With Magnet (e.g., Electron Cyclotron Resonance, Etc.) Patents (Class 118/723MR)
  • Patent number: 5522934
    Abstract: A plasma processing apparatus comprises a susceptor for supporting a target object to be processed having a target surface to be processed in a process vessel, a plurality of process gas supply nozzles for supplying a process gas for the target object into the process vessel, and an RF coil for generating an electromagnetic wave in the process vessel to generate a plasma of the process gas. The supplying nozzles have process gas injection holes formed at a plurality of levels in a direction substantially perpendicular to the target surface of the target object in the process vessel, and the gas injection holes located at an upper level are closer to a center of the target surface than gas injection holes located at a lower level.
    Type: Grant
    Filed: April 25, 1995
    Date of Patent: June 4, 1996
    Assignee: Tokyo Electron Limited
    Inventors: Akira Suzuki, Shuichi Ishizuka, Kohei Kawamura, Jiro Hata
  • Patent number: 5520741
    Abstract: An apparatus is proposed for producing a plasma polymer protective layer on workpieces, in particular headlamp reflectors (10), which has a coating chamber (18) into which a polymerizable monomer can be introduced and in which microwaves produce, in the region of the magnetic field of permanent magnets, a plasma for depositing the polymer protective layer on the workpieces held on the workpiece carriers (11). The permanent magnets are arranged on the workpiece carriers (11). Furthermore, there is provided a transport device (12) which conveys the workpiece carriers (11) through the coating chamber (18), which transport device possesses a return line, having a cleaning station (22), for the workpiece carriers (11) outside the coating chamber (18) for returning the workpiece carriers (11) from the exit to the entrance of the coating chamber. By this means, the known ECR coating process can, with continuous cleaning of the magnets, be used in an in-line process.
    Type: Grant
    Filed: October 14, 1994
    Date of Patent: May 28, 1996
    Assignee: Robert Bosch GmbH
    Inventors: Guenter Schneider, Gerhard Benz, Juergen Hahn
  • Patent number: 5512102
    Abstract: An improved chemical vapor deposition or etching is shown in which cyclotron resonance and photo or plasma CVD cooperate to deposit a layer with high performance at a high deposition speed. The high deposition speed is attributed to the cyclotron resonance while the high performance is attributed to the CVDs.
    Type: Grant
    Filed: March 28, 1994
    Date of Patent: April 30, 1996
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Shunpei Yamazaki
  • Patent number: 5503676
    Abstract: A method and apparatus for removing extraneous deposits from particle control surfaces in a microwave plasma generating device. An annular magnetron plasma is formed in contact with a particle control surface having a shape which intersects 200-500 G lines of magnetic induction. The magnetron plasma is scanned across particle control surfaces on a horn and chuck by increasing the current to the main coil and/or mirror coil of the apparatus. As the magnetron plasma moves across the particle control surfaces, the plasma reacts with the extraneous deposits and etches the deposits off of the particle control surfaces.
    Type: Grant
    Filed: February 8, 1995
    Date of Patent: April 2, 1996
    Assignee: Lam Research Corporation
    Inventors: Paul K. Shufflebotham, Larry D. Hartsough, Dean R. Denison
  • Patent number: 5501740
    Abstract: A microwave plasma reactor including a chamber for containing a gas to be energized into a plasma with microwave energy, an electrode having two surfaces in the chamber for radiating microwave energy from one of the surfaces into the chamber to form the plasma proximate the radiating surface, and a waveguide or coaxial conductor for introducing microwave energy onto the other of the two electrode surfaces for providing the energy to form the plasma.
    Type: Grant
    Filed: March 29, 1994
    Date of Patent: March 26, 1996
    Assignee: Applied Science and Technology, Inc.
    Inventors: Matthew M. Besen, Evelio Sevillano, Donald K. Smith
  • Patent number: 5496410
    Abstract: In a plasma processing apparatus which forms a gaseous raw material into a plasma by using electron cyclotron resonance and processes a substrate, leading-edge opening portions of an introduction tube into which a gaseous raw material is introduced are formed in the inner wall surface of the container in such a way that they do not project within the vacuum container. A heater is wound around the introduction pipe so that the opening portions thereof can be heated. With this construction, even if a gaseous raw material which is a liquid or solid at normal temperature and normal pressure is made to flow, the gaseous raw material can be prevented from being liquefied or solidified in the opening portions of the introduction pipe, and the opening portions of the introduction pipe can be prevented from being clogged. In addition, since there are no projections within the vacuum container, the propagation of microwaves is not impeded, making it possible to uniformity process the substrate.
    Type: Grant
    Filed: March 10, 1993
    Date of Patent: March 5, 1996
    Assignee: Hitachi, Ltd.
    Inventors: Takuya Fukuda, Michio Ohue, Kazuo Suzuki
  • Patent number: 5489362
    Abstract: A plasma discharge tube (5) having a diameter that corresponds to a quarter wavelength of the standing wave is selected and the waveguide system (2) is dimensioned and tuned such that the standing wave forms a first voltage maximum at a first side of the plasma discharge tube (5) and the standing wave is also supplied reflected, so that it forms a second, anti-phase voltage maximum at a second side of the plasma discharge tube (5) that lies opposite the first side and faces toward an end termination (12) of the waveguide system (2). A controlled magnetic field is applied in order to achieve an especially low working pressure.
    Type: Grant
    Filed: August 29, 1994
    Date of Patent: February 6, 1996
    Assignee: Secon Halbleiterproduktionsgeraete Gesellschaft mbH
    Inventors: Heinz Steinhardt, Josef Mathuni
  • Patent number: 5487785
    Abstract: A semiconductor wafer plasma treatment apparatus comprising a processing vessel whose interior is maintained at a predetermined degree of vacuum; a plasma generation means which is arranged on an upper surface of the processing vessel and generates radio-frequency waves into the interior thereof, to cause the generation of a plasma in the process gas within the processing vessel; and a holder for holding a semiconductor wafer that is to be subjected to a predetermined treatment by the plasma generated from the process gas by the action of the plasma generation means, a supply means which supplies process gas into the processing vessel comprises first gas supply pipes that are arranged at positions equidistant in the peripheral direction around the processing vessel and a second gas supply pipe that is arranged at the center of an upper surface of the processing vessel, and gas exhaust means from exhaust gases from the processing vessel is arranged at positions equidistant in the peripheral direction around th
    Type: Grant
    Filed: March 25, 1994
    Date of Patent: January 30, 1996
    Assignee: Tokyo Electron Kabushiki Kaisha
    Inventors: Yasuhiro Horiike, Takayuki Fukasawa
  • Patent number: 5466295
    Abstract: A plurality of magnetized elements form a continuous surface proximate to a waveguide opening, sufficient to satisfy electron cyclotron resonance plasma generation. With the elements similarly magnetized in a direction perpendicular to their central axis and parallel to the plane in which they are situated, a continuous resonance surface may be formed without the need for an externally applied magnetic field. Other magnetization orientations, such as perpendicular to the plane of the elements, may require an external magnetic field, such as that derived from solenoidal coils, but of a magnitude substantially reduced due to the combined field supplied by the elements.
    Type: Grant
    Filed: October 25, 1993
    Date of Patent: November 14, 1995
    Assignee: Board of Regents Acting for the Univ. of Michigan
    Inventor: Ward D. Getty
  • Patent number: 5453125
    Abstract: An apparatus is described as a source of a plasma with a variety of applications. Of particular interest is gas abatement whereby the toxic or environmentally harmful effluent from a process chamber is converted to harmless and stable products by passing through this plasma source. The plasma is produced in a gas by cooperation between a magnetic field of the proper strength and microwave energy of the proper frequency. The microwave field enters a chamber through a window of microwave transparent material to encounter a magnetic field formed by a permanent magnet placed on the opposite side of the chamber and designed such that the direction of propagation of the microwave field is parallel with the magnetic field lines in the center of the chamber. For the purpose of gas abatement the plasma source is located downstream from a processing chamber.
    Type: Grant
    Filed: October 31, 1994
    Date of Patent: September 26, 1995
    Inventor: Ole D. Krogh
  • Patent number: 5453305
    Abstract: A plasma reactor and method for forming a dense plasma from a gas is described incorporating a housing, a gas inlet to the housing, a pump for evacuating the housing, a magnetic coil to generate a magnetic field in the housing, a radio frequency power supply, an electrode or induction coil in the housing, a microwave power supply. The invention overcomes the problem of an upper plasma density limit independent of increases in microwave power.
    Type: Grant
    Filed: September 2, 1993
    Date of Patent: September 26, 1995
    Assignee: International Business Machines Corporation
    Inventor: Young H. Lee
  • Patent number: 5451259
    Abstract: An apparatus is described as a source of a plasma for remote, or downstream, processing with a variety of applications. The plasma is produced in a gas by cooperation between a magnetic field of the proper strength and microwave energy of the proper frequency. The microwave field enters a chamber through a window of microwave transparent material to encounter a magnetic field formed by a permanent magnet placed on the opposite side of the chamber and designed such that the direction of propagation of the microwave field is parallel with the magnetic field lines in the center of the chamber. A gas or gas mixture is introduced to the chamber and the plasma effluent is guided by gas pressure gradients to a workpiece located downstream from the source chamber. With the proper choice of gases, pressure, and power the workpiece or substrate can be effected by deposition of a thin film, etching of the substrate surface, or otherwise modifying the surface or body of the workpiece.
    Type: Grant
    Filed: February 17, 1994
    Date of Patent: September 19, 1995
    Inventor: Ole D. Krogh
  • Patent number: 5449411
    Abstract: A microwave plasma processing apparatus is provided with a vacuum chamber, a substrate holder for mounting a substrate to be processed, a reactive gas feed port, a cleaning gas feed port, a plasma generation device for generating a processing plasma from the reactive gas and a cleaning plasma from the cleaning gas, and a high-frequency electric field application device for applying an electric field having a frequency that allows ions in the cleaning plasma to follow changes in the electric field. The high-frequency electric field application device is activated to apply the electric field to the cleaning plasma so as to remove substances that have been deposited on the surfaces of the vacuum chamber and substrate holder due to the processing of the substrate by the processing plasma, thereby cleaning up the vacuum chamber and substrate holder.
    Type: Grant
    Filed: October 19, 1993
    Date of Patent: September 12, 1995
    Assignee: Hitachi, Ltd.
    Inventors: Takuya Fukuda, Junji Sato, Fumiyuki Kanai, Atsushi Tsuchiya
  • Patent number: 5433788
    Abstract: A plasma treatment apparatus for forming a thin film on a substrate in a vacuum vessel includes a magnetic field generator which can be positioned inside or outside the vacuum vessel, and a microwave source. The magnetic field strength is controllable such that an electron cyclotron resonance (ECR) area is defined near the substrate. The magnetic field generator can be arranged so that plasma and reactive gas introduction ports are on the microwave introduction side of the ECR area and the substrate is on the opposite side of the ECR area. Alternatively, a gas introduction port can be positioned such that reactive gas is introduced into the ECR area or onto the substrate.
    Type: Grant
    Filed: October 4, 1993
    Date of Patent: July 18, 1995
    Assignees: Hitachi, Ltd., Hitachi Service Engineering Co., Ltd.
    Inventors: Yasuhiro Mochizuki, Naohiro Momma, Shigeru Takahashi, Takuya Fukuda, Noboru Suzuki, Tadasi Sonobe, Kiyoshi Chiba, Kazuo Suzuki
  • Patent number: 5433813
    Abstract: In a semiconductor device manufacturing apparatus of a reactive ion etching apparatus or the like, only a DC signal in a high frequency electric field can be accurately detected in a real-time manner without any noise, thereby enabling a temperature, a potential, or another parameter of a substrate (wafer) to be accurately measured. For this purpose, according to this manufacturing apparatus, a transmission line filter (coaxial cable) 8 having an electric length ((2n+1).lambda./4) that is an odd-number times as long as 1/4 of the wavelength .lambda. of a high frequency power source 1 is connected between a thermocouple or electrode 7 and a voltmeter 10 to measure a temperature or another parameter of a wafer (substrate) 5. A high frequency signal is separated by the transmission line filter, and a high frequency impedance is short-circuited by a capacitance 9 resulting in the high frequency component being removed, and only a DC signal being provided to the voltmeter 10.
    Type: Grant
    Filed: November 3, 1993
    Date of Patent: July 18, 1995
    Assignee: Canon Kabushiki Kaisha
    Inventor: Hideshi Kuwabara
  • Patent number: 5433789
    Abstract: A plasma processing apparatus has a waveguide along which microwaves are propagated from a microwave generator to a plasma-forming region in a low-pressure processing chamber. The waveguide has a large cross-sectional area, to enable a large region of plasma to be achieved. Uniformity and stability of the plasma are improved by a mode restrictor which inhibits mixing of propagation modes which is otherwise liable to occur in a wide waveguide. The mode restrictor consists of electrically-conductive dividers which divide the waveguide cross-section into an array of sub-guides before the plasma-forming region.
    Type: Grant
    Filed: January 28, 1993
    Date of Patent: July 18, 1995
    Assignee: Hitachi, Ltd.
    Inventors: Yutaka Kakehi, Yoshinao Kawasaki, Keizo Suzuki, Kazuo Nojiri, Hiromichi Enami, Tetsunori Kaji, Seiichi Watanabe, Yoshifumi Ogawa
  • Patent number: 5399253
    Abstract: A plasma generating device to treat substrates in a vacuum chamber, includes a cathode which, at its upper surface, contains the material to be treated in the form of a target. At least one magnetic device is provided at the back side of the target, to generate, in the area of the cathode surface, at least one tunnel-like magnet field which forms tunnel foot poles on the cathode surface, whereby the tunnel-like field extends at least along a part of a horizontal tunnel axis. The magnetic device includes a mechanism for displacing at least one of the tunnel foot poles perpendicular to the horizontal tunnel axis. The magnetic device also includes a fixed first magnetic pole generating device and surrounding, as a closed frame, at least a second magnetic pole generating device which contains the mechanism for displacing the corresponding tunnel foot pole.
    Type: Grant
    Filed: November 16, 1993
    Date of Patent: March 21, 1995
    Assignee: Balzers Aktiengesellschaft
    Inventor: Pius Grunenfelder
  • Patent number: 5389197
    Abstract: A method of down-flow type plasma processing, such as etching or ashing, on a wafer, in which a plasma of a reactant gas is formed by subjecting a reactant gas to a high frequency electromagnetic wave and only active species generated by the plasma is supplied onto the wafer while the plasma is shielded from the wafer, the method comprising the steps of mounting a wafer on a flat surface of a wafer stage; disposing an exhaust ring having a diameter greater than that of the wafer concentrically with the wafer; and exhausting through the entire exhaust gap formed between the flat surface of the wafer stage and one end of the exhaust ring. An apparatus for carrying out the method is also disclosed.
    Type: Grant
    Filed: January 28, 1993
    Date of Patent: February 14, 1995
    Assignee: Fujitsu Limited
    Inventor: Yasushi Ishimaru
  • Patent number: 5389154
    Abstract: In a plasma processing apparatus, a second microwave guiding unit has at least one vacuum waveguide with a dielectric window and an opening being formed on the side of the microwave introducing hole. The vacuum waveguide is arranged at a position where an external magnetic field applied from an external magnetic field applying unit is stronger than an ECR condition, and causes the microwave guided from a first microwave guiding unit to propagate through the dielectric window in a direction perpendicular to the external magnetic field such that the electric field of the microwave is parallel to the external magnetic field applied to the second microwave guiding unit by the external magnetic field applying unit. The dielectric window is arranged at a position at which at least a portion of the dielectric window cannot been seen directly from the microwave introducing hole.
    Type: Grant
    Filed: June 24, 1993
    Date of Patent: February 14, 1995
    Assignee: Nippon Telegraph and Telephone
    Inventors: Nishimura Hiroshi, Ono Toshiro, Matsuo Seitaro
  • Patent number: 5378284
    Abstract: An apparatus and a method for producing layers on the surfaces of workpieces, preferably on spotlight, or headlight, reflector inserts formed of plastic, includes an apparatus having a vacuum chamber that can be operated as a batch system with a PCVD coating process, where a microwave ECR plasma coating source is used, and the workpieces to be coated are secured to a rotary cage arranged in the vacuum chamber. The rotary cage can be conducted past a microwave coating source with a frequency-matched and phase-matched planetary motion. Such a coating process can be used in a vacuum chamber, under plasma, and at pressures below 2.times.10.sup.-2 mbar.
    Type: Grant
    Filed: June 30, 1992
    Date of Patent: January 3, 1995
    Assignee: Leybold Aktiengesellschaft
    Inventors: Michael Geisler, Rudolf Koetter-Faulhaber, Michael Jung
  • Patent number: 5366586
    Abstract: In the ECR plasma generating method, the microwave introduced into the plasma formation chamber is oscillated at frequencies in the range of a predetermined bandwidth, and the magnetic field applied to the introduced microwave has the flux densities in the range corresponding to the frequency bandwidth so as to meet the ECR condition, resulting a high density ECR plasma. The frequency bandwidth is at least +-4% of the center frequency of 2.45 GHz. The gradient of the magnetic field at the ECR area is at most 10 Gauss/cm. When a substrate is processed by the plasma generated by using the ECR, the ECR area is formed at a position at least 5 cms away from the microwave introducing window.
    Type: Grant
    Filed: February 3, 1993
    Date of Patent: November 22, 1994
    Assignee: NEC Corporation
    Inventor: Seiji Samukawa
  • Patent number: 5366555
    Abstract: Apparatus for a sequential continuous vapor deposition process provides a plurality of physically separated process environments in a single reactor vessel. A substrate mounting plate within the reactor vessel movably positions a substrate mounted thereon sequentially between the plurality of separated process environments. Each of the process environments are defined by a gas emitter structure for emitting a predetermined gas from a source thereof to the environment adjacent to the substrate when it is moved into position adjacent thereto and an exhaust structure through which the gas flows from the environment. A substrate positioning structure movably positions the substrate mounting plate so that the substrate is thereby sequentially passed through each one of the process environments.
    Type: Grant
    Filed: June 1, 1993
    Date of Patent: November 22, 1994
    Inventor: Michael A. Kelly
  • Patent number: 5354382
    Abstract: An electron cyclotron resonance apparatus for treating a wafer by plasma generated by utilizing a resonance of electrons. The apparatus is constructed to improve a temperature uniformity of a wafer by injecting helium as a heat transfer medium between the wafer and a wafer pedestal on which the wafer is laid and thereby transferring a heat from the wafer to the wafer pedestal. The apparatus is also constructed to move a desired wafer treating position. As a result, it is possible to fabricate semiconductor devices having a superior performance.
    Type: Grant
    Filed: February 7, 1994
    Date of Patent: October 11, 1994
    Assignee: Hyundai Electronics Industries Co., Ltd.
    Inventors: Roh Y. Sung, Chel S. Park, Sang Y. Lee, Cheong D. Lee, Dae H. Kim
  • Patent number: 5326404
    Abstract: A plasma processing apparatus for processing a semiconductor wafer by using a plasma to fabricate a semiconductor device comprises: a film forming vessel having at least one film forming chamber for forming a Ti/TiN laminate layer or a Ti/TiON/TiN laminate layer on a semiconductor wafer therein; and a heating system for heating the side wall of the film forming vessel so that the inner surface of the side wall is heated at a predetermined temperature to prevent the deposition of a coarse TiN film or TiN particles, which are liable to deteriorate the quality of the laminate layer formed on the semiconductor wafer, over the inner surface of the side wall of the film forming vessel.
    Type: Grant
    Filed: December 18, 1992
    Date of Patent: July 5, 1994
    Assignee: Sony Corporation
    Inventor: Junichi Sato
  • Patent number: 5318654
    Abstract: An apparatus for cleaning a surface includes first and second reaction containers, a holding apparatus for holding, in the second reaction container, a substance to be processed on the surface of which foreign matter is present, an apparatus for supplying helium gas into the first reaction container, an apparatus for generating helium ions, electrons, and metastable helium by exciting helium gas in the first reaction container, and an apparatus for separating the metastable helium generated in the first reaction container and for introducing the metastable helium into the second reaction container.
    Type: Grant
    Filed: June 4, 1992
    Date of Patent: June 7, 1994
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Takahiro Maruyama, Toshiaki Ogawa, Hiroshi Morita, Tomoaki Ishida, Kenji Kawai
  • Patent number: 5312509
    Abstract: An automatic manufacturing system receives a semiconductor substrate with etched patterns, loads it onto a chuck in a chamber which is then evacuated. Plasma etching cleans the substrate, then coated with adhesion and nucleation seed layers. A reactor selectively connected, adjacent to the chamber sublimes a precursor of the metal, which is then transported to the substrate. A reactor heat transfer system provides selective reactor cooling and heating above and below the precursor sublimation temperature under the control of programmable software. The heated chuck heats the substrate above the dissociation temperature of the precursor, releasing the metal from the precursor onto the substrate to nucleate the metal species onto the seed layer on the substrate. Then the system is pumped to a lower pressure after expiration of each period of sublimation, and the substrate is advanced to the next chamber, released from the chuck and returned to its original cassette.
    Type: Grant
    Filed: May 11, 1992
    Date of Patent: May 17, 1994
    Assignee: International Business Machines Corporation
    Inventor: Rudolph J. B. Eschbach
  • Patent number: 5306985
    Abstract: The present invention describes a technique to control the radial profile of microwave power in an ECR plasma discharge. In order to provide for a uniform plasma density to a specimen, uniform energy absorption by the plasma is desired. By controlling the radial profile of the microwave power transmitted through the microwave window of a reactor, the profile of the transmitted energy to the plasma can be controlled in order to have uniform energy absorption by the plasma. An advantage of controlling the profile using the window transmission characteristics is that variations to the radial profile of microwave power can be made without changing the microwave coupler or reactor design.
    Type: Grant
    Filed: July 17, 1992
    Date of Patent: April 26, 1994
    Assignee: Sematech, Inc.
    Inventor: Lee A. Berry
  • Patent number: 5292370
    Abstract: In a dual plasma device, the first plasma is a microwave discharge having its own means of plasma initiation and control. The microwave discharge operates at electron cyclotron resonance (ECR), and generates a uniform plasma over a large area of about 1000 cm.sup.2 at low pressures below 0.1 mtorr. The ECR microwave plasma initiates the second plasma, a radio frequency (RF) plasma maintained between parallel plates. The ECR microwave plasma acts as a source of charged particles, supplying copious amounts of a desired charged excited species in uniform manner to the RF plasma. The parallel plate portion of the apparatus includes a magnetic filter with static magnetic field structure that aids the formation of ECR zones in the two plasma regions, and also assists in the RF plasma also operating at electron cyclotron resonance.
    Type: Grant
    Filed: August 14, 1992
    Date of Patent: March 8, 1994
    Assignee: Martin Marietta Energy Systems, Inc.
    Inventors: Chin-Chi Tsai, Halsey H. Haselton
  • Patent number: 5279669
    Abstract: A plasma reactor for forming a dense plasma from a gas is described incorporating a housing, a gas inlet to the housing, a pump for evacuating the housing, a magnetic coil to generate a magnetic field in the housing, a radio frequency power supply, an electrode or induction coil in the housing, a microwave power supply. The invention overcomes the problem of an upper plasma density limit independent of increases in microwave power by inducing electron cyclotron resonance (ECR) and ion cyclotron resonance (ICR) conditions.
    Type: Grant
    Filed: December 13, 1991
    Date of Patent: January 18, 1994
    Assignee: International Business Machines Corporation
    Inventor: Young H. Lee
  • Patent number: 5254171
    Abstract: A bias ECR plasma CVD apparatus includes an ECR plasma generating chamber and a plasma CVD chamber for forming a film on a substrate by a plasma CVD reaction. A heating device and a cooling device are provided at least in the vicinity of the substrate for maintaining the substrate and the vicinity thereof at a constant temperature. With this construction, the number of contaminant particles deposited on a surface of the substrate in forming the film on the substrate can be reduced.
    Type: Grant
    Filed: April 13, 1992
    Date of Patent: October 19, 1993
    Assignee: Sony Corporation
    Inventors: Hideaki Hayakawa, Junichi Sato, Tetsuo Gocho