Burning Pulverized Fuel Patents (Class 110/347)
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Publication number: 20090025390Abstract: A method for generation of electrical power mainly from a coal based fuel, where the combustion gas is separated into a CO2 rich stream and a CO2 poor stream in a CO2 capturing unit, the CO2 poor stream is released into the surroundings, and the CO2 rich stream is prepared for deposition or export, is described.Type: ApplicationFiled: April 8, 2005Publication date: January 29, 2009Applicant: Sargas ASInventors: Tor Christensen, Henrik Fleischer, Knul Borseth
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Publication number: 20090000532Abstract: With a burner, especially pulverized coal burner, with a fuel conveying tube and a primary air tube which is concentrically arranged within it, wherein the primary air tube on the mouth discharge side terminates at a distance to the mouth opening of the fuel conveying tube, and the burner is connected, or can be connected, to a feed line which conveys pulverous fuel in dense phase, a solution is to be created which enables a low-NOX burner, which is suitable for firing the furnace of a steam generator, to be equipped with a dense phase conveyance of the fuel, without the low-NOX combustion characteristic being disadvantageously affected. This is achieved by the inside space of the primary air tube being able to be connected, or being connected, to a primary air feed line, and by the fuel conveying space, which is formed between the primary air tube and the fuel conveying tube, being able to be connected, or being connected, to the feed line which feeds pulverous fuel to the burner in dense phase.Type: ApplicationFiled: June 23, 2008Publication date: January 1, 2009Inventor: Martin EHMANN
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Patent number: 7468170Abstract: Sorbent compositions for coal contain nitrogenous components that reduce the level of mercury and/or sulfur emitted into the atmosphere upon combustion. The sorbent compositions are added directly to the fuel before combustion; directly into the fireball during combustion; are added to the fuel before combustion and into the flue gas post combustion zone; or are added completely into the flue gas post combustion zone, preferably where the flue gas temperature is at least 500° C. The sorbent compositions comprise a source of nitrate ions, a source of nitrite ions, or a combination of nitrate and nitrite sources. The sorbents are added as solids or as solutions in water. In various embodiments, the sorbent compositions further comprise a source of halogen such as bromide.Type: GrantFiled: December 20, 2006Date of Patent: December 23, 2008Inventor: Douglas C Comrie
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Publication number: 20080271657Abstract: One embodiment of the invention consists of a vertical cylindrical process heater with an overhead convection section, a radiant section containing a contiguous, helical, down flow, tubular radiant coil, and one or more top, downward fired, pulverized coal burners. A second embodiment consists of a cabin type heater having a radiant section of rectangular cross section, a contiguous vertical tube serpentine coil, an overhead convection section, and one or more bottom, horizontally fired, pulverized coal, end wall burners. A third embodiment consists of a process heater with a radiant section and overhead convection section, the radiant section having a vertical cylindrical, contiguous, helical, down-flow tubular coil, contained in a refractory lined enclosure of square cross-section. A continuous chain grate coal stoker is provided at the base of the radiant section.Type: ApplicationFiled: May 3, 2007Publication date: November 6, 2008Inventor: Alan Cross
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Publication number: 20080264310Abstract: A method of combustion for pulverized hydro-carbonaceous fuel includes the steps of injecting an oxidant/fuel stream into a burner, causing a low-pressure zone; directing a flow of a high-temperature combustion gas from a combustion chamber into the low-pressure zone in the burner; mixing the high-temperature combustion gas with the injected oxidant/fuel stream to heat the injected oxidant/fuel stream, and injecting the heated oxidant/fuel stream from the burner to the combustion chamber, wherein the oxidant/fuel stream is rapidly devolatilized and combusted in a flame that has a high temperature; sensing a combustion parameter; and based on the sensed combustion parameter, controlling combustion to achieve at least one of a desired NOx reduction and a desired distance from the burner to a flame front.Type: ApplicationFiled: November 20, 2006Publication date: October 30, 2008Applicant: Clean Combustion Technologies, LLCInventors: Zhen Jia, Taofang Zeng, Xiaoguang Jia, Xing Li
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Publication number: 20080250990Abstract: A method of combustion for pulverized hydrocarbonaceous fuel includes the steps of injecting an air/fuel stream into a burner, causing a low-pressure zone; directing a flow of a high-temperature combustion gas from a combustion chamber into the low-pressure zone in the burner; mixing the high-temperature combustion gas with the injected air/fuel stream to heat the injected air/fuel stream, and injecting the heated air/fuel stream from the burner to the combustion chamber, wherein the air/fuel stream is rapidly devolatilized and combusted in a flame that has a high temperature; sensing a combustion parameter; and based on the sensed combustion parameter, controlling combustion to achieve at least one of a desired NOx reduction and a desired distance from the burner to a flame front.Type: ApplicationFiled: February 27, 2006Publication date: October 16, 2008Applicant: Clean Combustion Technologies, LLCInventors: Zhen Jia, Taofang Zeng, Xiaoguang Jia, Xing Li
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Patent number: 7430970Abstract: A new burner apparatus and method of combusting fossils fuels for commercial and industrial application is provided wherein the new burner apparatus achieves low NOx emissions by supplying oxygen to the center of the burner flame in as manners so as to create a fuel rich internal combustion zone within the burner flame.Type: GrantFiled: June 30, 2005Date of Patent: October 7, 2008Inventors: Albert D. LaRue, Alan N. Sayre, William J. Kahle, Hamid Sarv, Daniel R. Rowley
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Publication number: 20080190337Abstract: A primary air system for a combustion plant provides a flow of primary air to at least one coal pulverizer, which emits pulverized coal in a downstream direction to a furnace. The primary air system includes a first primary air line for feeding hot primary air to the coal pulverizer and a second primary air line for admixing of cold primary air into the hot primary air line at a mixing location positioned upstream of the coal pulverizer. A control system shuts off the flow of primary air to the coal pulverizer, when the coal pulverizer is being repaired or serviced while the furnace is in operation. The control system includes a first flow control butterfly valve disposed in the first primary air line at a position upstream of the mixing location and a second flow control butterfly valve disposed in the second primary air line at a position upstream of the mixing location.Type: ApplicationFiled: February 4, 2008Publication date: August 14, 2008Inventors: Hellmuth Bruggemann, Frank Rauch, Hasthika Weerasinghe
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Publication number: 20080184919Abstract: A burner includes a first oxidant conduit to transmit a first stream of an oxidant; a solid fuel conduit having an outtake and surrounding the first oxidant conduit, thereby forming a first annulus to transmit a mixture of a transport gas and particles of a solid fuel; a second oxidant conduit surrounding the solid fuel conduit, thereby forming a second annulus to transmit a second stream of the oxidant or an other oxidant; and means for segregating the mixture proximate the outtake into a lean fraction stream and a dense fraction stream. The first stream of the oxidant exiting the first oxidant conduit combines during combustion with the lean fraction stream, thereby forming an inner combustion zone adjacent the outtake, and the second stream of the oxidant, or the other oxidant, exiting the second oxidant conduit combines during combustion with the dense fraction stream, thereby forming an outer combustion zone.Type: ApplicationFiled: October 24, 2006Publication date: August 7, 2008Inventors: Mark Daniel D'Agostini, Francis Anthony Milcetich
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Publication number: 20080127869Abstract: A low NOx Cyclone furnace steam generator including redesigned or modified Cyclone furnaces, air flow distribution, and new or relocated air ports maintains and/or minimizes NOx emission levels from the Cyclone furnace steam generator while minimizing Cyclone furnace and steam generator furnace tube wastage.Type: ApplicationFiled: February 6, 2006Publication date: June 5, 2008Inventors: Gerald J. Maringo, George H. Harth, Manvil O. Dahl, Linda P. Dahl, Steven N. Burge, Rosemary Burge, Mitchell W. Hopkins
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Publication number: 20080105176Abstract: A staged-coal injection procedure for coal-fired boilers used in power generation. The procedure includes the steps of combusting a first type of coal in a first zone of a furnace; and combusting a second type of coal in a second zone of the furnace. The second zone is at a position separate from the first zone.Type: ApplicationFiled: November 8, 2006Publication date: May 8, 2008Applicant: ELECTRIC POWER RESEARCH INSTITUTE, INC.Inventors: Ramsay Chang, Anthony Facchiano
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Patent number: 7323021Abstract: Sulphur control in fluidized bed combustion systems often involves adding a source of calcium to the combustor so that the calcium may combine with the sulphur. Ash resulting from such combustion often contains a significant amount of calcium which does not combine with the sulphur compounds. This invention teaches a method of reactivating that ash by grinding the ash in a positive transport grinding mill with water. The grinder causes the ash to simultaneously undergo grinding and hydration to convert the calcium to calcium hydroxide. Advantageously drying agents are added to the ground hydrated ash after grinding to facilitate the formation of acceptably crumbly pellets thereby increasing the amount of calcium available to react with the sulphur. A particularly advantageous aspect of the invention involves the use of wet coal slurries which are otherwise waste products as the source of water to be ground with the ash. The coal content of the slurry then forms additional fuel for the combustion process.Type: GrantFiled: February 12, 2002Date of Patent: January 29, 2008Inventors: Olev Trass, Eduardo Gandolfi, Edward John Anthony
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Publication number: 20080006188Abstract: A fuel-fired steam generation apparatus such as a boiler can produce steam at a rate higher than the maximum rate at which it can produce steam using air as the only source of oxygen for combustion, by combusting the fuel with oxidant having a higher oxygen content than air but feeding the oxidant at a volumetric flow rate lower than the rate at which maximum steam production is obtained with air as the only source of oxygen for combustion.Type: ApplicationFiled: July 6, 2006Publication date: January 10, 2008Inventors: Kuang Tsai Wu, Hisashi Kobayashi, Geoffrey Bruce Tuson, Lawrence E. Bool
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Publication number: 20080000404Abstract: A method for starting high-performance entrained flow gasification reactors with a combination burner or a plurality of pulverized fuel burners, and an ignition and pilot burner. The ignition and pilot burner is ignited, substoichiometrically with fuel gas and a gasifier containing free oxygen. The reactor is brought to the pressure intended and a flow of a fuel gas is supplied with a partial flow of the gasification agent at a substoichiometric ratio through the fuel lines leading to the fuel burner and ignited by the flame of the ignition and pilot burner with a partial flow of the gasification agent. Next, the pulverized fuel is supplied together with a further oxygen-containing gasifying agent through the supply lines to the pulverized fuel burner and is ignited by the flame of the ignition and pilot burner and by the fuel gas flames of the combustible gas generated at the pulverized fuel burner.Type: ApplicationFiled: October 12, 2006Publication date: January 3, 2008Inventors: Norbert Fischer, Manfred Schingnitz
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Publication number: 20070272132Abstract: A replacement burner system which facilitates reduction of nitrous oxide produced during combustion of a fuel. The replacement burner system comprising a fuel supply duct having an inlet and an outlet with a fuel deflector located within the fuel supply duct to facilitate redistribution of a flow of the fuel. An adjustable coal nozzle is located within the fuel supply duct between the fuel deflector and the outlet. An exterior surface of the fuel supply duct supports an air swirling device, and the air swirling device obstructs between 65% and 75% of the transverse flow area, located between an exterior surface of the fuel supply duct and the inwardly facing surface of the venturi register, after the replacement burner system is accommodated within the windbox of a combustion boiler.Type: ApplicationFiled: May 26, 2006Publication date: November 29, 2007Inventors: Peter D. Marx, Robert W. Pickering, Charles E. Trippel
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Patent number: 7281478Abstract: This invention relates to a plasma igniter for directly igniting the pulverized coal burner. Said plasma igniter consists of a plasma generator which includes a composite anode, an combined type cathode, an electromagnetic coil and a transmitting coil; a pulverized coal burner which comprises multi-stage chambers for conveying igniting coal, an equipment for adjusting concentration of coal powder and a four-stage burner canister; and a generator brace. Said combined type cathode consists of a cathode plate, a fixation nut, a conductive pipe, an inflowing pipe, an inflowing guiding pipe, a cathode lid and a sealing spacer. The lining for generating electric arc is assembled with the front of cathode. An alloy plate is used as the cathode plate. The nozzle that used for cooling the cathode is first convergent and then expansive, and is placed in the middle of the conductive pipe. The plasma igniter has the advantage of stable burning.Type: GrantFiled: February 27, 2002Date of Patent: October 16, 2007Assignee: Yan Tai Long Yuan Electric Technology Co., Ltd.Inventors: Aisheng Wang, Hong Tang, Shuxin Ji, Yupeng Wang, Dong Tian, Gonglin Wang, Weiwu Ren, Xueyuan Chen, Ruihu Shao, Xiaoyong Zhang, Shuang Ma
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Patent number: 7261046Abstract: The present invention is a system and method of reducing nitrogen oxides in coal combustion exhaust gases and preventing fire and explosion in pulverized coal systems. The present invention first cools the flue gas exiting a boiler of the pulverized coal system with an air preheater. The present invention removes any particles such as fly ash from the cooled flue gas with an electro-static precipitor or a bag house and recirculates the flue gas. The temperature of the recirculated flue gas is adjusted to a desired temperature and is injected into the pulverizer with combustion air from the air preheater, creating a safer environment for pulverizing the fuel. This mixture of pulverized fuel, air and flue gas is then burned in the boiler, resulting in a cleaner output containing significantly less nitrous oxide.Type: GrantFiled: June 10, 2004Date of Patent: August 28, 2007Assignee: Aptech Engineering Services, Inc.Inventors: Terry W. Rettig, T. Steven I. Torbov, Thomas D. Burnett, Kimble J. Clark
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Patent number: 7261047Abstract: A method of operating a combustion process in a cyclone burner, after start-up thereof, is provided. A fuel and a combustion gas is fed into a combustion chamber of the cyclone burner. The velocity of the combustion gas is kept between a lower and an upper limiting gas velocity. The stoichiometric condition (sub- or over-stoichiometric) is maintained by controlling the amount of fed oxygen to the amount of fed fuel. A shift is made to the other stoichiometric condition while preventing the combustion gas from obtaining a velocity outside the range defined by the lower and upper limiting gas velocity.Type: GrantFiled: May 21, 2003Date of Patent: August 28, 2007Assignee: TPS Termiska Processer ABInventor: Boo Ljungdahl
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Patent number: 7249564Abstract: A method for capturing mercury in a flue gas formed by solid fuel combustion including: combusting coal, wherein mercury released during combustion is entrained in flue gas generated by the combustion; generating a thermally activated carbon-containing sorbent by partially gasifying a solid fuel in a gasifier local to the combustion of solid fuel; injecting the gasified gas products into the combustion of coal; injecting the thermally activated sorbent in the flue gas, and collecting the injected sorbent in a waste treatment system.Type: GrantFiled: June 14, 2004Date of Patent: July 31, 2007Assignee: General Electric CompanyInventors: Vitali Victor Lissianski, Peter Martin Maly, William Randall Seeker, Loc Ho
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Patent number: 7213522Abstract: A solid fuel burner and its combustion method suited for encouraging fuel ignition and avoiding slugging caused by combustion ash, wherein a gas of low oxygen concentration (exhaust combustion gas) is used as a carrier gas of such a low grade solid fuel as brown coal. Means for Solving the Subject An additional air nozzle 12 for jetting additional air having a velocity component in the circumferential direction of a fuel nozzle 11 is provided in the fuel nozzle 11, thereby encouraging mixing between the fuel and air in the fuel nozzle 11. Further, the amount of air supplied from the additional air nozzle 12 is adjusted in response to the difference in combustion loads. Under light load, the amount of air supplied from the additional air nozzle 12 is increased so as to increase the oxygen concentration of the circulating flow 19 formed downstream of the outside of the outlet of the fuel nozzle 11, whereby stable combustion is ensured.Type: GrantFiled: November 9, 2004Date of Patent: May 8, 2007Assignee: Babcock-Hitachi K.K.Inventors: Hirofumi Okazaki, Kenji Yamamoto, Kenji Kiyama, Kouji Kuramashi
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Patent number: 7185595Abstract: Combustion of petroleum coke using air to carry the fuel into a combustion zone and to provide a source of oxidant. Enhanced combution utilizes oxygen introduced into or proximate primary, secondary, tertiary, quaternary, or over-fire air to effect primary combustion of the fuel. Petroleum coke fuel in an oxygen supported air-petroleum coke combustion process can be used to re-power a utility boiler.Type: GrantFiled: August 30, 2002Date of Patent: March 6, 2007Assignees: Air Products & Chemicals, Inc., Foster Wheeler Energy Corp.Inventors: Mark D. D'Agostini, William R. Welliver, Kevin B. Fogash, Craig Cain-Borgman, Alex Kravets, Stefan Laux
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Patent number: 7168374Abstract: A solid fuel burner using a low oxygen concentration gas as a transporting gas of a low grade solid fuel such as brown coal or the like and a combustion method using the solid fuel burner are provided. The solid fuel burner comprises a means for accelerating ignition of the fuel and a means for preventing slugging caused by combustion ash from occurring. Mixing of fuel and air inside a fuel nozzle 11 is accelerated by that an additional air nozzle 12 and a separator 35 for separating a flow passage are arranged in the fuel nozzle 11, and the exit of the additional air nozzle 12 is set at a position so as to overlap with the separator 35 when seeing from a direction perpendicular to a burner axis, and additional air is ejected in a direction nearly perpendicular to a flow direction of a fuel jet flowing through the fuel nozzle 11. An amount of air from the additional air nozzle 12 is varied corresponding to a combustion load.Type: GrantFiled: December 15, 2004Date of Patent: January 30, 2007Assignees: Hitachi, Ltd., Babcock-Hitachi K.K.Inventors: Hirofumi Okazaki, Masayuki Taniguchi, Toshikazu Tsumura, Yoshitaka Takahashi, Kouji Kuramashi
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Patent number: 7077069Abstract: A boiler includes a coal pulverizer that pulverizes coal; a coal combustion unit that combusts gasified pulverized coal that has been pulverized by the coal pulverizer; a furnace that combusts gasified fuel generated by the coal combustion unit; a slag formation unit provided in an ash outlet of the coal combustion unit; means for supplying primary air, for supply of the pulverized coal; to the coal pulverizer; means for supplying secondary air, for gasified combustion, to the coal combustion unit; and means for supplying tertiary air, for gasified fuel combustion, to the furnace.Type: GrantFiled: October 4, 2002Date of Patent: July 18, 2006Assignee: Kawasaki Jukogyo Kabushiki KaishaInventors: Yoshitaka Oomura, Takashi Yoshiyama, Chikatoshi Kurata
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Patent number: 7069867Abstract: A process for burning a sulfur-containing fuel to produce a flue gas. The process includes introducing a sulfur-containing fuel into a combustion chamber, introducing an oxidant stream into the combustion chamber and mixing it with the sulfur-containing fuel to define a combustion zone, and introducing potassium carbonate into the combustion chamber. The sulfur-containing fuel is burned to produce the flue gas and potassium sulfate.Type: GrantFiled: July 20, 2004Date of Patent: July 4, 2006Assignee: American Air Liquide, Inc.Inventors: Ovidiu Marin, Nicolas Perrin, Pavol Pranda
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Patent number: 7059256Abstract: The invention relates to an arrangement (1) for the combustion of granular, solid fuel, for example wood-flour pellets, chips and the like, comprising a preferably horizontal combustion chamber (16), a dispensing unit (3) for feeding the fuel into the combustion chamber via fuel feed pipe (15), air inlets (22, 23) with blower (18) for the delivery of primary air (P) to the combustion chamber via at least one air duct or air chamber (24, 25) in order to produce a flow of air through the combustion chamber and the fuel for a primary combustion of the fuel to combustion gases, and for the delivery of secondary air (S) to a secondary combustion chamber (26) via a secondary air distributor (26A) in order to produce a secondary combustion of the combustion gases formed in the primary combustion together with a common outlet (47) for the primary air, the combustion gases and the secondary air from the secondary combustion chamber to a boiler space (12) in a broiler (2) for transmitting the heat from the said primaryType: GrantFiled: April 26, 2002Date of Patent: June 13, 2006Assignee: Swedish Bioburner System AktiebolagInventor: Robert Ingvarsson
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Patent number: 7004089Abstract: The invention relates to a combined fluidized bed and pulverized coal combustion method and system. In the method, fluidizing air (4) is injected into a fluidized bed (2) situated in the bottom portion of the combustion chamber (3). Into the combustion chamber, to above the fluidized bed (2), is fed a mixture of pulverized coal and a carrier gas from a second set of fuel feed means (6) at a mass flow rate which is higher or at least substantially equal to the upper ignition limit of the mixture, and the mixture of the pulverized coal and the carrier gas at least by the fluidizing air (4), and at least a fraction of the fuel fed via the second set of fuel feed means (6) is combusted above the fluidized bed (2).Type: GrantFiled: May 11, 2001Date of Patent: February 28, 2006Assignee: Kvaerner Power OyInventors: Pauli Dernjatin, Kati Savolainen, Kari Jääskeläinen, Marko Fabritius
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Patent number: 6986311Abstract: A burner assembly cofires a primary solid fuel and a secondary solid fuel in a combustion zone of a boiler. The burner assembly includes a fuel injector that mixes the primary solid fuel and the secondary solid fuel prior to injection into the combustion zone of the boiler. The primary solid fuel may be pulverized coal, pulverized petroleum coke, or the like, while the secondary solid fuel may be a biomass fuel or refuse-derived fuel.Type: GrantFiled: January 22, 2003Date of Patent: January 17, 2006Assignee: Joel VatskyInventors: Joel Vatsky, Richard E. Conn
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Patent number: 6981456Abstract: A method to reduce mercury in gas emissions from the combustion of coal is disclosed. Mercury emissions can be reduced by staging combustion process and/or reducing boiler excess oxygen. Fly ash formed under combustion staging conditions is more reactive towards mercury than fly ash formed under typical combustion conditions. Reducing boiler excess oxygen can also improve ability of fly ash to adsorb mercury.Type: GrantFiled: December 14, 2004Date of Patent: January 3, 2006Assignee: General Electric CompanyInventors: Vitali Victor Lissianski, Peter Martin Maly, William Randall Seeker, Roy Payne, Vladimir M. Zamansky, Loc Ho
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Patent number: 6978726Abstract: Combustion of coal in which oxygen is injected into the coal as it emerges from burner produces ash having reduced amounts of carbon.Type: GrantFiled: May 13, 2003Date of Patent: December 27, 2005Assignee: Praxair Technology, Inc.Inventors: Hisashi Kobayashi, Lawrence E. Bool, III
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Patent number: 6976440Abstract: A fuel supply duct, which supplies a mixed fluid of a solid fuel and carrier gas to one or more burners provided on the walls of a furnace, is provided with a branching part, and each of a plurality of branch ducts, which branch out from the branching part, is connected to a corresponding burner. Also a damper, with which the tilt angle with respect to the direction of flow of the mixed fluid can be changed, is positioned in the fuel supply duct at the upstream side of the branching part so that a mutual difference will arise in the solid fuel concentrations of the mixed fluid supplied to the respective branch ducts. A fuel distributor for fuel supply duct is thus arranged. The tilt angle of the above-mentioned damper is adjusted to increase the concentration of solid fuel in the mixed fluid supplied to a specific burner. At a burner to which the high solid fuel concentration is supplied, stability of ignition and stable combustion of the ignited flame can be obtained during low load operation.Type: GrantFiled: December 3, 2001Date of Patent: December 20, 2005Assignee: Babcock-Hitachi Kabushiki KaishaInventors: Yoshinori Ohtani, Hidehisa Yoshizako, Hiroaki Kanemoto, Yutaka Takeno, Yoshio Shimogori, Toshikazu Tsumura, Yoshitaka Takahashi
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Patent number: 6974097Abstract: A method for recovering fuel substance and providing an alternative periodic cover material for landfills by separating materials in a salvage operation. A non-sorted material stream including metallic and non-metallic components, which preferably includes automobile scrap, is fed to a shredder. After shredding, the non-sorted material stream is separated. The non-sorted material stream is first separated into two streams, namely, a heavy material stream and a light material stream. The heavy material stream is conveyed to a magnetic separator where ferrous metals are separated from non-ferrous materials. The light material stream is passed under a cross belt magnetic separator where the light ferrous metals are separated. The remaining light material stream is further separated to remove non-ferrous metal material. The remaining non-metallic material can be used as a fuel substance or as a cover material for landfills.Type: GrantFiled: June 13, 2003Date of Patent: December 13, 2005Inventors: Jonathan L. Simon, James R. Clark
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Patent number: 6973883Abstract: The present invention pertains to the use of feedlot biomass as reburn fuel matter to reduce NOx emissions. According to one embodiment of the invention, feedlot biomass is used as the reburn fuel to reduce NOx. The invention also includes burners and boiler in which feedlot biomass serves a reburn fuel.Type: GrantFiled: March 22, 2002Date of Patent: December 13, 2005Assignee: The Texas A&M University SystemInventors: Kalyan Annamalai, John M. Sweeten
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Patent number: 6968791Abstract: A method for operating a cyclone combustor having first and second burners in communication with a barrel includes: feeding a stream of a primary fuel and a primary oxidant having a first oxygen concentration into the first burner; feeding a stream of a secondary fuel and a secondary oxidant having a second oxygen concentration greater than or equal to the first oxygen concentration into the second burner; combusting at least a portion of the primary fuel with at least a portion of the primary oxidant in the barrel of the cyclone combustor, thereby forming a plurality of primary products of combustion in the barrel; and combusting at least a portion of the secondary fuel with at least a portion of the secondary oxidant, thereby forming a plurality of secondary products of combustion and a secondary flame, the secondary flame generating a supplemental radiant heat in the barrel.Type: GrantFiled: August 21, 2003Date of Patent: November 29, 2005Assignee: Air Products and Chemicals, Inc.Inventors: Mark Daniel D'Agostini, Kevin Boyle Fogash, Francis Anthony Milcetich
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Patent number: 6910431Abstract: A method of heating a surface susceptible to oxidation or reduction includes generating a central, generally cylindrical, fuel-rich particulate jet, and a coaxial, annular, supersonic velocity, oxidant-rich jet having an auto-thermal ignition temperature greater than the temperature of the fuel-rich particulate jet, directed toward the surface to be heated, the velocity of the fuel-rich particulate jet being less than the velocity of the oxidant-rich jet; allowing the supersonic oxidant-rich jet and the fuel-rich particulate jet to coact to form a coherent particulate fuel-rich and fuel-lean jet having a central particulate fuel-rich region and a coaxial annular fuel-lean region; impinging the coherent particulate fuel-rich and fuel-lean jet upon the surface to be heated for forming a turbulent reaction zone at the surface; and controlling oxidation and reduction reactions at the turbulent reaction zone by adjusting properties of the supersonic oxidant-rich jet and/or the fuel-rich particulate jet.Type: GrantFiled: December 30, 2002Date of Patent: June 28, 2005Assignee: The BOC Group, Inc.Inventor: Donald Prentice Satchell, Jr.
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Patent number: 6889619Abstract: A solid fuel burner and method uses a low oxygen concentration gas as a transporting gas for a low grade solid fuel such as brown coal or the like, provides for accelerating ignition of the fuel and for preventing slugging caused by combustion ash. Mixing of fuel and air inside a fuel nozzle 11 is accelerated by an additional air nozzle 12 and a separator 35 for separating a flow passage, arranged in the fuel nozzle 11, and an exit of the additional air nozzle 12 is set at a position that overlaps with the separator 35. Additional air is ejected in a direction nearly perpendicular to a flow direction of a fuel jet flowing through the fuel nozzle 11. The amount of air from the additional air nozzle 12 is varied corresponding to a combustion load, in order to assure stable burning of the fuel, and, to suppress radiant heat received by structures of the solid fuel burner and walls of the furnace.Type: GrantFiled: November 13, 2002Date of Patent: May 10, 2005Assignees: Hitachi, Ltd., Babcock- Hitachi K.K.Inventors: Hirofumi Okazaki, Masayuki Taniguchi, Toshikazu Tsumura, Yoshitaka Takahashi, Kouji Kuramashi
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Patent number: 6883444Abstract: Processes and systems are provided that include introducing ammonia liberated from organic waste to a coal burner in a coal burning power plant, preferably for NOx removal at the power plant. The ammonia is preferably either ammonia liberated upon drying a mixture of organic waste and coal combustion by-products or ammonia liberated when organic waste is mixed with coal combustion by-products and one or more alkaline additives. Also provided are processes and systems of fueling a coal burner of a power plant with coal and either a dried mixture of organic waste and coal combustion by-products, or a mixture of organic waste, coal combustion by-products and one or more alkaline additives. The present invention is further directed to mixtures of either organic waste and coal combustion by-products, or mixtures of organic waste, coal combustion by-products and alkaline additives made by the processes of the present invention.Type: GrantFiled: January 3, 2002Date of Patent: April 26, 2005Assignee: N-Viro International CorporationInventors: Terry J. Logan, Ervin L. Faulmann
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Patent number: 6871604Abstract: Solid combustible waste materials are converted into highly efficient fuel by subjecting such materials to size reduction in suitable size-reducing equipment. The last piece of the equipment is a mill which pulverizes the waste materials into fine particles having a high surface to mass ratio and forming a highly efficient fuel when these particles are directly injected into a combustion reactor operating at high temperature.Type: GrantFiled: September 27, 2002Date of Patent: March 29, 2005Assignees: Pyrogenesis, Inc., The United States of America as represented by the Secretary of the NavyInventors: Theodora Alexakis, Jon Williams Cofield, Platon Manoliadis, Eugene Ellis Nolting, Peter George Tsantrizos, Roy V. Richard
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Publication number: 20040261675Abstract: The invention relates to a combined fluidized bed and pulverized coal combustion method and system. In the method, fluidizing air (4) is injected into a fluidized bed (2) situated in the bottom portion of the combustion chamber (3). Into the combustion chamber, to above the fluidized bed (2), is fed a mixture of pulverized coal and a carrier gas from a second set of fuel feed means (6) at a mass flow rate which is higher or at least substantially equal to the upper ignition limit of the mixture, and the mixture of the pulverized coal and the carrier gas at least by the fluidizing air (4), and at least a fraction of the fuel fed via the second set of fuel feed means (6) is combusted above the fluidized bed (2).Type: ApplicationFiled: December 8, 2003Publication date: December 30, 2004Inventors: Pauli Dernjatin, Kati Savolainen, Kari Jaaskelainen, Marko Fabritius
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Publication number: 20040211345Abstract: A solid fuel burner using a low oxygen concentration gas as a transporting gas of a low grade solid fuel such as brown coal or the like and a combustion method using the solid fuel burner are provided. The solid fuel burner comprises a means for accelerating ignition of the fuel and a means for preventing slugging caused by combustion ash from occurring. Mixing of fuel and air inside a fuel nozzle 11 is accelerated by that an additional air nozzle 12 and a separator 35 for separating a flow passage are arranged in the fuel nozzle 11, and the exit of the additional air nozzle 12 is set at a position so as to overlap with the separator 35 when seeing from a direction perpendicular to a burner axis, and additional air is ejected in a direction nearly perpendicular to a flow direction of a fuel jet flowing through the fuel nozzle 11. An amount of air from the additional air nozzle 12 is varied corresponding to a combustion load.Type: ApplicationFiled: November 13, 2002Publication date: October 28, 2004Applicants: Hitachi, Ltd., Babcock-Hitachi K.K.Inventors: Hirofumi Okazaki, Masayuki Tanaiguchi, Toshikazu Tsumura, Yoshitaka Takahashi, Kouji Kuramashi
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Publication number: 20040200394Abstract: To enable a burnpot for a corn burning stove to be continuously operated, the burnpot has an openable bottom with at least a first and second position, one of said at least fist and second positions being substantially closed to enable a body of combustible fuel to burn on its upper surface, the other of said at least first and second positions providing an opening, burnpot side wall portions and a top of said burnpot being shaped so as to permit a solid clinker to drop out of the opening in the openable bottom when the openable bottom is in its second position.Type: ApplicationFiled: April 9, 2003Publication date: October 14, 2004Applicant: Even Temp, Inc.Inventor: Terry Lee Krumrei
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Publication number: 20040194681Abstract: A burner assembly combines oxygen and fuel to produce a flame. The burner assembly includes an oxygen supply tube adapted to receive a stream of oxygen and a fuel supply tube arranged to extend through the oxygen tube to convey a stream of fluidized, pulverized, solid fuel into a flame chamber. Oxygen flowing through the oxygen supply tube passes through oxygen-injection holes formed in the fuel supply tube and then mixes with fluidized, pulverized, solid fuel passing through the fuel supply tube to create an oxygen-fuel mixture in a downstream portion of the fuel supply tube. This mixture is discharged into the flame chamber and ignited in a flame chamber to produce a flame.Type: ApplicationFiled: April 4, 2003Publication date: October 7, 2004Inventor: Curtis L. Taylor
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Publication number: 20040187751Abstract: There is disclosed a solid fuel boiler including: a furnace including a plurality of solid fuel burners and a furnace wall to perform horizontal firing; a duct through which a part of combustion exhaust gas recirculates to a furnace from a downstream side of the furnace; heat exchanger tubes disposed on a furnace wall and in a heat recovery area of the furnace; and recirculation gas ports via which the recirculation gas is supplied to a reducing flame portion of the burners in the furnace without combining the gas with a flame in the vicinity of an outlet of the burner, so that molten ash is prevented from firmly sticking to the furnace wall and thermal NOx, fuel NOx, and unburned carbon.Type: ApplicationFiled: December 24, 2003Publication date: September 30, 2004Inventors: Hirofumi Okazaki, Masayuki Taniguchi, Kenji Yamamoto, Kenji Kiyama
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Publication number: 20040182294Abstract: A process and gas generator is disclosed for generating by dry distillation of solids and gasification of solids, a fuel gas substantially free of condensable dry distillation volatiles which would interfere with the intended use of the gas, e.g. for powering an internal combustion engine. To achieve this, solids beds in distinct dry distillation and gasification zones are maintained under conditions favouring thermal cracking of condensable (tar) volatiles in the hot regions of both zones. For optimal control of these conditions these zones are physically separated by internals within a single reactor vessel and optionally by performing part of the dry distillation (pyrolysis) in a separate reactor vessel, in which case pyrolysis volatiles are fed in counter-current to the dry distillation bed, withdrawn from the top thereof and fed into and through the embers bed of the gasification zone.Type: ApplicationFiled: February 17, 2004Publication date: September 23, 2004Inventors: Hans Helmut Hahn, Heinz Gustav Mallek, Kirsten Braeker, Heinrich Mosch
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Patent number: 6789488Abstract: An adjustable device installed at the inlet of conventional junctions/splitters (116) for on-line control of the distribution of coal among the outlet pipes is herein disclosed. The device includes a plurality of flow control elements (60) each positioned upstream of a plurality of flow channels in the riffler (50) for directing coal flow to the outlet pipes. Each flow control element preferably comprises a rounded convex edge leading to straight tapered sides (FIG. 9). The surfaces of the sides may be roughened or textured (63) for promoting turbulent boundary layers (FIG. 9). In addition, conventional fixed or variable orifices may be used in combination with the flow control elements for balancing primary air flow rates. The device allows fine-adjustment control of coal flow rates when used in combination with the slotted riffler, yet it has negligible effect on the distribution of primary air.Type: GrantFiled: October 24, 2002Date of Patent: September 14, 2004Inventors: Edward Kenneth Levy, Ali Yilmaz, Harun Bilirgen
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Patent number: 6776606Abstract: A catalyst composition and method for oxidizing fuels is disclosed. The catalyst composition comprises at least one compound having one of a group III, group IIA or Lanthanide element such as, for example, Aluminum, Magnesium or Cesium, and at least one compound having at least one element selected from group IA, group IVA, group VI, group VII, group VIII, group IB, group IIB, and combinations thereof, such as, for example platinum, rhodium and rhenium. A method for oxidizing an fuel, the method comprising providing a fuel and a catalyst mixture; transporting the fuel and the catalyst to the flame zone separately; mixing the fuel and the catalyst; and oxidizing the fuel. The method and catalyst mixture may be used for oxidation of any hydrocarbon based fuel. Improved results from the use of the group III, group IIA or Lanthanide group element include increased power, reduced harmful emissions, and smoother oxidation process.Type: GrantFiled: March 1, 2002Date of Patent: August 17, 2004Assignee: Emmissions Technology, LLCInventor: James W. Haskew
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Publication number: 20040139894Abstract: A burner assembly cofires a primary solid fuel and a secondary solid fuel in a combustion zone of a boiler. The burner assembly includes a fuel injector that mixes the primary solid fuel and the secondary solid fuel prior to injection into the combustion zone of the boiler. The primary solid fuel may be pulverized coal, pulverized petroleum coke, or the like, while the secondary solid fuel may be a biomass fuel or refuse-derived fuel.Type: ApplicationFiled: January 22, 2003Publication date: July 22, 2004Applicant: Joel VatskyInventors: Joel Vatsky, Richard E. Conn
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Publication number: 20040134397Abstract: The invention relates to an arrangement (1) for the combustion of granular, solid fuel, for example wood-flour pellets, chips and the like, comprising a preferably horizontal combustion chamber (16), a dispensing unit (3) for feeding the fuel into the combustion chamber via a fuel feed pipe (15), air inlets (22, 23) with blower (18) for the delivery of primary air (P) to the combustion chamber via at least one air duct or air chamber (24, 25) in order to produce a flow of air through the combustion chamber and the fuel for a primary combustion of the fuel to combustion gases, and for the delivery of secondary air (S) to a secondary combustion chamber (26) via a secondary air distributor (26A) in order to roduce a secondary combustion of the combustion gases formed in the primary combustion together with a common outlet (47) for the primary air, the combustion gases and the secondary air from the secondary combustion chamber to a boiler space (12) in a boiler (2) for transmitting the heat from the said primaryType: ApplicationFiled: October 24, 2003Publication date: July 15, 2004Inventor: Robert Ingvarsson
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Patent number: 6748883Abstract: A control system for controlling the storing, feeding and burning of a pulverized fuel in a glass melting furnace, wherein a series of burners are arranged one in front of the other to carry out combustion and non-combustion cycles during a glass melting process. Pulverized fuel feeding systems are provided, which are filled up and emptied out with the pulverized material for providing a constant flow of the pulverized fuel to each of the burners dunng the glass melting process. The control system including control means for monitoring and controlling the filled up and discharge out of said pulverized fuel feeding system based on the measurement and monitoring of the amount of pulverized fuel that is being storaged and feeded by the pulverized fuel feeding system. Control means are provided for monitoring at least one operating variable involved on the glass melting furnace, the control means detecting a series of different variable during the glass melting process.Type: GrantFiled: October 1, 2002Date of Patent: June 15, 2004Assignee: Vitro Global, S.A.Inventor: Iván Jorge Solis-Martinez
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Patent number: 6729248Abstract: The present invention is directed to additives for coal-fired furnaces, particularly furnaces using a layer of slag to capture coal particles for combustion. The additive(s) include iron, mineralizer(s), handling aid(s), flow aid(s), and/or abrasive material(s). The iron and mineralizers can lower the melting temperature of ash in low-iron, high alkali coals, leading to improved furnace performance.Type: GrantFiled: June 26, 2001Date of Patent: May 4, 2004Assignee: ADA Environmental Solutions, LLCInventors: Stephen Allen Johnson, John Wurster, John Philip Comer
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Publication number: 20040074426Abstract: Combustion of coal in which oxygen is injected into the coal as it emerges from burner produces ash having reduced amounts of carbon.Type: ApplicationFiled: May 13, 2003Publication date: April 22, 2004Inventors: Hisashi Kobayashi, Lawrence E. Bool