Precursor Composition Intentionally Contains An Excess Component Or A Non-product Appearing Component (e.g., Solvent, Flux) Patents (Class 117/64)
  • Patent number: 7842133
    Abstract: In a method of growing a single crystal by melting a raw material within a vessel under a nitrogenous and non-oxidizing atmosphere, the vessel is oscillated and the melted raw material is contacted with an agitation medium made of a solid unreactive with the melted raw material.
    Type: Grant
    Filed: August 12, 2008
    Date of Patent: November 30, 2010
    Assignees: NGK Insulators, Ltd., Osaka University, Toyoda Gosei Co., Ltd.
    Inventors: Makoto Iwai, Takanao Shimodaira, Shuhei Higashihara, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Shiro Yamasaki, Koji Hirata
  • Patent number: 7833346
    Abstract: There is provided a group III nitride crystal growth method capable of obtaining a material which is a GaN substrate of low defect density capable of being used as a power semiconductor substrate and in which characteristics of n-type and p-type requested for formation of transistor or the like. A growth method of group III nitride crystals includes: forming a mixed melt containing at least group III element and a flux formed of at least one selected from the group consisting of-alkaline metal and alkaline earth metal, in a reaction vessel; and growing group III nitride crystals from the mixed melt and a substance containing at least nitrogen, wherein after immersing a plurality of seed crystal substrates placed in an upper part of the reaction vessel in which the mixed melt is formed, into the mixed melt to cause crystal growth, the plurality of seed crystal substrates are pulled up above the mixed melt.
    Type: Grant
    Filed: March 14, 2007
    Date of Patent: November 16, 2010
    Assignee: NGK Insulators, Ltd.
    Inventors: Minoru Imaeda, Yoshimasa Kondo, Ichiro Okazaki
  • Publication number: 20100263586
    Abstract: A method for synthesizing ZnO, comprising continuously circulating a growth solution that is saturated with ZnO between a warmer deposition zone, which contains a substrate or seed, and a cooler dissolution zone, which is contains ZnO source material.
    Type: Application
    Filed: April 15, 2010
    Publication date: October 21, 2010
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Jacob J. Richardson, Frederick F. Lange, Maryann E. Lange
  • Publication number: 20100139551
    Abstract: A Periodic Table Group 13 metal nitride crystal is grown by causing a reaction of a Periodic Table Group 13 metal phase with a nitride-containing molten salt phase to proceed while removing a by-product containing a metal element except for Periodic Table Group 13 metals, from the reaction field. According to this process, a high-quality Periodic Table Group 13 metal nitride bulk crystal can be produced under low pressure or atmospheric pressure.
    Type: Application
    Filed: July 4, 2005
    Publication date: June 10, 2010
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Yoji Arita, Yoshinori Seki, Takeshi Tahara, Yazuru Sato
  • Publication number: 20090173273
    Abstract: In the flux method, a source nitrogen gas is sufficiently heated before feeding to an Na—Ga mixture. The apparatus of the invention is provided for producing a group III nitride based compound semiconductor The apparatus includes a reactor which maintains a group III metal and a metal differing from the group III metal in a molten state, a heating apparatus for heating the reactor, an outer vessel for accommodating the reactor and the heating apparatus, and a feed pipe for feeding a gas containing at least nitrogen from the outside of the outer vessel into the reactor. The feed pipe has a zone for being heated together with the reactor by means of the heating apparatus, wherein the zone is heated inside the outer vessel and outside the reactor.
    Type: Application
    Filed: April 5, 2007
    Publication date: July 9, 2009
    Inventors: Shiro Yamazaki, Makoto Iwai, Takanao Shimodaira, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Publication number: 20090155580
    Abstract: To provide a semiconductor substrate of high quality suitable for fabricating an electronic device or an optical device. The present invention provides a method for producing a semiconductor substrate for an electronic device or an optical device, the method including reacting nitrogen (N) with gallium (Ga), aluminum (Al), or indium (In), which are group III elements, in a flux mixture containing a plurality of metal elements selected from among alkali metals and alkaline earth metals, to thereby grow a group III nitride based compound semiconductor crystal. The group III nitride based compound semiconductor crystal is grown while the flux mixture and the group III element are mixed under stirring.
    Type: Application
    Filed: April 5, 2007
    Publication date: June 18, 2009
    Inventors: Naoki Shibata, Koji Hirata, Shiro Yamazaki, Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Publication number: 20090013924
    Abstract: A nitride single crystal is produced using a growth solution 7 containing an easily oxidizable material. A crucible 1 for storing the growth solution 7, a pressure vessel for storing the crucible and charging an atmosphere containing at least nitrogen, and an oxygen absorber 14, 15 disposed inside the pressure vessel and outside the crucible 1 are used to grow the nitride single crystal.
    Type: Application
    Filed: September 18, 2008
    Publication date: January 15, 2009
    Applicants: NGK Insulators, Ltd., Osaka University
    Inventors: Makoto Iwai, Shuhei Higashihara, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 7459023
    Abstract: The present invention provides a method for producing a Group III nitride compound semiconductor crystal, the semiconductor crystal being grown through the flux method employing a flux. At least a portion of a substrate on which the semiconductor crystal is to be grown is formed of a flux-soluble material. While the semiconductor crystal is grown on a surface of the substrate, the flux-soluble material is dissolved in the flux from a surface of the substrate that is opposite the surface on which the semiconductor crystal is grown. Alternatively, after the semiconductor crystal has been grown on a surface of the substrate, the flux-soluble material is dissolved in the flux from a surface of the substrate that is opposite the surface on which the semiconductor crystal has been grown. The flux-soluble material is formed of silicon.
    Type: Grant
    Filed: November 1, 2006
    Date of Patent: December 2, 2008
    Assignees: Toyoda Gosei Co., Ltd., NGK Insulators, Ltd., Osaka University
    Inventors: Shiro Yamazaki, Koji Hirata, Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Masashi Yoshimura, Fumio Kawamura, Yuji Yamada
  • Patent number: 7435295
    Abstract: The present invention provides a method for producing a compound single crystal that can improve a growth rate and grow a large single crystal with high crystal uniformity in a short time, and a production apparatus used for the method. The compound single crystal is grown while stirring a material solution to create a flow from a gas-liquid interface in contact with a source gas toward the inside of the material solution. With this stirring, the source gas can be dissolved easily in the material solution, and supersaturation can be achieved in a short time, thus improving the growth rate of the compound single crystal. Moreover, the flow formed by the stirring goes from the gas-liquid interface where a source gas concentration is high to the inside of the material solution where the source gas concentration is low, so that dissolution of the source gas becomes uniform.
    Type: Grant
    Filed: February 18, 2005
    Date of Patent: October 14, 2008
    Assignees: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yasuo Kitaoka, Hisashi Minemoto, Isao Kidoguchi, Yasuhito Takahashi, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 7118625
    Abstract: With respect to a liquid phase growth method for a silicon crystal in which the silicon crystal is grown on a substrate by immersing the substrate in a solvent or allowing the substrate to contact the solvent, a gas containing a raw material and/or a dopant is supplied to the solvent after at least a part of the gas is decomposed by application of energy thereto. In this manner, a liquid phase growth method for a silicon crystal, the method capable of achieving continuous growth and suitable for mass production, a manufacturing method for a solar cell and a liquid phase growth apparatus for a silicon crystal are provided.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: October 10, 2006
    Assignee: Canon Kabushiki Kaisha
    Inventors: Shoji Nishida, Takehito Yoshino, Masaaki Iwane, Masaki Mizutani
  • Patent number: 6875270
    Abstract: The invention relates to a Bi-substituted rare earth-iron garnet single-crystal film and a method for producing it, and also to a Faraday rotator comprising it. Its object is to provide a magnetic garnet single-crystal film which hardly cracks while it grows or is cooled or polished and worked, and to provide a method for producing it. Its object is also to provide a Faraday rotator produced at high yield by working the magnetic garnet single-crystal film which hardly cracks while it grows or is cooled or polished and worked. In a method for producing a magnetic garnet single-crystal film by growing a Bi-substituted magnetic garnet single crystal in a mode of liquid-phase epitaxial growth, the lattice constant of the growing magnetic garnet single crystal is so controlled that it does not vary or gradually decreases with the growth of the single-crystal film, and then increases with it.
    Type: Grant
    Filed: February 9, 2001
    Date of Patent: April 5, 2005
    Assignee: TDK Corporation
    Inventors: Atsushi Ohido, Kazuhito Yamasawa
  • Patent number: 6869863
    Abstract: Metal-grade silicon is melted and solidified in a mold to form a plate-shaped silicon layer and a crystalline silicon layer is made thereon, thereby providing a cheap solar cell without a need for a slicing step.
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: March 22, 2005
    Assignee: Canon Kabushiki Kaisha
    Inventor: Shoji Nishida
  • Patent number: 6743290
    Abstract: Disclosed are compositions comprising one or more undecamantanes. Specifically disclosed are compositions comprising 25 to 100 weight percent of one or more undecamantanes. Also disclosed are novel processes for the separation and isolation of undecamantane components into recoverable fractions from a feedstock containing at least a higher diamondoid component which contains one or more undecamantane components.
    Type: Grant
    Filed: December 12, 2001
    Date of Patent: June 1, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Jeremy E. Dahl, Robert M. Carlson
  • Patent number: 6387780
    Abstract: Metal-grade silicon is melted and solidified in a mold to form a plate-shaped silicon layer and a crystalline silicon layer is made thereon, thereby providing a cheap solar cell without a need for a slicing step.
    Type: Grant
    Filed: September 18, 1997
    Date of Patent: May 14, 2002
    Assignee: Canon Kabushiki Kaisha
    Inventor: Shoji Nishida
  • Patent number: 6368401
    Abstract: A method of producing a magnetic garnet single crystal film by a liquid phase epitaxial process, comprises the steps of: forming a platinum or platinum alloy film in any desired shape having any desired thickness on a nonmagnetic garnet single crystal substrate; and bringing the nonmagnetic garnet single crystal substrate into contact with a magnetic garnet raw material melt containing lead oxide as a flux to grow a magnetic garnet single crystal film on the nonmagnetic garnet single crystal substrate while removing the platinum or platinum alloy from the nonmagnetic garnet single crystal substrate with the flux.
    Type: Grant
    Filed: June 6, 2000
    Date of Patent: April 9, 2002
    Assignee: Murata Manufacturing Co., Ltd.
    Inventor: Masaru Fujino
  • Patent number: 5871579
    Abstract: A convenient two-step dipping technique for preparing high-quality thin films of a variety of perovskites is provided by the invention. Thin films of Mi.sub.2 (M=Pb, Sn) were first prepared by vacuum-depositing MI.sub.2 onto ash glass or quart substrates, which were subsequently dipped into a solution containing the desired organic ammonium cation for a short period of time. Using this technique, thin films of different layered organic-inorganic perovskites (RNH.sub.3).sub.2 (CH.sub.3 NH.sub.3).sub.n-1 M.sub.n I.sub.3n+1 (R=butyl, phenethyl; M=Pb, Sn; and n=1, 2) and three-dimensional perovskites CH.sub.3 NH.sub.3 MI.sub.3 (M=Pb, Sn; i.e. n=.infin.) were successfully prepared at room temperature. The lattice constants of these dip-processed perovskites are very similar to those of the corresponding compounds prepared by solution-growth or by solid state reactions. The layered perovskite thin films possess strong photoluminescence, distributed uniformly across the film areas.
    Type: Grant
    Filed: September 25, 1997
    Date of Patent: February 16, 1999
    Assignee: International Business Machines Corporation
    Inventors: Kangning Liang, David Brian Mitzi, Michael T. Prikas
  • Patent number: 5846319
    Abstract: A system and method for isothermally growing HgCdTe having improved material uniformity and run-to-run repeatability employs a growth solution vessel in which a substrate may be inserted. The growth solution is heated and maintained at a constant temperature while causing Hg to vaporize and rise within the growth solution vessel. A water-cooling jacket causes the Hg to condense and form on the walls of the growth solution vessel. The Hg condensate is directed into a calibrated reservoir. HgCdTe growth continues as the Hg is depleted from the growth solution and fills the reservoir. The reservoir is calibrated to hold the specific amount of Hg condensate corresponding to the desired layer of HgCdTe. The reservoir overflows when full and directs the overflow into the growth solution, causing HgCdTe formation to cease. The volume of the reservoir may be altered to capture more or less Hg condensate, as desired, in order to change the amount of HgCdTe formed on the CdTe substrate.
    Type: Grant
    Filed: March 13, 1996
    Date of Patent: December 8, 1998
    Assignee: Amber Engineering, Inc.
    Inventor: Jeffrey Brian Barton
  • Patent number: 5650006
    Abstract: A film made of lithium niobate-lithium tantalate solid solution may be formed on a single crystal substrate having a composition of LiNb.sub.1-z Ta.sub.z O.sub.3 (0.ltoreq.z<0.8) by the liquid phase epitaxial process. The substrate is contacted with supercooled liquid phase of a melt to produce the film thereon. The melt consists mainly of Li.sub.2 O.sub.3, Nb.sub.2 O.sub.5, Ta.sub.2 O.sub.5 and a flux. A composition of the liquid phase is within a region encompassed by a straight line K linking a point A (95, 5, 0) and a point B (95, 2, 3), a straight line G linking the point A (95, 5, 0) and a point C (60, 40, 0), a straight line H linking the point C (60, 40, 0) and a point D (60, 0, 40), a straight line J linking the point B (95, 2, 3) and a point E (0, 40, 60) and a curved line I defining a composition whose saturation temperature is not more than 1200.degree. C. Each line is shown in a triangular diagram of a pseudo-ternary system of LiNbO.sub.3 -LiTaO.sub.3 --a melting medium.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: July 22, 1997
    Assignee: NGK Insulators, Ltd.
    Inventors: Tatsuo Kawaguchi, Minoru Imaeda, Tsuguo Fukuda
  • Patent number: 5544616
    Abstract: A liquid phase epitaxy method for forming thin crystalline layers of device quality silicon having less than 3.times.10.sup.16 Cu atoms/cc impurity, comprising: preparing a saturated liquid solution of Si in a Cu/Al solvent at about 20 to about 40 at. % Si at a temperature range of about 850.degree. to about 1100.degree. C. in an inert gas; immersing or partially immersing a substrate in the saturated liquid solution; super saturating the solution by lowering the temperature of the saturated solution; holding the substrate in the saturated solution for a period of time sufficient to cause Si to precipitate out of solution and form a crystalline layer of Si on the substrate; and withdrawing the substrate from the solution.
    Type: Grant
    Filed: May 27, 1994
    Date of Patent: August 13, 1996
    Assignee: Midwest Research Institute
    Inventors: Theodore F. Ciszek, Tihu Wang
  • Patent number: 5517942
    Abstract: A process for producing optoelectric articles, in which an optoelectric single crystal film is formed on an optoelectric single crystal substrate, is disclosed. The optoelectric single crystal substrate is exposed to a liquid phase in a supercooling state of a melt including a solute and a melting medium, and the optoelectric single crystal film is formed by a liquid phase epitaxial process. In this case, a viscosity of the liquid phase is set to 75%.about.95% preferably 75%.about.90% with respect to a viscosity at which a degree of supercooling of the liquid phase is zero.
    Type: Grant
    Filed: March 22, 1995
    Date of Patent: May 21, 1996
    Assignee: NGK Insulators, Ltd.
    Inventors: Tsuguo Fukuda, Yasunori Okano, Tatsuo Kawaguchi, Minoru Imaeda
  • Patent number: 5468679
    Abstract: A precursor comprising a medium-length ligand carboxylate, such as a metal 2-ethylhexanoate, in a xylenes solvent is applied to an integrated circuit wafer. The wafer is baked to dry the precursor, annealed to form a layered superlattice material on the wafer, then the integrated circuit is completed.
    Type: Grant
    Filed: November 18, 1993
    Date of Patent: November 21, 1995
    Assignee: Symetrix Corporation
    Inventors: Carlos A. Paz de Araujo, Michael C. Scott, Joseph D. Cuchiaro, Larry D. McMillan
  • Patent number: 5314571
    Abstract: A liquid phase epitaxy method for forming thin crystalline layers of device quality silicon having less than 5X10.sup.16 Cu atoms/cc impurity, comprising: preparing a saturated liquid solution melt of Si in Cu at about 16% to about 90% wt. Si at a temperature range of about 800.degree. C. to about 1400.degree. C. in an inert gas; immersing a substrate in the saturated solution melt; supersaturating the solution by lowering the temperature of the saturated solution melt and holding the substrate immersed in the solution melt for a period of time sufficient to cause growing Si to precipitate out of the solution to form a crystalline layer of Si on the substrate; and withdrawing the substrate from the solution.
    Type: Grant
    Filed: May 13, 1992
    Date of Patent: May 24, 1994
    Assignee: Midwest Research Institute
    Inventor: Theodore F. Ciszek
  • Patent number: 5310447
    Abstract: Single-crystal diamond consisting of isotopically pure carbon-12 or carbon-13 has been found to have a thermal conductivity higher than that of any substance previously known, typically at least 40% higher than that of naturally occurring IIA diamond. It may be prepared by a method comprising an initial step of low pressure chemical vapor deposition employing an isotopically pure hydrocarbon in combination with hydrogen, followed by comminution of the diamond thus obtained and conversion thereof to single-crystal diamond under high pressure conditions.
    Type: Grant
    Filed: August 12, 1991
    Date of Patent: May 10, 1994
    Assignee: General Electric Company
    Inventors: Thomas R. Anthony, William F. Banholzer, James F. Fleischer