Abstract: Disclosed is a method of applying particles to a coated backing. A first layer of particles is created over a second layer of particles on a support surface and the first layer of particles is different in at least one property from the second layer of particles. A coated backing is positioned above the first and second layer of particles. An electrostatic field is applied simultaneously to the first and second layer of particles such that the first layer of particles closer to the coated backing are preferentially attracted to the coated backing first before the second layer of particles.

Abstract: The invention is directed to a process for forming a particle film on a substrate. Preferably, a series of corona guns, staggered to optimize film thickness uniformity, are oriented on both sides of a slowly translating grounded substrate (copper or aluminum for the anode or cathode, respectively). The substrate is preferably slightly heated to induce binder flow, and passed through a set of hot rollers that further induce melting and improve film uniformity. The sheeting is collected on a roll or can be combined in-situ and rolled into a single-cell battery. The invention is also directed to products formed by the processes of the invention and, in particular, batteries.

Abstract: A method of applying particles to a backing having a make layer on one of the backing's opposed major surfaces. The method including the steps of: supporting the particles on a feeding member having a feeding surface such that the particles settle into one or more layers on the feeding surface; the feeding surface and the backing being arranged in a non-parallel manner; and translating the particles from the feeding surface to the backing and attaching the particles to the make layer by an electrostatic force.

Abstract: A solventless system for fabricating electrodes includes a mechanism for feeding a substrate through the system, a first application region comprised of a first device for applying a first layer to the substrate, wherein the first layer is comprised of an active material mixture and a binder, and the binder includes at least one of a thermoplastic material and a thermoset material, and the system includes a first heater positioned to heat the first layer.

Abstract: An electrospinning method includes providing a nozzle fluidically coupled to a source of polymer ink and providing a substrate adjacent to the nozzle. A first voltage is applied to the nozzle to initiate electrospinning of the polymer ink onto the substrate, wherein the first voltage is within the range of about 400V to about 1000V. The voltage is then reduced to a second, lower voltage wherein the voltage is within the range of about 600V to about 150V.

Abstract: This thin film forming method for a solar cell forms a thin film that contains a plurality of elements on the surface of an object to be processed. A raw material solution that contains the elements is dispersed in a processing space and microparticles by an electric field, and the microparticles that are dispersed form a thin film that adheres to the surface of the object to be processed. Thus, a thin film for a solar cell element with preferable crystallinity can be formed even in an atmosphere at atmospheric pressure.

Abstract: A method and device for producing an aligned carbon nanotube array. The arrays of aligned carbon nanotubes (CNTs) may be formed by drying liquid dispersions of CNTs on a nanoporous substrate under an applied electrostatic field. The array may be used in a number of applications including electronics, optics, and filtration, including desalination.

Abstract: Apparatus and method for electrostatic charging of a container for an electrostatic coating operation includes a support member for supporting a container during an electrostatic coating operation with the support member comprising a non-metallic conductive material or electrically semiconductive portion that directly contacts a surface of the container. The electrically semiconductive portion comprises non-metallic, resistive or low conductivity material and is coupled to a source of electrical energy such that the container is electrostatically charged to an opposite polarity to offset or reduce electrostatic charge build up produced by the electrostatic coating operation.

Abstract: A method comprises: dissolving an aromatic side chain polymer in a terpene, terpenoid, or aromatic solvent; dissolving an inorganic salt in a polar organic solvent; mixing the salt solution and the polymer solution; and using a predominantly terpene, terpenoid, or aromatic solvent phase of the mixture as electrospinning fluid. The fluid is electrospun from spinning tip(s) onto a target substrate. The inorganic salt and the polar organic solvent are chosen so as not to cause substantial precipitation of the polymer upon mixing with the polymer solution. The terpene, terpenoid, or aromatic solvent can comprises D-limonene, the aromatic side chain polymer can comprise polystyrene, the polar organic solvent can comprise dimethyl formamide, and the inorganic salt can comprise LiCl, AgNO3, CuCl2, or FeCl3. The method can further comprise electrospinning the fluid with the fluid and spinning tips electrically isolated from a voltage source that drives the electrospinning.

Abstract: A method for forming a phosphor material on a surface of a target is provided. The method includes the steps of: providing a chamber for receiving the phosphor material, which is constituted by a plurality of particles; exposing the surface of the target to the phosphor material; and creating a charge on the plurality of particles and generating an electric field between the chamber and the surface of the target, so as to drive the plurality of particles toward the surface of the target and to be deposited on the surface of the target.

Abstract: Apparatus and method for producing electrically conducting nanostructures by means of electrospinning, the apparatus having at least a substrate holder (1), a spinning capillary (2), connected to a reservoir (3) for a spinning liquid (4) and to an electrical voltage supply (5), an adjustable movement unit (6, 6?) for moving the spinning capillary (2) and/or the substrate holder (1) relative to one another, an optical measuring device (7) for monitoring the spinning procedure at the outlet of the spinning capillary (2), and a computer unit (8) for controlling the drive of the spinning capillary (2) relative to the substrate holder (1) in accordance with the spinning procedure.

Abstract: A method and apparatus for fabricating high-capacity energy storage devices is provided. In one embodiment, a deposition system for manufacturing energy storage electrodes is provided. The deposition system comprises a transfer mechanism for transferring a substrate, an active material supplying assembly for depositing an electro-active powder mixture onto the substrate, and a heat source for drying the as-deposited electro-active powder mixture.

Abstract: A transformer arrangement is disclosed for an electrostatic sprayer or in an adjacent moving element of a coating machine. A transformer provides a galvanic isolation between the line arrangement provided for supplying power to the sprayer arrangement, and consumers at high voltage in the sprayer or possibly in the robot arm. This isolation may be provided with an isolating transformer which has a sufficient isolation distance or other isolation device between the primary and secondary circuits.

Abstract: Disclosed is a composition containing an ester compound represented by formula (1), which composition is electrostatically sprayed to pests or to a place where the pests inhabit.

Abstract: Apparatus and method for electrostatic charging of a container for an electrostatic coating operation includes a support member for supporting a container during an electrostatic coating operation with the support member comprising a non-metallic conductive material or electrically semiconductive portion that directly contacts a surface of the container. The electrically semiconductive portion comprises non-metallic, resistive or low conductivity material and is coupled to a source of electrical energy such that the container is electrostatically charged to an opposite polarity to offset or reduce electrostatic charge build up produced by the electrostatic coating operation.

Abstract: A coating apparatus produces a spray of charged droplets and controls the spray angle of travel of the spray toward the object to be coated. Electrically charging droplets minimizes the amount of coating material required to uniformly coat a surface as compared to conventional web coating techniques such as blade coating. An inductive ring guides the spray charged droplets as they exit the nozzle of a spray device. The electrostatic repulsion between the charged droplets insures that a uniform coating of liquid formulation can be applied to a web surface.

Abstract: The electrostatic atomizing device includes a discharge electrode and an opposed electrode provided with an aperture. The opposed electrode has its inner surface opposed to the discharge electrode. The inner surface is a recessed surface which surrounds a tip of the discharge electrode. The inner surface has at least one part shaped into a spherical surface which is centered on the tip of the discharge electrode and has a constant radius. The opposed electrode is provided with a cylindrical electrode extending from a periphery of the aperture away from the discharge electrode.

Abstract: Apparatus for producing a gloss watermark on a receiver includes a rotatable fixing member surfaced in a selected region so that the surface roughness of the fixing member in the selected region is different than the surface roughness of the fixing member outside the selected region. A heater heats the fixing member or the receiver. A rotatable pressure member is arranged to form a fixing nip with the fixing member. A drive rotates the fixing member or the pressure member to draw the receiver through the fixing nip after the fixing member or receiver is heated. Marking material on the receiver flows and acquires a gloss in a differentiated region on the receiver corresponding to the selected region of the fixing member that is different than the gloss of the marking material outside the differentiated region to create the gloss watermark on the surface of the marking material.

Abstract: Target substrates are electrostatically coated by flowing an electrically isolated wet coating composition containing waterborne coalescable polymeric binder into an electrostatic coating apparatus (100), depositing the coating composition onto a rotating electrostatically-charged atomizer (104) and thence onto the target substrate, flowing an electrically isolated aqueous cleaning liquid into the apparatus before deposition of the coating composition onto the rotating atomizer is halted or interrupted, and depositing the aqueous cleaning liquid onto the atomizer before or within a sufficiently short time after a halt or interruption in coating composition deposition onto the atomizer so that a coalesced polymeric binder film does not accumulate on the atomizer.

Abstract: Provided is an electrostatic coating apparatus capable of insulating an electric motor electrically from a member, to which an electrostatic high voltage is applied, and reducing the size and weight of the electrostatic coating apparatus. This electrostatic coating apparatus comprises a rotary atomizing head, to which high voltage is electrostatically applied, an electrostatically grounded AC servomotor, and a spindle and a fixed insulating member for insulating the AC servomotor electrically from the rotary atomizing head and a speed-increasing device to be set at the same potential as that of the former. The spindle and the fixed insulating member have insulation distance enlarging portions and of the mode, in which the creepage insulation distances from the speed-increasing device to the AC servomotor are enlarged.

Abstract: Method for production of deposit or layer of nanoparticles or a layer of nanofibers from solutions or melts of polymers in electrostatic field of a high intensity, during which the produced nanoparticles or the produced nanofibers deposit on a substrate material passing through the active chamber, in which is positioned the active electrode. The electrostatic field for production, transfer and depositing of nanoparticles or production, transfer and depositing of nanofibers is induced between the active electrode and the substrate material, on which in the direction of its movement in front of and/or opposite to the active electrode there is applied an electric charge of opposite polarity than that of the active electrode, while an electric charge applied on the substrate material is being partially or totally consumed through depositing of nanoparticles or nanofibers on the moving substrate material.

Abstract: Nanofibers are formed using electrospray deposition from microfluidic source. The source is brought close to a surface, and scanned in one embodiment to form oriented or patterned fibers. In one embodiment, the surface has features, such as trenches on a silicon wafer. In further embodiments, the surface is rotated to form patterned nanofibers, such as polymer nanofibers. The nanofibers may be used as a mask to create features, and as a sacrificial layer to create nanochannels.

Abstract: An apparatus and method for coating a substrate using one or more liquid raw materials, includes: at least one atomizer for atomizing the one or more liquid raw materials into droplets, charging means for electrically charging the droplets during or after the atomization and a deposition chamber in which the droplets are deposited on the substrate, the deposition chamber being provided with one or more electric fields for guiding the electrically charged droplets on the substrate. According to the invention there is a charging chamber arranged upstream of the deposition chamber and provided with charging means for electrically charging the droplets.

Abstract: A nanofiber manufacturing system in which nanofiber is formed from a raw material liquid by electrostatic explosions in a nanofiber forming space and the formed nanofiber is collected and deposited on a main surface of a base sheet. The system includes: a first dielectric belt having dielectric property; sheet conveying devices for conveying the base sheet in the nanofiber forming space; a sheet contacting device for putting a back surface of the base sheet and a first surface of the first dielectric belt into contact with each other; a dielectric belt driving device for running the first dielectric belt in a conveyance direction of the base sheet within the nanofiber forming space while the first surface is kept in contact with the back surface of the base sheet; and a voltage applying device for applying a voltage to the second surface of the first dielectric belt so that dielectric polarization occurs to the first dielectric belt.

Abstract: Various exemplary illustrations of a piston rod seal are disclosed. An exemplary piston rod seal may include a piston rod guide for guiding a piston rod that supports a scraping piston configured to scrape paint residue from an inner wall of a pipeline cylinder. The piston rod may further include a first seal for sealing the piston rod guide relative to the piston rod, and a second seal for sealing the piston rod guide relative to the piston rod, where the second seal is arranged axially offset relative to the first seal.

Abstract: Multiplexed electrospray deposition apparatus capable of delivering picoliter volumes of one or more substances is disclosed. The apparatus may include a unitary planar dispenser etched from a silicon wafer through microfabrication or micromachining technology. The apparatus may be used as a deposition tool for making protein microarrays in a noncontact mode. Upon application of potential difference in the range of 7-9 kV, the substances may be dispensed directly, not through a collimating mask, onto a substrate with microhydrogel features functionalized with an anchoring agent.

Abstract: The present invention provides a percutaneous terminal having a substrate thereof flocked with fibers having bio-affinity, and thereby being able to adhere tightly to a living body, a medical instrument to be placed in the body, and a production method and a production apparatus of the percutaneous terminal and the medical instrument to be placed in the body. The percutaneous terminal according to the present invention is one which the surface of the substrate is flocked with bio-affinitive short fibers (e.g. hydroxyapatite complex particles), therefore the bio-affinitive short fibers are risen perpendicular to or substantially perpendicular to the surface of the substrate. As a result, an area of the bio-affinitive short fibers coating a unit area of the substrate of the percutaneous terminal to the unit area of the percutaneous terminal substrate is considerably elevated and, in its turn, the adhesiveness of the percutaneous terminal to biological tissues is improved.

Abstract: A nozzle for a powder spray gun optionally includes an internal filter that allows air to be added to the powder flow within the nozzle shell. The nozzle may optionally include an off-axis outlet slot relative to a main flow axis of the powder into the nozzle shell so that powder encounters an obstruction before exiting through the outlet slot.

Abstract: Methods and apparatus for applying filler material onto an object are provided. An apparatus may include a body and an applicator head attached to the body. The apparatus may also include a magnetic member coupled to the applicator head and arranged to attract filler material to a heating surface of the applicator head. The applicator head may be configured to apply the filler material attracted to the heating surface against an object. The heating surface may be configured to apply heat to the filler material attracted to the heating surface to melt the filler material onto the object.

Abstract: Described herein are apparatuses and methods of creating fibers, such as microfibers and nanofibers. The methods discussed herein employ centrifugal forces to transform material into fibers. Apparatuses that may be used to create fibers are also described. Embodiments described herein relate to apparatuses and methods for the deposition of fibers onto substrates.

Abstract: An electrospray emitter (10) for emitting a liquid comprising a sheet (40) having a channel (65) opening to an aperture (55) on a flat emitter surface extending across the sheet (40). A charging electrode (80) coupleable to an electrical supply and arranged to apply an electrical charge to liquid passing into the channel (65). A control electrode (50) proximal to the channel (65) for controlling electrospray emission, that may be embedded in the sheet. A non-wetting or insulating layer (30) may be applied to the sheet.

Abstract: The invention relates to a linear fibre formation comprising nanofibres deposited on a linear fibre core, at the same time the nanofibres are to the core fixed with a coil of at least one covering thread. The invention further relates to a method and a device for production of a linear fibre formation comprising a linear fibre core, on which in a spinning space of an electric field of high intensity the nanofibres produced through electrostatic spinning of polymer matrix are deposited. Through the spinning space of the electric field at least two straight segments of the linear fibre core are guided, between which the core outside the spinning space of electric field is guided at least along a section of circumference of the guiding cylinder, while in projection into a plane being tangential to circumference of the guiding cylinder and passing the respective segment of the core, this segment of the core and longitudinal axis of the guiding cylinder contain an acute angle.

Abstract: A nanofiber manufacturing system in which nanofiber is formed from a raw material liquid by electrostatic explosions in a nanofiber forming space and the formed nanofiber is collected and deposited on a main surface of a base sheet. The system includes: a first dielectric belt having dielectric property; sheet conveying devices for conveying the base sheet in the nanofiber forming space; a sheet contacting device putting a back surface of the base sheet and a first surface of the first dielectric belt into contact with each other; a dielectric belt driving device for running the first dielectric belt in a conveyance direction of the base sheet within the nanofiber forming space while the first surface is kept in contact with the back surface of the base sheet; and a voltage applying device for applying a voltage to the second surface of the first dielectric belt so that dielectric polarization occurs to the first dielectric belt.

Abstract: The disclosed electrostatic coating system (1) includes a spray gun (2) for electrostatic coating, a high-voltage generator (5), and an alternating-current source unit (4), and further includes a removable grounding member (7), in a state attached to the main body of the gun, provided to close an open-circuit portion (3c) of the grounded power source line (3a), and a control circuit (8) for controlling the alternating current source unit (4) by detecting the current flowing through the power source line (3) or the voltage of the power source line (3) by a current coil (13) to stop application of the alternating voltage (Vac) to the high-voltage generator (5) when the detected electric current or the detected voltage has dropped or either the current or the voltage is not detected during supply of the alternating voltage (Vac) to the high voltage generator (5) of the spray gun (2). This system enables prevention of charging of the removable grounding member (7) to improve the safety in the coating operation.

Abstract: An electrospinning method includes providing a nozzle fluidically coupled to a source of polymer ink and providing a substrate adjacent to the nozzle. A first voltage is applied to the nozzle to initiate electrospinning of the polymer ink onto the substrate, wherein the first voltage is within the range of about 400V to about 1000V. The voltage is then reduced to a second, lower voltage wherein the voltage is within the range of about 600V to about 150V.

Abstract: The present invention generally relates to an electrostatic coating apparatus for spraying a stream of particles onto a medium, and in particular to an apparatus equipped with a powder coating suspension device such as a multivolume chamber, or a air stream creation device. What is also contemplated is the use of a plurality of variable openings in the enclosure, used in conjunction with a plurality of conductors, to dispose a stream of particles onto a moving medium in successive layers. In yet another embodiment, the stream of particles is directed in a directional electrical field created by electrodes placed adjacent to directional shields. The present disclosure relates to an in-line industrial device able to coat paint, starch, thermoplastic materials, or any other powder material onto a medium by successively controlling a plurality of parameters.

Abstract: A device is provided for applying paints that includes, but is not limited to an apparatus for producing a stream of paint particles, a guide element with a surface for limiting the stream of paint particles in space. The guide element is realized in such a way that an area situated adjacent to its surface for limiting the stream of paint particles in space can be kept free of paint particles.

Abstract: The stain preventing cover is formed from a composite sheet 24 having a three layer structure as a raw material which is produced by laminating a first sheet material 21 having a low dielectric constant and having insulation performance, a second sheet material 22 having a dielectric constant higher than that of the first sheet material 21 or having semiconductivity and a third sheet material 23 having a dielectric constant lower than that of the second sheet material 22 and having insulation performance, in which an end of the second sheet material 22 is positioned together with an end of the first and third sheet materials 21 and 23 adjacent to a electrostatic high voltage part 10 of a coating machine and another end thereof is positioned distant from an earth part 11 of the coating machine to be electrically insulated.

Abstract: A system for coating a surface comprising providing a source of iron-based amorphous metal, the iron-based amorphous metal including devitrified ferrite; directing the iron-based amorphous metal toward the surface by a spray for coating the surface; and separating at least a portion of the devitrified ferrite from the spray before the spray reaches the surface. Also an apparatus for coating a surface comprising a source of iron-based amorphous metal, the iron-based amorphous metal including devitrified ferrite; an application system for directing the iron-based amorphous metal toward the surface by a spray for coating the surface, and a system for separating at least a portion of the devitrified ferrite from the spray before the spray reaches the surface.

Abstract: An apparatus and system for electromotively coating a part can include a conveyor that has a plurality of hangars that are configured to be positively connected to respective parts that are to be coated. An attachment mechanism can be provided on the hangar and the part, the attachment mechanism being configured to exert force in more than a single direction. The part can be a conductive plastic part and can include an attachment structure that is formed thereon, for example, screw threads integrally formed in the part. The hangar can include a similar fastener that is configured to connect to the attachment structure of the part. For example, the fastener of the hangar can be a screw thread that mates with threads integrally or otherwise formed on the part.

Abstract: A spray system and method of using such spray system to fabricate a polymer membrane structure for use as a vascular graft or tissue engineered scaffold is provided. Generally, this spray system includes the use of at least two spray apparatus to apply different polymer and solvent mixtures to the outer surface of a mandrel to form a blended layer. Upon curing of the blended layer, phase separation occurs leading to the formation of a polymer membrane structure having variable properties along at least a portion of its longitudinal axis.

Abstract: The invention is directed to a process and apparatus for preparing coated particles, in particular a process for preparing particles that are coated with small particles using electrospraying. The coated particles produced according to the present invention find use for instance as catalysts or as pharmaceuticals. According to the invention a host particle is contacted in a gas stream where it is allowed to contact with one or more moving tribocharging particles, thus providing a charged host particle, which is subsequently contacted with charged guest particles in an electrospraying step.

Abstract: A production assembly and associated process for mass producing such as a thermoplastic pallet and which utilizes a multiple insert supporting and continuously moving carousels inter-faceable with an input line upon which is transported a plurality of rigid and planar shaped inserts, as well as an output line a spaced relationship from the input line for removing, from the carousel, the resin coated articles. The invention further teaches a series of subset variants for spray applying a two part resin and hardener upon the insert according to a selected thickness, following which the inserts are cured and dried prior to transferring to the output line and in order to create a finished product.

Abstract: In an electrostatic coating apparatus (1), an electrically conductive coating material is supplied through a coating material supplying path (11) to a coating gun (13) to which a high voltage is applied. The electrostatic coating apparatus (1) is provided with an insulating and separating valve (32) capable of electrically insulating and separating the coating material supplying path (11) into an application side in which the high voltage is applied and a non-application side. The insulating and separating valve (32) is provided with a female coupling member (32U) having a first connecting portion (54) and a male coupling member (32D) having a second connecting portion (64).

Abstract: A method and apparatus for electrostatic spray deposition (ESD) for fabricating a thin-layer yttria-stabilized zirconia (YSZ) electrolyte on a solid oxide fuel cell (SOFC) anode substrate constructed of nickel-YSZ cermet. By reducing the thickness of the electrolyte, and thereby reducing the cell internal IR drop, an intermediate temperature SOFC (ITSOFC) can operate at 600-800° C. A collar positioned at a distance from a discharge end of a spray nozzle enhances a spray pattern of a precursor including the electrolyte material and thus provides a very thin electrolyte layer.

Abstract: An apparatus for forming a thin layer on a large substrate, a method of manufacturing an organic light-emitting display apparatus by using the apparatus, and an organic light-emitting display apparatus manufactured using the method.

Abstract: Exemplary embodiments provide materials, methods, and systems for a fuser member used in electrophotographic devices and processes, wherein the fuser member can include a coating material containing a plurality of nanoceram fibers dispersed in a polymer matrix for providing a desired gloss level of fused toner images.

Abstract: Embodiments of the present invention relate generally to lithium-ion batteries, and more specifically, to batteries having integrated separators and methods of fabricating such batteries. In one embodiment, a lithium-ion battery having an electrode structure is provided. The lithium-ion battery comprises an anode stack, a cathode stack, and a porous electrospun polymer separator comprising a nano-fiber backbone structure. The anode stack comprises an anodic current collector and an anode structure formed over a first surface of the anodic current collector. The cathode stack comprises a cathodic current collector and a cathode structure formed over a first surface of the cathodic current collector. The porous electrospun polymer separator is positioned between the anode structure and the cathode structure.

Abstract: In one embodiment, an apparatus for simultaneously depositing an anodically or cathodically active material on opposing sides of a flexible conductive substrate is provided. The apparatus comprises a chamber body defining one or more processing regions in which a flexible conductive substrate is exposed to a dual sided spray deposition process, wherein each of the one or more processing regions are further divided into a first spray deposition region and a second spray deposition region for simultaneously spraying an anodically active or cathodically active material onto opposing sides of a portion of the flexible conductive substrate, wherein each of the first and second spray deposition regions comprise a spray dispenser cartridge for delivering the activated material toward the flexible conductive substrate and a movable collection shutter.

Abstract: A nozzle for a powder spray gun optionally includes an internal filter that allows air to be added to the powder flow within the nozzle shell. The nozzle may optionally include an off-axis outlet slot relative to a main flow axis of the powder into the nozzle shell so that powder encounters an obstruction before exiting through the outlet slot.