Assignee: Consolidated Engineering Company, Inc.
    Inventors: Paul M. Crafton, James L. Lewis, Jr., William Thome
  • Patent number: 7265254
    Abstract: Chlorine-containing waste is processed inside a heating device, an alkali metal compound and a calcium compound are given into the heating device while the temperature of a solid phase inside the heating device is maintained at 400 to 1500° C., chlorine that is contained in the chlorine-containing waste and that has not been bound by the alkali metal compound is bound in the solid phase by the calcium compound, and chlorine is converted into alkali metal chloride from calcium chloride generated in the course of the processing of the chlorine-containing waste.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: September 4, 2007
    Assignee: Taiheiyo Cement Corporation
    Inventors: Yasushi Yamamoto, Hisanori Aoyama, Tomohisa Yoshikawa, Takemi Aizawa, Takamiki Tamashige, Norihiko Misaki, Michio Matsuno, Yoshimasa Muraoka
  • Patent number: 7263933
    Abstract: A method for processing waste material into fuel or other useful substances without polluting the air comprising the steps of: a. Introducing waste material into a storage chamber which allows the liquid to drain into a tank, b. Moving the waste to a storage chamber where it is burned, c. Moving the emissions and dust to a cleaning and burning chamber where they are further condensed, Or a. Pasteurizing sludge and raw sewage and using the gases produced for heat energy, b. Forming a solid of the liquid substances by adding ground corn and/or millet to them and using the solid for fuel.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: September 4, 2007
    Inventor: Caius E. Ebbufoama
  • Patent number: 7261047
    Abstract: A method of operating a combustion process in a cyclone burner, after start-up thereof, is provided. A fuel and a combustion gas is fed into a combustion chamber of the cyclone burner. The velocity of the combustion gas is kept between a lower and an upper limiting gas velocity. The stoichiometric condition (sub- or over-stoichiometric) is maintained by controlling the amount of fed oxygen to the amount of fed fuel. A shift is made to the other stoichiometric condition while preventing the combustion gas from obtaining a velocity outside the range defined by the lower and upper limiting gas velocity.
    Type: Grant
    Filed: May 21, 2003
    Date of Patent: August 28, 2007
    Assignee: TPS Termiska Processer AB
    Inventor: Boo Ljungdahl
  • Patent number: 7182028
    Abstract: A system for the pyrolization of waste has a combustion chamber with a fuel inlet and a hot gas outlet, a pyrolization chamber separated from the combustion chamber, and a conveyor means positioned within the pyrolization chamber for moving waste from the waste inlet through the pyrolization chamber. The pyrolization chamber is connected to the hot gas outlet of the combustion chamber. The pyrolization chamber has a waste inlet and pyrolized waste outlet. A plurality of radiant tubes are positioned within the pyrolization chamber adjacent to the conveyor so as to heat the waste on the conveyor.
    Type: Grant
    Filed: January 31, 2005
    Date of Patent: February 27, 2007
    Inventor: Warren E. White