Gallium Containing Patents (Class 136/262)
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Publication number: 20110265875Abstract: Optoelectronic devices having enhanced conversion efficiencies and associated methods are provided. In one aspect, for example, a method of making an optoelectronic device can include applying an absorption layer onto a support substrate, the absorption layer including a material such as CIGS, CIG, CI, CZT, CdTe, and combinations thereof. Additional steps include providing a element-rich environment in proximity to the absorption layer, and irradiating at least a portion of the absorption layer with laser radiation through the element-rich environment thereby incorporating the element into the absorption layer.Type: ApplicationFiled: May 3, 2011Publication date: November 3, 2011Applicant: SiOnyx, Inc.Inventor: Martin U. Pralle
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Publication number: 20110259418Abstract: A method of manufacturing improved thin-film solar cells entirely by sputtering includes a high efficiency back contact/reflecting multi-layer containing at least one barrier layer consisting of a transition metal nitride. A copper indium gallium diselenide (Cu(InXGa1-X)Se2) absorber layer (X ranging from 1 to approximately 0.7) is co-sputtered from specially prepared electrically conductive targets using dual cylindrical rotary magnetron technology. The band gap of the absorber layer can be graded by varying the gallium content, and by replacing the gallium partially or totally with aluminum. Alternately the absorber layer is reactively sputtered from metal alloy targets in the presence of hydrogen selenide gas. RF sputtering is used to deposit a non-cadmium containing window layer of ZnS. The top transparent electrode is reactively sputtered aluminum doped ZnO. A unique modular vacuum roll-to-roll sputtering machine is described.Type: ApplicationFiled: June 30, 2011Publication date: October 27, 2011Applicant: MiaSoleInventor: Dennis R. Hollars
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Patent number: 8044295Abstract: A solar cell has an active semiconductor structure and a back electrical contact overlying and contacting an active semiconductor structure back side. A front electrical contact is applied overlying and contacting the active semiconductor structure front side. The front electrical contact has multiple layers including a titanium layer overlying and contacting the active semiconductor structure front side, a diffusion layer overlying and contacting the titanium layer, a barrier layer overlying and contacting the diffusion layer, and a joining layer overlying and contacting the barrier layer. The front electrical contact may be applied by sequentially vacuum depositing the titanium layer, the diffusion layer, the barrier layer, and the joining layer in a vacuum deposition apparatus in a single pumpdown from ambient pressure. A front electrical lead is affixed overlying and contacting an attachment pad region of the front electrical contact.Type: GrantFiled: September 7, 2007Date of Patent: October 25, 2011Assignee: The Boeing Company, Inc.Inventors: Jerry R. Kukulka, Maggy L. Lau, Peter Hebert
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Patent number: 8039740Abstract: A single P-N junction solar cell is provided having two depletion regions for charge separation while allowing the electrons and holes to recombine such that the voltages associated with both depletion regions of the solar cell will add together. The single p-n junction solar cell includes an alloy of either InGaN or InAlN formed on one side of the P-N junction with Si formed on the other side in order to produce characteristics of a two junction (2J) tandem solar cell through only a single P-N junction. A single P-N junction solar cell having tandem solar cell characteristics will achieve power conversion efficiencies exceeding 30%.Type: GrantFiled: July 13, 2007Date of Patent: October 18, 2011Assignee: RoseStreet Labs Energy, Inc.Inventors: Wladyslaw Walukiewicz, Joel W. Ager, III, Kin Man Yu
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Patent number: 8038909Abstract: An ink for forming CIGS photovoltaic cell active layers is disclosed along with methods for making the ink, methods for making the active layers and a solar cell made with the active layer. The ink contains a mixture of nanoparticles of elements of groups IB, IIIA and (optionally) VIA. The particles are in a desired particle size range of between about 1 nm and about 500 nm in diameter, where a majority of the mass of the particles comprises particles ranging in size from no more than about 40% above or below an average particle size or, if the average particle size is less than about 5 nanometers, from no more than about 2 nanometers above or below the average particle size. The use of such ink avoids the need to expose the material to an H2Se gas during the construction of a photovoltaic cell and allows more uniform melting during film annealing, more uniform intermixing of nanoparticles, and allows higher quality absorber films to be formed.Type: GrantFiled: October 31, 2007Date of Patent: October 18, 2011Assignee: Nanosolar, Inc.Inventors: Dong Yu, Jacqueline Fidanza, Brian M. Sager
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Patent number: 8034317Abstract: A composition of matter, includes a plurality of anisotropic nanoparticles that are in physical contact with one another, each of the plurality of anisotropic nanoparticles having a) a first dimension that is substantially different than both a second dimension and a third dimension and b) a non-random nanoparticle crystallographic orientation that is substantially aligned with the first direction. The plurality a anisotropic nanoparticles are substantially aligned with respect to each other to define a substantially close packed dense layer having a non-random shared crystallographic orientation that is substantially aligned with a basal plane of the substantially close packed dense layer. The plurality of anisotropic nanoparticles includes a member selected from the group consisting of (In,Ga)y(S,Se)1-y, an In2Se3 stable wurtzite structure that defines a hexagonal rod nanoparticle, Cux(Se)1-x and Cu(In,Ga)y(S,Se)1-y.Type: GrantFiled: June 18, 2007Date of Patent: October 11, 2011Assignee: Heliovolt CorporationInventor: Billy J. Stanbery
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Publication number: 20110232760Abstract: A photoelectric conversion device includes: a photoelectric conversion layer containing a semiconductor and having a first surface as a light absorption surface and a second surface opposite to the first surface; a first electrode formed substantially in contact with the first surface; and a second electrode formed substantially in contact with the second surface. The photoelectric conversion layer is a monograin film of semiconductor grains which are monograin film of separate semiconductor grains which are arranged substantially in a single layer and each of which is at least partially buried in a binder layer, the semiconductor grains have a photoelectric conversion property and an average diameter in the range from one micrometer to 60 micrometers, and each of at least part of the semiconductor grains contains at least one stacking fault.Type: ApplicationFiled: March 17, 2011Publication date: September 29, 2011Applicant: FUJIFILM CORPORATIONInventor: Masashi SHIRATA
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Publication number: 20110232762Abstract: A method for manufacturing a photoelectric conversion element including a step of preparing a substrate and a step of forming a photoelectric conversion layer made of a CIGS-based semiconductor compound on the substrate. The step of forming the photoelectric conversion layer includes exposing the substrate to vapors of (In, Ga) and Se, or a vapor of (In, Ga)ySez, and is achieved in less than 40 minutes, and the step of exposing the substrate to vapors of (In, Ga) and Se, or vapor of (In, Ga)ySez includes varying the Ga/(In+Ga) ratio over time.Type: ApplicationFiled: March 22, 2011Publication date: September 29, 2011Applicant: FUJIFILM CORPORATIONInventor: Naoki MURAKAMI
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Publication number: 20110232761Abstract: Solar photovoltaic (PV) devices, e.g., those based on the Copper Indium Selenide (CIS) family of absorbers, including CuIn(1-x)Ga(x)Se2 (CIGS) absorber thin-film PV devices, are provided. Embodiments provide PV devices comprising an alkali metal-containing polymeric film (ACPF), which is a film formed from a composite comprising an alkali metal-containing material and a polymer. Embodiments of this disclosure also provide PV devices comprising a thermally stable polymer film that does not contain an alkali metal (TSP). Included within the embodiments of this disclosure are flexible PV devices comprising a flexible base substrate onto which one or more ACPFs and/or TSPs is/are provided, as well as flexible PV devices wherein an ACPF or TSP itself constitutes the base substrate in the form of a stand alone film. Processes for making such flexible PV devices include roll-to-roll processes.Type: ApplicationFiled: March 18, 2011Publication date: September 29, 2011Inventor: Henry L. LOMASNEY
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Publication number: 20110226337Abstract: To provide a thin-film solar battery including a substrate, a first electrode, a photoelectric conversion layer and a second electrode, the first electrode, the photoelectric conversion layer and the second electrode being placed over the substrate, wherein the photoelectric conversion layer has a laminated layer structure which includes at least a p-type layer and an n-type layer, and wherein the n-type layer is formed of a compound containing elements of Group 13, Group 16 and at least one of Groups 2, 7 and 12, the Group 13 includes at least indium, and the Group 16 includes at least sulfur.Type: ApplicationFiled: March 16, 2011Publication date: September 22, 2011Inventors: Hiroshi Deguchi, Hiroshi Miura, Kazuaki Tsuji, Hajime Yuzurihara
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Publication number: 20110226336Abstract: The present invention provides strategies for making high quality CIGS photoabsorbing materials from precursor films that incorporate a sub-stoichiometric amount of chalcogen(s). Chalcogen(s) are incorporated into the CIGS precursor film via co-sputtering with one or more other constituents of the precursor. Optional annealing also may be practiced to convert precursor into more desirable chalcopyrite crystalline form in event all or a portion of the precursor has another constitution. The resultant precursors generally are sub-stoichiometric with respect to chalcogen and have very poor electronic characteristics. The conversion of these precursors into CMS photoabsorbing material via chalcogenizing treatment occurs with dramatically reduced interfacial void content. The resultant CIGS material displays excellent adhesion to other layers in the resultant photovoltaic devices.Type: ApplicationFiled: March 14, 2011Publication date: September 22, 2011Inventors: Jennifer E. Gerbi, Marc G. Langlois, Robert T. Nilsson
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Publication number: 20110220178Abstract: The assemblies of the present invention comprise an electrode, an light absorber layer and a polyimide film. The polyimide film contains from about 40 to about 95 weight percent of a polyimide derived from: i. at least one aromatic dianhydride, at least about 85 mole percent of such aromatic dianhydride being a rigid rod type dianhydride, and ii. at least one aromatic diamine, at least about 85 mole percent of such aromatic diamine being a rigid rod type diamine. The polyimide films of the present disclosure further comprise a filler that: i. is less than about 100 nanometers in all dimensions; and ii. is present in an amount from about 5 to about 60 weight percent of the total weight of the polyimide film.Type: ApplicationFiled: September 16, 2010Publication date: September 15, 2011Applicant: E. I. DU PONT DE NEMOURS AND COMPANYInventors: Kostantinos KOURTAKIS, Brian C. AUMAN, Salah BOUSSAAD
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Publication number: 20110220204Abstract: A method for forming a light absorption layer including the following steps is provided. A controlling precursor is wet coated on a base precursor. The band gap of the controlling precursor is larger than that of the base precursor. The controlling precursor is a Group I-III-VI compound, and the Group I-III-VI compound is composed of Cua(In1-b-cGabAlc)(Se1-dSd)2, wherein 0<a, 0?b?1, 0?c?1, 0<b+c?1, and 0?d?1. Then, a heating process is performed so as to make the base precursor and the controlling precursor form the light absorption layer.Type: ApplicationFiled: December 29, 2010Publication date: September 15, 2011Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTEInventors: Yueh-Chun Liao, Mei-Wen Huang, Yen-Chih Chen
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Patent number: 8017861Abstract: A thin film solar cell including a Group IBIIIAVIA absorber layer on a defect free base including a stainless steel substrate is provided. The stainless steel substrate of the base is surface treated to reduce the surface roughness such as protrusions that cause shunts. In one embodiment, the surface roughness is reduced by coating surface with a thin silicon dioxide which fills the cavities and recesses around the protrusions and thereby reducing the surface roughness. After the silicon dioxide film is formed, a contact layer is formed over the ruthenium layer and the exposed portions of the substrate to complete the base.Type: GrantFiled: September 18, 2008Date of Patent: September 13, 2011Assignee: SoloPower, Inc.Inventor: Bulent M. Basol
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Patent number: 8012531Abstract: Disclosed is a method for manufacturing a solar cell. The method includes forming an impurity layer on a substrate of a first conductive type, the impurity layer having impurities of a second conductive type opposite the first conductive type; forming a first emitter portion having a first impurity concentration in the substrate using the impurity layer by heating the substrate with the impurity layer; forming a second emitter portion having a second impurity concentration at the first emitter portion using the impurity layer by irradiating laser beams on a region of the impurity layer, the second impurity concentration being greater than the first impurity concentration; and forming a first electrode connected to the second emitter portion and a second electrode connected to the substrate.Type: GrantFiled: March 11, 2010Date of Patent: September 6, 2011Assignee: LG Electronics Inc.Inventors: Hyungseok Kim, Youngho Choe, Jaewon Chang
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Publication number: 20110192463Abstract: A copper/indium/gallium/selenium (CIGS) solar cell structure and a method for fabricating the same are provided. The CIGS solar cell structure includes a substrate, a molybdenum thin film layer, an alloy thin film layer, and a CIGS thin film layer. The alloy thin film layer is provided between the molybdenum thin film layer and the CIGS thin film layer, serving as a conductive layer of the CIGS solar cell structure. The alloy thin film layer is composed of a variety of high electrically conductive materials (such as molybdenum, copper, aluminum, and silver) in different atomic proportions.Type: ApplicationFiled: April 18, 2011Publication date: August 11, 2011Inventor: Chuan-Lung Chuang
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Publication number: 20110192454Abstract: The present invention provides strategies for providing photovoltaic devices that are more resistant to moisture and/or oxygen degradation and the accompanying migration of key elements such as Na, Li, and the lanthanoid series of elements from the absorber layer and that have enhanced service life and improved performance. These strategies are particularly useful in the fabrication of chalcogenide-based photovoltaic devices such as chalcogenide-based solar cells. These strategies incorporate a barrier region between the photovoltaic absorber region and the front side collection grid. The barrier region keeps moisture and/or oxygen from the absorber layer and contains key elements such as Na, Li, and Ln in the absorber layer. As a result, the absorber layer retains its performance capabilities for an extended period of time.Type: ApplicationFiled: January 12, 2011Publication date: August 11, 2011Inventors: Rebekah K. Feist, Marty W. DeGroot, Todd R. Bryden, Joseph George
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Patent number: 7994419Abstract: The present invention utilizes epitaxial lift-off in which a sacrificial layer is included in the epitaxial growth between the substrate and a thin film III-V compound solar cell. To provide support for the thin film III-V compound solar cell in absence of the substrate, a backing layer is applied to a surface of the thin film III-V compound solar cell before it is separated from the substrate. To separate the thin film III-V compound solar cell from the substrate, the sacrificial layer is removed as part of the epitaxial lift-off. Once the substrate is separated from the thin film III-V compound solar cell, the substrate may then be reused in the formation of another thin film III-V compound solar cell.Type: GrantFiled: July 3, 2008Date of Patent: August 9, 2011Assignee: MicroLink Devices, Inc.Inventors: Noren Pan, Glen Hillier, Duy Phach Vu, Rao Tatavarti, Christopher Youtsey, David McCallum, Genevieve Martin
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Patent number: 7989077Abstract: A coated steel product comprises a metallic strip material which has a coating comprising an electrically insulating layer doped with sodium. The thermal expansion coefficient of said metallic strip material is less than 12×10?6 K?1 in the temperature range 0-600° C. Said product may be coated with an electrically conducting layer of molybdenum. The coated steel product is useful as a substrate for flexible Cu(In,Ga)Se2 (CIGS) solar cells.Type: GrantFiled: August 9, 2004Date of Patent: August 2, 2011Assignee: Sandvik Intellectual Property ABInventors: Mikael Schuisky, Magnus Cedergren
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Publication number: 20110174377Abstract: Provided are a method of manufacturing a flexible device and the flexible device, a solar cell, and a light emitting device. The method of manufacturing a flexible device includes providing a device layer on a sacrificial substrate, contacting a flexible substrate on one side surface of the device layer, and removing the sacrificial substrate. A large area device may be transferred onto the flexible substrate with superior alignment to realize and manufacture the flexible device. In addition, since mass production is possible, the economic feasibility may be superior. Also, when a large area solar cell having a thin thickness is manufactured, since a limitation such as twisting of a thin film of a solar cell may be effectively solved, the economic feasibility and stability may be superior.Type: ApplicationFiled: January 20, 2011Publication date: July 21, 2011Inventors: Keon Jae Lee, Sang Yong Lee
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Patent number: 7982129Abstract: Photovoltaic cells with interconnects to an external circuit, as well as related components, systems, and methods, are disclosed.Type: GrantFiled: August 14, 2006Date of Patent: July 19, 2011Assignee: Konarka Technologies, Inc.Inventors: Randolph W. Chan, Kevin P. Oliver
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Publication number: 20110168257Abstract: Utilization of the near percolation plasmonic nanostructures near the photoconversion layer in photovoltaic device provide significant enhancement in the efficiency. Photovoltaic devices utilizing efficiency enhancement due to utilization of near percolation plasmonic nanostructures and methods of photovoltaic device fabrication provide an improved solar cells that can be used for power generation and other applications.Type: ApplicationFiled: January 11, 2010Publication date: July 14, 2011Inventor: Vladimir Kochergin
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Publication number: 20110155246Abstract: The present invention relates to a thin film solar cell and manufacturing method thereof. The thin film solar cell comprises a substrate, a front electrode layer, an absorber layer and a rear electrode layer stacked in such sequence, wherein the front electrode layer is formed by doping group III element into a zinc oxide. The thin-film solar cell further comprise an interlayer disposed between the front electrode layer and the absorber layer wherein the interlayer has p-type holes formed by introducing nitrogen-based gas having Argon (Ar) as a carrier gas interacted with the group III element by using PECVD or thermal treatment, implementation and diffusion on the front electrode layer surface so that the concentration of nitrogen atoms in the interlayer is greater than 1015/cm3.Type: ApplicationFiled: December 29, 2009Publication date: June 30, 2011Inventors: Chih-Hung YEH, Wei-Lun LU, Bing-Yi HOU, Kuang-Chieh LAI
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Patent number: 7968793Abstract: A solar cell includes a back metal-contact layer, a P-type semiconductor layer, a P-N junction layer, an N-type semiconductor layer and a transparent electrically conductive layer. The P-type semiconductor layer is formed on the back metal-contact layer. The P-type semiconductor layer is comprised of nano particles of a P-type semi-conductive compound. The P-N junction layer is formed on the P-type semiconductor layer. The N-type semiconductor layer is formed on the P-N junction layer. The N-type semiconductor layer is comprised of nano particles of an N-type semi-conductive compound. The transparent electrically conductive layer is formed on the N-type semiconductor layer and functions as a front contact layer.Type: GrantFiled: April 21, 2008Date of Patent: June 28, 2011Assignee: Hon Hai Precision Industry Co., Ltd.Inventor: Ga-Lane Chen
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Patent number: 7964791Abstract: A first electrode layer 14 is formed on a mica substrate 54, and then first scribe portions 64 are disposed. Next, a light absorbing layer 16 and a buffer layer 18 are disposed on the first electrode layer 14, and through holes (second scribe portions 66) which penetrate from the upper end face of the buffer layer 18 to the lower end face of the mica substrate 54 are formed in a spot-like manner. Then, a second electrode layer 20 is disposed on the buffer layer 18. At this time, the lower end face of the second electrode layer 20 reaches the first electrode layer 14 along the inner peripheral walls of the second scribe portions 66. Furthermore, the second electrode layer 20 is scribed to dispose third scribe portions 70.Type: GrantFiled: May 24, 2006Date of Patent: June 21, 2011Assignee: Honda Motor Co., Ltd.Inventors: Satoshi Yonezawa, Tadashi Hayashida
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Publication number: 20110139251Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment, a method is provided for bandgap grading in a thin-film device using such particles. The method may be comprised of providing a bandgap grading material comprising of an alloy having: a) a IIIA material and b) a group IA-based material, wherein the alloy has a higher melting temperature than a melting temperature of the IIIA material in elemental form. A precursor material may be deposited on a substrate to form a precursor layer. The precursor material comprising group IB, IIIA, and/or VIA based particles. The bandgap grading material of the alloy may be deposited after depositing the precursor material. The alloy in the grading material may react after the precursor layer has begun to sinter and thus maintains a higher concentration of IIIA material in a portion of the compound film that forms above a portion that sinters first.Type: ApplicationFiled: August 13, 2010Publication date: June 16, 2011Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
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Publication number: 20110120557Abstract: Disclosed is a manufacturing method for a thin film type light absorbing layer of a solar cell. The manufacturing method for a light absorbing layer includes: filling CIGS crystal powder in an evaporation source of a chamber; simultaneously evaporating the CIGS crystal powder; and depositing the evaporated CIGS crystal powder on a substrate to form a CIGS thin film.Type: ApplicationFiled: June 16, 2010Publication date: May 26, 2011Applicant: Electronics and Telecommunications Research InstituteInventors: Jeongdae SUH, Kibong Song, Changwoo Ham, Myungae Chung, Sungwon Sohn
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Publication number: 20110114182Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment of the present invention, a method is described comprising of providing a first material comprising an alloy of a) a group IIIA-based material and b) at least one other material. The material may be included in an amount sufficient so that no liquid phase of the alloy is present within the first material in a temperature range between room temperature and a deposition or pre-deposition temperature higher than room temperature, wherein the group IIIA-based material is otherwise liquid in that temperature range. The other material may be a group IA material. A precursor material may be formulated comprising a) particles of the first material and b) particles containing at least one element from the group consisting of: group IB, IIIA, VIA element, alloys containing any of the foregoing elements, or combinations thereof. The temperature range described above may be between about 20° C.Type: ApplicationFiled: May 7, 2010Publication date: May 19, 2011Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
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Publication number: 20110108115Abstract: Methods for forming photovoltaic devices, methods for forming semiconductor compounds, photovoltaic device and chemical solutions are presented. For example, a method for forming a photovoltaic device comprising a semiconductor layer includes forming the semiconductor layer by electrodeposition from an electrolyte solution. The electrolyte solution includes copper, indium, gallium, selenous acid (H2SeO3) and water.Type: ApplicationFiled: November 11, 2009Publication date: May 12, 2011Applicant: International Business Machines CorporationInventors: Hariklia Deligianni, Lubomyr T. Romankiw, Raman Vaidyanathan
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Patent number: 7939048Abstract: Methods for assemblies of anisotropic nanoparticles which includes forming a substantially close packed dense layer by assembling a plurality of anisotropic nanoparticles, each of the plurality of anisotropic nanoparticles having a) a first dimension that is substantially different than both a second dimension and a third dimension and b) a non-random nanoparticle crystallographic orientation that is substantially aligned with the first direction, wherein assembling includes mechanically interacting the plurality of anisotropic nanoparticles by imposing a delocalized force that defines a direction that is substantially perpendicular to a basal plane of the substantially closed packed dense layer; and imposing a fluctuating force to which the anisotropic nanoparticles respond, which is sufficient to overcome a short range weak attractive force between members of the plurality of anisotropic nanoparticles with respect to anisotropic nanoparticles that are not substantially overlapping.Type: GrantFiled: October 31, 2007Date of Patent: May 10, 2011Assignee: HelioVolt CorporationInventor: Billy J. Stanbery
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Publication number: 20110088776Abstract: A solar cell structure including a photovoltaic layer, an upper electrode, a lower electrode, and a passivation layer is provided. The photovoltaic layer has an upper surface, a lower surface and a plurality of side surfaces, wherein the photovoltaic layer includes a first type and a second type semiconductor layer. The upper electrode is disposed at the upper surface of the photovoltaic layer and electrically connected with the second type semiconductor layer, wherein the second type semiconductor layer is between the upper electrode and the first type semiconductor layer. The bottom electrode is disposed at the bottom surface of the photovoltaic layer and electrically connected with the first type semiconductor layer, wherein the first type semiconductor layer is between the bottom electrode and the second type semiconductor. The passivation layer covers at least one of the side surfaces so as to reduce the leakage current formed on the side surfaces.Type: ApplicationFiled: December 28, 2010Publication date: April 21, 2011Applicant: AURIA SOLAR CO., LTD.Inventor: Chin-Yao Tsai
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Publication number: 20110088782Abstract: A photoelectric conversion device includes a photoelectric conversion semiconductor layer for generating an electric current when it absorbs light, a first electrode formed in contact with a light-absorbing surface of the semiconductor layer, and a second electrode formed in contact with a rear surface of the semiconductor layer. The semiconductor layer is a single-particle film including a binder layer and separate photoelectric conversion semiconductor particles. At least parts of the photoelectric conversion semiconductor particles are embedded in the binder layer. The photoelectric conversion semiconductor particles have a mean particle diameter of not less than 1 ?m and not more than 60 ?m and a variation coefficient of particle diameter of less than 30%. Parts of the semiconductor particles are in contact with the second electrode at the rear surface and parts of the semiconductor particles are in contact with the first electrode at the front surface via a buffer layer.Type: ApplicationFiled: October 19, 2010Publication date: April 21, 2011Applicant: FUJIFILM CORPORATIONInventor: Masashi SHIRATA
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Patent number: 7928317Abstract: Optimal structures for high efficiency thin film silicon solar energy conversion devices and systems are disclosed. Thin film silicon active layer photoelectron conversion structures using ion implantation are disclosed. Thin film semiconductor devices optimized for exploiting the high energy and ultraviolet portion of the solar spectrum at the earths surface are also disclosed. Solar cell fabrication using high oxygen concentration single crystal silicon substrates formed using in preference the CZ method are used advantageously. Furthermore, the present invention discloses optical coatings for advantageous coupling of solar radiation into thin film solar cell devices via the use of rare-earth metal oxide (REOx), rare-earth metal oxynitride (REOxNy) and rare-earth metal oxy-phosphide (REOxPy) glasses and or crystalline material. The rare-earth metal is chosen from the group commonly known in the periodic table of elements as the lanthanide series.Type: GrantFiled: April 18, 2007Date of Patent: April 19, 2011Assignee: Translucent, Inc.Inventor: Petar B. Atanackovic
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Publication number: 20110083743Abstract: A photoelectric conversion device includes a photoelectric conversion layer which mainly composed of a compound semiconductor containing a group Ib element, at least two group IIIb elements including Ga, and a group VIb element and contains an alkaline(-earth) metal. Concentration distributions of the alkaline(-earth) metal and Ga in the photoelectric conversion layer in the thickness direction includes a valley with the lowest concentration and an area with a higher concentration between the substrate and the valley, and satisfy Expressions (1) and (2) below: 1.0×10?6?AN [mol/cc]?2.0×10?5??(1) and 1.0?CN/CG??(2), where AN represents the alkaline(-earth) metal concentration at the valley, BN represents the highest alkaline(-earth) metal concentration between the substrate and the valley, AG represents the Ga concentration at the valley, BG represents the highest Ga concentration between the substrate and the valley, CN?BN/AN, and CG?BG/AG.Type: ApplicationFiled: October 6, 2010Publication date: April 14, 2011Applicant: FUJIFILM CORPORATIONInventor: Kana YAMAMOTO
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Patent number: 7923628Abstract: A method of reducing the loss of elements of a photovoltaic thin film structure during an annealing process, includes depositing a thin film on a substrate, wherein the thin film includes a single chemical element or a chemical compound, coating the thin film with a protective layer to form a coated thin film structure, wherein the protective layer prevents part of the single chemical element or part of the chemical compound from escaping during an annealing process, and annealing the coated thin film structure to form a coated photovoltaic thin film structure, wherein the coated photovoltaic thin film retains the part of the single chemical element or the part of the chemical compound that is prevented from escaping during the annealing by the protective layer.Type: GrantFiled: September 9, 2009Date of Patent: April 12, 2011Assignee: International Business Machines CorporationInventors: Hariklia Deligianni, Harold J. Hovel, Raman Vaidyanathan
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Publication number: 20110079284Abstract: In a structure and method for connecting junction box to solar cell module, at least one support pin is embedded in the laminated layers of the solar cell module. The support pin includes at least a plug section, a support section and a stop section. The support section is embedded in the laminated layers of the solar cell module and can therefore provide support strength to the junction box. The stop section is pressed against an end surface of the solar cell module to enable a limiting and lateral supporting effect. The plug section is exposed from a layer of fixing sealant applied on the end surface of the solar cell module for plugging in and accordingly holding to a socket section of the junction box, protecting the junction box against separating from the solar cell module before the fixing sealant is fully cured.Type: ApplicationFiled: October 1, 2010Publication date: April 7, 2011Inventor: KAI WU
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Patent number: 7919710Abstract: A solar cell includes a first electrode, a second electrode and a stacked semiconductor layer. The stacked semiconductor layer is disposed between the first electrode and the second electrode. The stacked semiconductor layer includes a first semiconductor layer, a second semiconductor layer and an intrinsic semiconductor layer. The first semiconductor layer has a first energy gap. The second semiconductor layer has a second energy gap. The intrinsic semiconductor layer is disposed between the first semiconductor layer and the second semiconductor layer, wherein the intrinsic semiconductor layer is a chalcopyrite layer and has a third energy gap. The third energy gap is less than the first energy gap and the second energy gap.Type: GrantFiled: April 30, 2008Date of Patent: April 5, 2011Assignee: Nexpower Technology Corp.Inventors: Wei-Lun Lu, Feng-Chien Hsieh, Bae-Heng Tseng
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Publication number: 20110073186Abstract: A target adapted for a sputtering process for making a compound film layer of a thin film solar cell includes a composition having a formula of CuB1-xCxSeyS2-y, wherein B and C are independently selected from Group IIIA elements; x ranges from 0 to 1; and y ranges from 0 to 2. A thin film solar cell made by sputtering using the target and a method of making the thin film solar cell are also disclosed. Specifically, the thin film solar cell includes a compound film formed with substantially columnar grains. The energy gap of the compound film layer may be varied using different work pressures during a sputtering process. At least one interlayer may be included in the compound film layer to control the size of columnar grains in the compound film layer.Type: ApplicationFiled: September 13, 2010Publication date: March 31, 2011Inventors: Chih-Huang LAI, Chia-Hsiang CHEN, Yi-Chang CHEN
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Patent number: 7915521Abstract: A device comprises a plurality of fence layers of a semiconductor material and a plurality of alternating layers of quantum dots of a second semiconductor material embedded between and in direct contact with a third semiconductor material disposed in a stack between a p-type and n-type semiconductor material. Each quantum dot of the second semiconductor material and the third semiconductor material form a heterojunction having a type II band alignment. A method for fabricating such a device is also provided.Type: GrantFiled: October 10, 2007Date of Patent: March 29, 2011Assignees: The Trustees of Princeton University, The Regents of the University of MichiganInventors: Stephen R. Forrest, Guodan Wei, Kuen-Ting Shiu
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Patent number: 7910399Abstract: The thermal management and method for large scale processing of CIS and/or CIGS based thin film overlaying glass substrates. According to an embodiment, the present invention provides a method for fabricating a copper indium diselenide semiconductor film. The method includes providing a plurality of substrates, each of the substrates having a copper and indium composite structure. The method also includes transferring the plurality of substrates into a furnace, each of the plurality of substrates provided in a vertical orientation with respect to a direction of gravity, the plurality of substrates being defined by a number N, where N is greater than 5. The method further includes introducing a gaseous species including a selenide species and a carrier gas into the furnace and transferring thermal energy into the furnace to increase a temperature from a first temperature to a second temperature, the second temperature ranging from about 350° C. to about 450° C.Type: GrantFiled: September 28, 2009Date of Patent: March 22, 2011Assignee: Stion CorporationInventor: Robert D. Wieting
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Publication number: 20110056539Abstract: The assemblies of the present invention comprise an electrode, an absorber layer and a polyimide film. The polyimide film contains from about 40 to about 95 weight percent of a polyimide derived from: i. at least one aromatic dianhydride, at least about 85 mole percent of such aromatic dianhydride being a rigid rod type dianhydride, and ii. at least one aromatic diamine, at least about 85 mole percent of such aromatic diamine being a rigid rod type diamine. The polyimide films of the present disclosure further comprise a filler that: i. is less than about 800 nanometers in at least one dimension; ii. has an aspect ratio greater than about 3:1 ; iii. is less than the thickness of the polyimide film in all dimensions; and iv. is present in an amount from about 5 to about 60 weight percent of the total weight of the polyimide film.Type: ApplicationFiled: May 18, 2009Publication date: March 10, 2011Applicant: E.I. DU PONT DE NEMOURS AND COMPANYInventors: Brian C Auman, Salah Boussaad, Thomas Edward Carney, Kostantinos Kourtakis, John W. Simmons
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Publication number: 20110056546Abstract: Methods and apparatus are provided for converting electromagnetic radiation, such as solar energy, into electric energy with increased efficiency when compared to conventional solar cells. In one embodiment of a photovoltaic (PV) device, the PV device generally includes an n-doped layer and a p+-doped layer adjacent to the n-doped layer to form a p-n layer such that electric energy is created when electromagnetic radiation is absorbed by the p-n layer. The n-doped layer and the p+-doped layer may compose an absorber layer having a thickness less than 500 nm. Such a thin absorber layer may allow for greater efficiency and flexibility in PV devices when compared to conventional solar cells.Type: ApplicationFiled: November 5, 2010Publication date: March 10, 2011Applicant: ALTA DEVICES, INC.Inventors: Isik C. KIZILYALLI, Melissa J. ARCHER, Harry ATWATER, Thomas J. GMITTER, Gang HE, Andreas G. HEGEDUS, Gregg HIGASHI
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Patent number: 7902453Abstract: Edge illumination photovoltaic devices based on multicomponent semiconductors and low cost methods for fabricating such devices are provided. The photovoltaic devices can find application in a variety of photovoltaic and thermophotovoltaic systems including solar concentrator based systems.Type: GrantFiled: July 27, 2006Date of Patent: March 8, 2011Assignee: Rensselaer Polytechnic InstituteInventor: Partha Dutta
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Publication number: 20110048537Abstract: A method of fabricating a semiconductor junction is disclosed. The method includes forming a quaternary heterovalent compound semiconductor alloy epilayer, determining a doping characteristic of the epilayer, and forming a secondary layer on the epilayer to create a semiconductor junction, the secondary layer being doped in response to the determined doping characteristic of the epilayer. Solar cell and light emitting diode designs are also disclosed.Type: ApplicationFiled: June 30, 2010Publication date: March 3, 2011Inventors: Jerry M. Woodall, Kyle H. Montgomery
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Publication number: 20110048530Abstract: Surface nucleated glass ceramics and more particularly photovoltaic devices comprising surface nucleated glass ceramics as the superstrate in the devices are described.Type: ApplicationFiled: August 26, 2010Publication date: March 3, 2011Inventor: Sasha Marjanovic
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Patent number: 7897020Abstract: A method of manufacturing a solar cell includes providing a substrate, depositing a first electrode comprising an alkali-containing transition metal layer over the substrate, depositing at least one p-type semiconductor absorber layer over the first electrode, wherein the p-type semiconductor absorber layer includes a copper indium selenide (CIS) based alloy material, depositing an n-type semiconductor layer over the p-type semiconductor absorber layer, and depositing a second electrode over the n-type semiconductor layer. The step of depositing the alkali-containing transition metal layer includes sputtering from a first target comprising the transition metal and a second target comprising the alkali metal, where a composition of the first target is different from a composition of the second target.Type: GrantFiled: April 13, 2009Date of Patent: March 1, 2011Assignee: MiaSoleInventors: Neil M. Mackie, Daniel R. Juliano, Robert B. Zubeck
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Publication number: 20110041918Abstract: This invention relates to methods for materials using compounds, polymeric compounds, and compositions used to prepare semiconductor and optoelectronic materials and devices including thin film and band gap materials. This invention provides a range of compounds, polymeric compounds, compositions, materials and methods directed ultimately toward photovoltaic applications, transparent conductive materials, as well as devices and systems for energy conversion, including solar cells. This invention further relates to thin film AIGS, AIS, and AGS materials made by a process of providing one or more polymeric precursor compounds or inks thereof, providing a substrate, depositing the compounds or inks onto the substrate; and heating the substrate at a temperature of from about 20° C. to about 650° C.Type: ApplicationFiled: August 26, 2010Publication date: February 24, 2011Applicant: PRECURSOR ENERGETICS, INC.Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta, Qinglan Huang
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Publication number: 20110041917Abstract: A solar cell with a doped transparent conductive oxide layer is disclosed. The doped transparent conductive oxide layer can improve the efficiency of CdTe-based or other kinds of solar cells.Type: ApplicationFiled: August 20, 2010Publication date: February 24, 2011Applicant: First Solar, Inc.Inventors: Douglas Dauson, Scott Mills, Boil Pashmakov, Dale Roberts, Zhibo Zhao
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Publication number: 20110030794Abstract: A method and apparatus for depositing a CIGS film and a buffer layer on to a flexible substrate. Deposition of the CIGS film occurs in monolayers due to rotation of the flexible substrate. A roll of substrate is placed on a loading roller within a flexible solar cell coating apparatus. A section of the substrate unwinds and advances around a rotating drum. The CIGS film is deposited as the section is rotated and heated. Deposition is a hybrid sputtering and evaporation process. Deposition continues until a predetermined thickness is met and the roll is completely coated. The buffer layer is then deposited on to the CIGS film. The deposition of the CIGS film utilizes elemental selenium and sodium doped indium. The elemental selenium may be ionized to increase monolayer reaction reactivity. The buffer layer is a non-toxic ZnS-O layer.Type: ApplicationFiled: August 9, 2010Publication date: February 10, 2011Inventor: Edward Teng
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Publication number: 20110030798Abstract: This invention relates to methods and articles using compounds, polymeric compounds, and compositions used to prepare semiconductor and optoelectronic materials and devices including thin film and band gap materials. This invention provides a range of compounds, polymeric compounds, compositions, materials and methods directed ultimately toward photovoltaic applications, transparent conductive materials, as well as devices and systems for energy conversion, including solar cells. In particular, this invention relates to polymeric precursor compounds and precursor materials for preparing photovoltaic layers. In particular, this invention relates to molecular precursor compounds and precursor materials for preparing photovoltaic layers including CAIGAS.Type: ApplicationFiled: August 20, 2010Publication date: February 10, 2011Applicant: PRECURSOR ENERGETICS, INC.Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta